1996 TOYOTA LAND CRUISER Washer

TR0BB−01
Q07134
Front Drive Gear
PieceHigh
Speed Output GearHigh Speed Output
Gear Bushing
Clutch HubHigh and Low
Clutch Sleeve Rear Taper Roller
Bearing
 Snap Ring
Needle Roller Bearing
Thrust Washer
Thrust Washer Rear Side Gear
Straight Pin x 12
Differential Rear Case
Thrust Washer
Pinion
Gear
Pinion Shaft
Front Side Gear
Thrust Washer
Differential Front Case
 Non− reusable part Low Gear
Straight Pin

Snap Ring Front T
aper Roller BearingNeedle Roller Bearing
Pinion Gear
TR−18
−
TRANSFER CENTER DIFFERENTIAL
828
Author: Date:
1996 LAND CRUISER (RM451U)
CENTER DIFFERENTIAL
COMPONENTS
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

Q07113
SST
Q07114
SST
SST
Bearing
TR−20
−
TRANSFER CENTER DIFFERENTIAL
1996 LAND CRUISER (RM451U)
8. REMOVE REAR TAPER ROLLER BEARING
Using SST and a press, remove the rear taper roller bearing.
SST 09950−00020, 09950 −60010 (09951−00320)
9. REMOVE DIFFERENTIAL REAR CASE
Remove the 12 bolts and differential rear case.
10. REMOVE REAR SIDE GEAR AND THRUST WASHER
11. REMOVE PINION SHAFT, PINION GEAR AND THRUST
WASHER
(a) Remove the straight pin from the pinion shaft.
(b) Remove the pinion shaft, 2 pinion gears and thrust wash-
ers.
(c) Remove the front side gear and thrust washer.
12. REMOVE LOW GEAR
Using a plastic hammer, tap and remove the low gear.
NOTICE:
Be careful not to damage the low gear.
13. REMOVE NEEDLE ROLLER BEARING
(a) Using a screwdriver, remove the snap ring.
(b) Using SST and a hammer, remove the needle roller bear-
ing from the differential rear case.
SST 09223 −00010, 09950 −60010 (09951 −00400),
09950 −70010 (09951 −07150)
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Version 1.11 - 03/16/2010

TR0BD−01
Q07115
SSTStamp
TF1012
TF0913
TF0917
−
TRANSFER CENTER DIFFERENTIAL
TR−21
1996 LAND CRUISER (RM451U)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
assembly.
1. INSTALL NEEDLE ROLLER BEARING
(a) Using SST and a press, install the needle roller bearing
to the differential rear case.
SST 09612−24014 (09612 −10050)
HINT:
Install the bearing to the differential rear case, taking care that
its stamped side comes in contact with SST.
(b) Install the snap ring.
2. INSTALL LOW GEAR
(a) Clean the contact surface of the differential case.
(b) Heat the low gear in boiling water.
(c) Carefully remove the low gear from the water.
(d) After the moisture on the low gear has completely evapo- rated, quickly install the low gear to the differential case.
3. INSTALL PINION SHAFT, PINION GEAR AND THRUST
WASHER
(a) Install the front side gear and thrust washer to the differ- ential front case.
(b) Install the pinion shaft, 2 pinion gears and thrust washers
to the differential front case.
(c) Using a dial indicator, measure the front case backlash.
HINT:
Push the pinion shaft. Minimum backlash: 0.05 mm (0.0020 in.)
If the backlash is not within the specification, replace the thrust
washer with one of the correct size and reinstall the thrust wash-
er.
Thickness mm (in.)Thickness mm (in.)
1.70 (0.0669)2.45 (0.0965)
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Version 1.11 - 03/16/2010

TF0920
Q00534
SST
Q00547
SST
Q00549
TR−22
−
TRANSFER CENTER DIFFERENTIAL
1996 LAND CRUISER (RM451U) 1.85 (0.0728)
2.60 (0.1024)
2.00 (0.0787)2.75 (0.1083)
2.15 (0.0846)2.90 (0.1
142)
2.30 (0.0906)3.05 (0.1201)
(d) In the same way, measure the rear case backlash.
4. INSTALL STRAIGHT PIN TO PINION SHAFT
5. INSTALL REAR SIDE GEAR AND THRUST WASHER
6. INSTALL DIFFERENTIAL REAR CASE
Install the differential rear case and 12 set bolts.
7. TORQUE REAR CASE SET BOLT
(a) Torque the rear case 12 set bolts.
Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
(b) Turn the pinion gear.
(c) Loosen the rear case 12 set bolts.
(d) Torque the rear case 12 set bolts. Torque: 98 N·m (1,000 kgf·cm, 72 ft·lbf)
8. INSTALL REAR TAPER ROLLER BEARING
Using SST and a press, install the rear taper roller bearing. SST 09316−12010
9. INSTALL CLUTCH HUB
Using SST and a press, install the clutch hub. SST 09316−12010, 09316 −60011 (09316−00011)
10. INSTALL HIGH SPEED OUTPUT GEAR BUSHING
(a) Apply MP grease to the straight pin.
(b) Install the straight pin, as shown.
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Brought to you by BirfMark
Version 1.11 - 03/16/2010