1996 TOYOTA LAND CRUISER airbag

SR16E−03
−
STEERING TILT STEERING COLUMN
SR−19
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL STEERING COLUMN ASSEMBLY
(a) Torque the 2 column assembly set nuts and 2 set bolts.
Torque:25 N·m (250 kgf·cm, 18 ft·lbf)
(b) Connect the 3 connectors.
2. INSTALL SLIDING YOKE SUB −ASSEMBLY
Temporarily tighten the bolt A.
3. CONNECT SLIDING YOKE SUB−ASSEMBLY
(a) Align the matchmarks on the yoke sub−assembly and
worm gear valve body shaft.
(b) Torque the bolt B. Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
(c) Torque the bolt A.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
4. INSTALL LINK JOINT PROTECTOR
Torque the 2 bolts. Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
5. TORQUE 4 COLUMN HOLE COVER SET BOLTS Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
6. INSTALL COMBINATION SWITCH WITH SPIRAL CABLE
(a) Tighten the 4 screws.
(b) Connect the airbag connector.
(c) Connect the 2 connectors.
7. INSTALL UPPER AND LOWER COLUMN COVERS
Tighten the 5 screws.
8. INSTALL NO.2 HEATER TO REGISTER DUCT
9. INSTALL INSTRUMENT LOWER FINISH PANEL
(a) Tighten the 4 panel set screws.
(b) Connect the hood lock control cable and fuel lid control cable.
10. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the cable counterclockwise by hand until it becomes harder to turn the cable.
(c) Then rotate the cable clockwise about 3 turns to align the
red mark.
HINT:
The cable will rotate about 3 turns to either left or right of the
center.
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Version 1.11 - 03/16/2010

SR−20
−
STEERING TILT STEERING COLUMN
1996 LAND CRUISER (RM451U)
11. INSTALL STEERING WHEEL
(a) Align the matchmarks on the wheel and main shaft as-
sembly.
(b) Torque the wheel set nut. Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
(c) Connect the connector.
12. INSTALL STEERING WHEEL PAD
NOTICE:
Make sure the wheel pad is installed to the specified
torque. If the wheel pad has been dropped, or there are
cracks, dents or other defects in the case or connector, re-
place the wheel pad with a new one. When installing the
wheel pad, take care that the wirings do not interfere with
other parts and are not pinched between other parts.
(a) Connect the airbag connector.
(b) Install the wheel pad after confirming that the circumfer-
ence groove of the torx screws is caught on the screw
case.
(c) Using a torx socket wrench, torque the 2 screws. Torque: 9.0 N·m (90 kgf·cm, 78 in.·lbf)
(d) Install the steering wheel lower No.2 and No.3 cover.
13. CHECK STEERING WHEEL CENTER POINT
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SS1EI−01
−
SERVICE SPECIFICATIONS SUPPLEMENTAL RESTRAINT SYSTEM
SS−39
162
Author: Date:
1996 LAND CRUISER (RM451U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Steering wheel set nut3435025
Steering wheel pad9.09080 in.·lbf
Front passenger airbag assembly x Instrument panel reinforcement2020515
Airbag sensor assembly2020515
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Version 1.11 - 03/16/2010

SS1EK−02
−
SERVICE SPECIFICATIONS BODY
SS−41
164
Author: Date:
1996 LAND CRUISER (RM451U)
BODY
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
FRONT BUMPER
Front bumper arm x Front bumper bracket3940029
Front bumper arm x Body3940029
Front bumper extension x Front bumper5.45548 in.·lbf
REAR BUMPER
Rear bumper extension x Rear bumper reinforcement131309
Rear bumper extension reinforcement x Body5.45548 in.·lbf
HOOD
Hood hinge x Body1818513
Hood lock x Body88069 in.·lbf
FRONT DOOR
Door hinge x Body2424017
Door hinge x Door panel2424017
Door lock x Door panel55043 in.·lbf
Window regulator x Door panel55043 in.·lbf
REAR DOOR
Door hinge x Body2424017
Door hinge x Door panel2424017
Door lock x Door panel55043 in.·lbf
Window regulator x Door panel55043 in.·lbf
WIPER AND WASHER
Front wiper arm x Wiper link2021015
Wiper link x Body5.45548 in.·lbf
Wiper motor x Body5.45548 in.·lbf
Rear wiper arm x Wiper motor5.45548 in.·lbf
WHEEL OPENING EXTENSION
Front wheel opening extension x Body5.45548 in.·lbf
Rear wheel opening extension x Body5.45548 in.·lbf
INSTRUMENT P ANEL
Front passenger airbag assembly x Instrument panel reinforcement2021015
FRONT MANUAL SEAT
Seat truck x Body3940029
Seat reclining assembly x Seatback frame5253038
Lumber support x Seatback frame1818513
FRONT POWER SEAT
Seat truck x Body3940029
Power seat adjuster x Seatback frame3737527
Power seat adjuster x Seatback cushion frame1818513
Lumber support x Seatback frame1818513
NO. 1 REAR SEAT
Seat cushion hinge x Body3940029
Seat cushion hinge x Seat cushion frame3940029
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Version 1.11 - 03/16/2010