1996 TOYOTA LAND CRUISER Washer

IN00U−36
N17080
Filler Cap
Float
Reservoir Grommet
Clip
Slotted Spring Pin
: Specified torque
 Non− reusable partCylinder
Piston
Push Rod
Washer
Snap Ring
Boot

Gasket
Lock Nut
Clevis Pin
Clevis
N·m (kgf·cm, ft·lbf)
12 (120, 9)
15 (155, 11)
−
INTRODUCTION HOW TO USE THIS MANUAL
IN−1
1
Author: Date:
1996 LAND CRUISER (RM451U)
HOW TO USE THIS MANUAL
GENERAL INFORMATION
1. INDEX
An INDEX is provided on the first page of each section to guide you to the item to be repaired. To assist you
in finding your way through the manual, the section title and major headin\
g are given at the top of every page.
2. PRECAUTION
At the beginning of each section, a PRECAUTION is given that pertains to al\
l repair operations contained
in that section.
Read these precautions before starting any repair task.
3. TROUBLESHOOTING
TROUBLESHOOTING tables are included for each system to help you diagnose\
the problem and find the
cause. The fundamentals of how to proceed with troubleshooting are described o\
n page IN−18.
Be sure to read this before performing troubleshooting.
4. PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM (Spe-
cial Service Materials) which should be prepared before beginning the o\
peration and explains the purpose
of each one.
5. REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how the
parts fit together.
Example:
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Q07268
AT0T0−01
Q07264
Z15453
SST
Z15454
SST
Q07268
−
AUTOMATIC TRANSMISSION SPEEDOMETER DRIVEN GEAR
AT−3
787
Author: Date:
1996 LAND CRUISER (RM451U)
SPEEDOMETER DRIVEN GEAR
ON−VEHICLE REPAIR
1. DISCONNECT SPEEDOMETER CABLE AND RE-
MOVE SPEEDOMETER DRIVEN GEAR
(a) Loosen the serrated collar with pliers. Do not lose the felt
dust protector and washer.
(b) Disconnect the speedometer cable.
(c) Remove the bolt and locking plate. Pry out the speedom-
eter driven gear assembly.
(d) Remove the O−ring from the speedometer driven gear assembly.
(e) Remove the clip and speedometer driven gear from the speedometer driven gear sleeve.
2. REMOVE SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, remove the oil seal. SST 09921−00010
3. REINSTALL SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, install a new oil seal. SST 09201−10000 (09201 −01080)
Drive in depth: 20 mm (0.79 in.)
4. REINSTALL SPEEDOMETER DRIVEN GEAR AND CONNECT SPEEDOMETER CABLE
(a) Install the clip and speedometer driven gear to the
speedometer driven gear sleeve.
(b) Install a new O−ring to the speedometer driven gear as- sembly.
(c) Install the speedometer driven gear.
(d) Install the locking plate with the bolt.
Torque: 16 N·m (160 kgf·cm, 12 ft·lbf)
(e) Connect the speedometer cable.
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AT0T3−02
Q07388
AT−6
−
AUTOMATIC TRANSMISSION PARK/NEUTRAL POSITION (PNP) SWITCH
790
Author: Date:
1996 LAND CRUISER (RM451U)
PARK/NEUTRAL POSITION (PNP)
SWITCH
ON−VEHICLE REPAIR
1. DISCONNECT 2 OIL COOLER PIPES (See page
AT−16 )
2. DISCONNECT PARK/NEUTRAL POSITION SWITCH CONNECTOR
3. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Pry off the lock washer and remove the nut.
(b) Remove the bolt and park/neutral position switch.
4. REINSTALL PARK/NEUTRAL POSITION SWITCH
(a) Install the park/neutral position switch and bolt.
(b) Install a new lock plate and the nut. Torque: 6.9 N·m (70 kgf·cm, 61 in.·lbf)
(c) Stake the nut with the lock plate.
