1996 TOYOTA LAND CRUISER oil

PP2YE−01
PP−50
−
PREPARATION SUSPENSION AND AXLE
1996 LAND CRUISER (RM451U)
LUBRICANT
ItemCapacityClassification
Differential oil
Front w/o Dfferential lock w/ Dfferential lock
Rear
2.80 liters (2.9 US qts, 2.5 lmp. qts)
2.65 liters (2.8 US qts, 2.3 lmp. qts)
3.25 liters (3.4 US qts, 2.9 lmp. qts)
Hypoid gear oil API GL− 5
Above − 18°C (0° F) SAE 90
Below − 18°C (0° F) SAE 80W− 90 or 80W
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PP3KM−01
PP−56
−
PREPARATION STEERING
105
Author: Date:
1996 LAND CRUISER (RM451U)
STEERING
SST (Special Service Tools)
09527−10011Rear Axle Shaft Bearing RemoverPS vane pump
09610−55012Pitman Arm PullerSteering linkage
09611−22012Tie Rod End PullerSteering linkage
09616−00011Steering Worm Bearing Adjusting
SocketPS gear
09628−62011Ball Joint PullerSteering linkage
09630−00014Power Steering Gear Housing
Overhaul Tool Set
(09631−00051)No.3 WrenchPS gear
(09631−00121)Teflon Ring FormerPS gear
(09631−00142)Overhaul StandPS gear
09631−10030Oil Seal RemoverPS vane pump
09631−22020Power Steering Hose Nut
14 x 17 mm Wrench SetPS gear
09640−10010Power Steering Pressure Gauge
Set
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PP2YT−01
PP−66
−
PREPARATION BODY ELECTRICAL
1996 LAND CRUISER (RM451U)
EQUIPMENT
Bulb (3.4 W)Fuel sender gauge
Seat belt warning relay
Bulb (21 W)Turn signal flasher relay
Clip removerFor removing cowl louver
Dry cell batteryFuel sender gauge
Masking tapeRear window defogger wire
Oil bathEngine oil level warning switch
Test lead
ThermometerEngine coolant temperature sender gauge
Engine oil level warning switch
Tin foilRear window defogger wire
Torque wrench
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PP3KK−01
−
PREPARATION BODY ELECTRICAL
PP−67
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08833−00070Adhesive 1324,
THREE BOND 1324 or equivalentPower seat housing set nut
Power seat slide and vertical motor set
screw
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentLow oil pressure warning switch
Engine coolant temperature sender
gauge
08888−88888DuPont Paste No. 4817 or
equivalentRear window defogger
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Version 1.11 - 03/16/2010

PP2Z1−01
PP−74
−
PREPARATION AIR CONDITIONING
1996 LAND CRUISER (RM451U)
LUBRICANT
ItemCapacityClassification
Compressor oil
When replacing receiver
When replacing condenser
When replacing evaporator
When replacing compressor
10 cc (0.35 fl.oz.) 40 cc (1.4 fl.oz.)
40 cc (1.4 fl.oz.)
120 cc (4.1 fl.oz.)
ND− OIL 8 or equivalent
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PR06R−01
−
PROPELLER SHAFT PROPELLER SHAFT ASSEMBLY
PR−5
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page PR−3 ).
HINT:
After installation, pump MP grease into each fitting with a grease gun until the grease begins to\
flow around
the oil seal.
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Version 1.11 - 03/16/2010

SA1U7−01
−
SUSPENSION AND AXLE TROUBLESHOOTING
SA−1
858
Author: Date:
1996 LAND CRUISER (RM451U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers \
indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
(w/ Differential locking system):
Check that center differential lock mode is set.
When switching differential Free↔Lock, the indicator lamp will blink if the gears of the differen-
tial lock sleeve are not meshed. If this occurs, when the tires are rotated \
to apply differential
power to the differential, the differential locks and the indicator lamp\
light up.
SymptomSuspect AreaSee page
Wander/ pulls
1. Tires: worn or improperly inflated
2. Wheel alignmemt: incorrect
3. Steering linkage: loosen or worn
4. Hub bearings: loosen or worn
5. Steering gear: out of adjustment or brokenSA−3
SA−4
SR−47 SA−8
SR−41
Bottoming
1. Vehicle: overloaded
2. Spring weak
3. Shock absorber: worn out−
SA−49
SA−49
Sways/ pitches
1. Tires: worn or improperly inflated
2. Stabilizer bar: bent or broken
3. Shock absorber: worn outSA−3
SA−60
SA−49
Front wheel shimmy
1. Tires: worn or improperly inflated
2. Wheels: out of balance
3. Shock absorber: worn out
4. Wheel alignmemt: incorrect
5. Hub bearings: loosen or worn
6. Steering linkage: loosen or worn
7. Steering gear: out of adjustment or brokenSA−3
SA−3
SA−49 SA−3
SA−7
SR−45
SR−38
Abnormal tire wear
1. Tires: worn or improperly inflated
2. Wheel alignmemt: incorrect
3. Suspension parts: worn out
4. Shock absorber: worn outSA−3
SA−3 −
SA−49
Noise in front dif ferential
1. Oil level: low or wrong grade
2. Excessive backlash between pinion and ring gear
3. Ring, pinion ro side gears: worn or chipped
4. Pinion shaft bearing: worn
5. Side bearing: worn
6. Differential bearing: loosen or wornSA−21
SA−29
SA−29
SA−29
SA−29
SA−29
Oil leak from front dif ferential
1. Oil level: too high or wrong grade
2. Drive pinion oil seal: worn or damaged
3. Side gear oil seal: worn or damaged
4. Companion flange: loosen or damaged
5. Side gear shaft: damagedSA−21
SA−29
SA−29
SA−29
SA−29
Noise in rear axle
1. Oil level: low or wrong grade
2. Excessive backlash between pinion and ring gear
3. Ring, pinion ro side gears: worn or chipped
4. Pinion shaft bearing: worn
5. Axle shaft bearing: worn
6. Differential bearing: loosen or wornSA−73
SA−87
SA−87
SA−87
SA−87
SA−87
Oil leak from rear axle1. Oil seal: worn or damaged
2. Rear axle housing: crackedSA−73
−
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SA−2
−
SUSPENSION AND AXLE TROUBLESHOOTING
859
Author: Date:
1996 LAND CRUISER (RM451U)
Oil leak from rear dif
ferential
1. Oil level: too high or wrong grade
2. Oil seal: worn or damaged
3. Companion flange: loosen or damagedSA−73
SA−73
SA−87
Indicator lights do not light up
1. Fusible link: blown
2. GAUGE fuse: blown
3. Bulb: burned out
4. Wiring or ground: faultyBE−9
BE−9
BE−32 −
Indicator lights do not light up
(Diff. lock control switch RR or FR RR position)
1. DIFF fuse: blown
2. Diff. lock control switch: faulty
3. Diff. lock ECU: faulty
4. Wiring or ground: faultyBE−9
SA−101
SA−101 −
Differential lock does not operate
1. Diff. lock position switch: faulty
2. Diff. lock actuator: faulty
3. Diff. lock ECU: faulty
4. Differential carrier (Diff. lock): faulty
5. Wiring or ground: faultySA−101
SA−101
SA−101
SA−101−
After differential lock, lock not release
When vehicle speed is higher than approx. 8 km/h (5mph)1. Speed sensor: faulty
2. Diff. lock ECU: faulty
3. Wiring or ground: faultyBE−32
SA−101 −
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Version 1.11 - 03/16/2010