1996 TOYOTA LAND CRUISER Ect

SS1EZ−01
SS−18
−
SERVICE SPECIFICATIONS IGNITION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Spark plug x Cylinder head2020014
Distributor x Cylinder head1818013
Crankshaft position sensor protector x No. 1 oil pan2020014
Crankshaft position sensor x No. 1 oil pan99078 in.·lbf
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1F3−04
SS−22
−
SERVICE SPECIFICATIONS CHARGING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Bearing retainer x Drive end frame2.62723 in.·lbf
Rectifier end frame x Drive end frame4.54640 in.·lbf
Generator pulley x Rotor11 01,12581
Rectifier x Rectifier holder2.93025 in.·lbf
Rear end cover x Rectifier holder4.44539 in.·lbf
Rectifier plate x Rectifier holder3.83934 in.·lbf
Terminal insulator x Rectifier holder4.14236 in.·lbf
Drive belt adjusting bar x Timing chain cover2121015
Generator x Generator bracket5960043
Drive belt adjusting bar x Generator2121015
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EC−02
SS−30
−
SERVICE SPECIFICATIONS SUSPENSION AND AXLE
153
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire inflation
pressureTire size
P275/70R 16
220 kPa (2.2 kgf/cm2, 32 psi)
Follow spring and
bumper stopper
clearanceFollow spring clearance (Front)
Bumper stopper clearance (Rear)36 mm (1.42 in.)
104 mm (4.09 in.)
Front wheel align-
mentCamber Left−right error1°00’ ± 45’
45’ or less
Caster Left−right error3°00’ ± 60’
45’ or less
Steering axis inclination13 °00’ ± 45’
To e −in (Total) Inspection STD
Adjustment STD0.2 ° ± 0.2° (2 ± 2 mm, 0.08 ± 0.08 in.)
0.2 ° ± 0.1° (2 ± 1 mm, 0.08 ± 0.04 in.)
Wheel angle (Max.) Inside wheel
Outside wheel32 °00’ − 35°00’
31 °00’
Tire and wheelTire runout
Wheel balance (Unbalance after adjustment)
Wheel bearing preload (at starting) Front
(Rotating load at hub bolt) Rear3.0 mm (0.118 in.) or less
13.0 g (0.029 lb) or less
28 − 56 N (2.9 − 5.7 kgf, 6.4 − 12.6 lbf)
26 − 57 N (2.6 − 5.8 kgf, 5.7 − 12.8 lbf)
Front axleSteering knuckle bearing preload
(Rotating load at knuckle end, before installing dust seal)
25 − 44 N (2.5 − 4.5 kgf, 5.5 − 9.9 lbf)
Front dif ferentialDrive pinion preload (at starting) New bearing
Reused bearing0.9 − 1.6 N·m (10 − 16 kgf·cm, 8.7 − 13.9 in.·lbf)
0.5 − 0.8 N·m (5 − 8 kgf·cm, 4.3 − 6.9 in.·lbf)
Total preload (at starting)Drive pinion preload plus
0.4 − 0.6 N·m (4 − 6 kgf·cm, 3.5 − 5.2 in.·lbf)
Drive pinion to ring gear backlash0.13 − 0.18 mm (0.0051 − 0.0071 in.)
Pinion gear to side gear backlash0.05 − 0.20 mm (0.0020 − 0.0079 in.)
Ring gear runout Max.0.10 mm (0.0039 in.)
Companion flange runoutMax. Radial
Lateral0.10 mm (0.0039 in.)
0.10 mm (0.0039 in.)
Oil seal drive in depth1.0 mm (0.039 in.)
Side gear thrust washer thickness w/o Differntial lock
w/ Differntial lock1.6 mm (0.063 in.)
1.7 mm (0.067 in.)
1.8 mm (0.071 in.)
0.9 mm (0.035 in.)
1.0 mm (0.039 in.)
1.1 mm (0.043 in.)
1.2 mm (0.047 in.)