(d) Adjust the park/neutral position switch. (See page DI−131 )
5. RECONNECT PARK/NEUTRAL POSITION SWITCH CONNECTOR
6. RECONNECT 2 OIL COOLER PIPES (See page AT−17 )
Adjust the shift lever position. (See page DI−131)
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AT0TC−01
AT−20
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE BATTERY AND BATTERY TRAY
2. REMOVE 2 BOLTS AND LOOSEN FAN SHROUD OF COOLING FAN TO AVOID DAMAGE TO FAN
Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)
3. DISCONNECT THROTTLE CABLE
(a) Loosen the adjusting nut and disconnect the cable from the bracket.
(b) Disconnect the throttle cable from the linkage.
4. REMOVE UPPER SIDE STARTER MOUNTING BOLT Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
5. REMOVE TRANSMISSION SELECT L EVER AND
TRANSFER SHIFT LEVER
(a) Remove the clip, washer and wave washer, and discon- nect the transfer shift lever link.
(b) Remove the nut and washer, and disconnect the trans- mission select lever link.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
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−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
BE−3
1996 LAND CRUISER (RM451U)
Only one side taillight does not light.
1. Taillight Bulb
2. Wire Harness−
−
Taillight does not light.
(Headlight is normal.)
1. Taillight Bulb
2. TAIL Fuse (No.2 R/B)
3. Taillight Control Relay (No.2 R/B)
4. Light Control Switch
5. Wire Harness−
BE−14
BE−14
BE−14 −
TURN SIGNAL AND HAZARD WARNING SYSTEM
SymptomSuspect AreaSee page
”Hazard” and ”Turn” do not light up.
1. Hazard Warning Switch
2. Turn Signal Flasher (No.1 R/B)
3. Wire HarnessBE−19
BE−19
−
None of blinks for hazard. (Turn is normal.)
1. Bulb
2. Turn Signal Flasher (No.1 R/B)
3. Wire Harness−
BE−19 −
Hazard warning light does not light up. (Turn is normal.)1. HAZ − HORN Fuse (No.2 R/B)
2. Wire HarnessBE−19 −
Hazard warning light does not light up in one direction.1. Hazard Warning Switch
2. Wire HarnessBE−19−
The flashing frequency is abnormal.
1. Bulb
2. Turn Signal Flasher (No.1 R/B)
3. Wire Harness−
BE−19 −
Turn signal does not light up in one direction.1. Turn Signal Switch
2. Wire HarnessBE−19−
Only one bulb does not light up for hazard turn.1. Bulb
2. Wire Harness−
−
Turn signal does not light up.
(Combination meter, wiper and washer do not operate.)
1. Ignition Switch
2. TURN Fuse (I/P F/B)
3. Turn Signal Switch
4. Wire HarnessBE−11
BE−19
BE−19 −
Turn signal does not light up.
(Combination meter, wiper and washer are normal.)1. TURN Fuse (I/P F/B)
2. Turn Signal Switch
3. Wire HarnessBE−19
BE−19−
INTERIOR LIGHT SYSTEM
SymptomSuspect AreaSee page
Room light does not light up.
1. DOME Fuse (No.2 R/B)
2. Door Courtesy Switch
3. Front Personal Light
4. Room Light Assembly
5. Bulb
6. Wire Harness−
BE−21
BE−21
BE−21 −
−
Room light remains always on.1. Door Courtesy Switch
2. Wire HarnessBE−21
−
BACK −UP LIGHT SYSTEM
SymptomSuspect AreaSee page
Back−Up light does not light up.
1. GAUGE Fuse (I/P F/B)
2. Ignition Switch
3. Park/Neutral Position Switch (A/T)
4. Bulb
5. Wire Harness−
BE−11 −
−
−
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BE−4
−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
1996 LAND CRUISER (RM451U)
Back−
Up light remains on.
1. Park/Neutral Position Switch (A/T)
2. Wire Harness−
−
Only one light does not light up.1. Bulb
2. Wire Harness−
−
STOP LIGHT SYSTEM
SymptomSuspect AreaSee page
Stop light does not light up.
1. STOP Fuse (I/P F/B)
2. Stop Light Switch
3. Bulb
4. Wire Harness−
BE−25 −
−
Stop light remains always on.1. Stop Light Switch
2. Wire HarnessBE−25−
Only one light does not light up.1. Wire Harness
2. Bulb−
−
WIPER AND WASHER SYSTEM
SymptomSuspect AreaSee page
Wipers do not operate or return to off position.
1. WIPER Fuse (I/P F/B)
2. Wiper Switch
3. Wiper Motor
4. Wiper Relay
5. Wire HarnessBE−27
BE−27
BE−27
BE−27
−
Wipers do not operate in MIST.
1. Wiper Switch
2. Wiper Motor
3. Wiper Relay
4. Wire HarnessBE−27
BE−27
BE−27
−
Wipers do not operate in INT.
1. Wiper Switch
2. Wiper Motor
3. Wiper Relay
4. Wire HarnessBE−27
BE−27
BE−27−
Washer does not operate.
1. Washer Hose or Nozzle Clogged
2. Washer Switch
3. Washer Motor
4. Wire Harness−
BE−27
BE−27 −
METER, GAUGES AND ILLUMINATION:
COMBINATION METER
SymptomSuspect AreaSee page
Tachometer, speedometer, engine coolant temperature gauge and
fuel gauge do not operate.1. GAUGE Fuse (I/P F/B)
2. Meter Circuit
3. Wire Harness−
BE−32 −
Speedometer does not operate.
1. No.1 Vehicle Speed Sensor
2. Speedometer Driven Gear and Drive Gear
3. Meter Circuit
4. Wire HarnessBE−34−
BE−32 −
Tachometer does not operate.
1. Meter Circuit
2. Igniter
3. Wire HarnessBE−32−
−
Tachometer does not operate.
1. Meter Circuit
2. Igniter
3. Wire HarnessBE−32−
−
Voltmeter does not operate.1. Voltmeter Receiver Gauge
2. Wire HarnessAT −6
−
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BE1M9−01
BE−26
−
BODY ELECTRICAL WIPER AND WASHER SYSTEM
1164
Author: Date:
1996 LAND CRUISER (RM451U)
WIPER AND WASHER SYSTEM
LOCATION
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BE1MA−01
B7B16
B18
B7 B4
B18 B16
−
BODY ELECTRICAL WIPER AND WASHER SYSTEM
BE−27
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT FRONT WIPER AND WASHER SWITCH
CONTINUITY
Switch positionTester connectionSpecified condition
Wiper OFFB4 − B7Continuity
Wiper INTB4 − B7Continuity
Wiper LOB7 − B18Continuity
Wiper HIB13 − B18Continuity
Washer OFF−No continuity
Washer ONB8 − B16Continuity
If continuity is not as specified, replace the switch.
2. INSPECT REAR WIPER AND WASHER SWITCH CON-
TINUITY
Switch positionTester connectionSpecified condition
Washer ONB2 − B16Continuity
Wiper OFF−No continuity
Wiper INTB10 − B16Continuity
Wiper ONB1 − B16Continuity
Washer ONB1 − B2 − B16Continuity
If continuity is not as specified, replace the switch.
3. INSPECT INTERMITTENT WIPER OPERATION
(a) Turn the wiper switch to INT position.
(b) Turn the intermitte nt time control switch to FAST position.
(c) Connect the positive (+) lead from the battery to terminal
B18 and the negative ( −) lead to terminal B16.
(d) Connect the positive (+) lead from the voltmeter to termi- nal B7 and the negative ( −) lead to terminal B16, and
check that the meter needle indicates battery positive
voltage.
(e) After connecting terminal B4 to termianl B18, connect B18 to terminal B16.
Then, check that the voltage rises from O volt to battery
positive voltage within time as follows.
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