1.3 mm (0.051 in.)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS−34
−
SERVICE SPECIFICATIONS SUSPENSION AND AXLE
1996 LAND CRUISER (RM451U)
Hub nut
Steel wheel
Aluminum wheel
147
1031,500
1,050109 76
Drain plug4950036
Filler plug4950036
Pinion shaft pin w/o Differential lock
w/ Differential lock27
58275
59020
43
Propeller shaft x Companion flange7475054
Side bearing cap x Differential carrier w/o Differential lock
w/ Differential lock78
11 3800
1,15058
83
Ring gear x Differential case11 01,12581
Companion flange x Drive pinion (Maximum torque)4414,500325
Differential carrier x Axle housing7374054
Adjusting nut lock x Bearing cap131309
Differential case x Differential cover5859043
Differential lock shift fork set bolt2020014
Differential lock actuator2424017
Differential lock cover1818513
Differential lock indicator switch4041030
Actuator protector Nut
Bolt35
20360
20026
14
Follow spring x Frame2829021
Shock absorber x Bracket6970051
Shock absorber bracket x Frame5051037
Shock absorber x Axle housing6465047
Lateral control rod x Frame1771,800130
Lateral control rod x Axle housing2452,500181
Upper control rod x Frame1771,800130
Upper control rod x Axle housing1771,800130
Lower control arm x Frame1771,800130
Lower control arm x Axle housing1771,800130
Stabilizer bar x Link2526019
Stabilizer bar link x Link bracket1031,05076
Cover x Axle housing1818513
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EG−02
−
SERVICE SPECIFICATIONS STEERING
SS−37
160
Author: Date:
1996 LAND CRUISER (RM451U)
STEERING
SERVICE DATA
ON−VEHICLE INSPECTION
Steering wheel freeplay Maximum40 mm (1.57 in.)
Fluid level riseMaximumBelow 5 mm (020 in.)
Fluid pressure at idle speed with valve closed Minimum9,316 kPa (95 kgf/cm2, 1,351 psi)
Steering effort at idle speedMaximum8.3 N·m (85 kgf·cm, 73 in.·lbf)
TILT STEERING COLUMN
Pawl stopper alignment mark 1 or A
2 or B
3 or C
4 or D 5 or E12.65 − 12.75 mm (0.4980 − 0.5020 in.)
12.55 − 12.65 mm (0.4941 − 0.4980 in.)
12.45 − 12.55 mm (0.4902 − 0.4941 in.)
12.35 − 12.45 mm (0.4962 − 0.4902 in.)
12.25 − 12.35 mm (0.4823 − 0.4862 in.)
PS VANE PUMP
Oil clearance between pump shaft and bushing STD
Maximum0.03 − 0.05 mm (0.0012 − 0.0020 in.)
0.07 mm (0.0028 in.)
Vane plate height Minimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.05500 in.)
Vane plate length Minimum14.991 mm (0.59016 in.)
Vane plate and pump rotor groove clearanceMaximum0.033 mm (0.00130 in.)
Vane plate lengthPump rotor mark
None1
2
Cam ring mark
2
3
4
14.995 − 14.997 mm (0.59035 − 0.59043 in.)
14.993 − 14.995 mm (0.59027 − 0.59035 in.)
14.991 − 14.993 mm (0.59020 − 0.59027 in.)
14.995 − 14.997 mm (0.59035 − 0.59043 in.)
14.993 − 14.995 mm (0.59027 − 0.59035 in.)
14.991 − 14.993 mm (0.59020 − 0.59027 in.)
Spring free length STD35 − 37 mm (1.38 − 1.46 in.)
Vane pump rotaing torque Maximum0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf)
PS GEAR
Worm gear valve body ball clearanceMaximum0.15 mm (0.059 in.)
Cross shaft adjusting screw thrust clearance STD0.03 − 0.05 mm (0.0012 − 0.0020 in.)
Worm gear preload0.3 − 0.5 N·m (3 − 5.5 kgf·cm, 2.6 − 4.8 in.·lbf)
Total preload0.74 − 1.08 N·m (7.5 − 11.0 kgf·cm, 6.5 − 9.6 in.·lbf)
STEERING LINKAGE
Tie rod length Approximately1.207 mm (47.51 in.)
Relay rod lengthApproximately1.085 mm (42.72 in.)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EH−02
SS−38
−
SERVICE SPECIFICATIONS STEERING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
TILT STEERING COLUMN
Steering wheel set nut3435025
Steering wheel pad set screw (T orx screw)9.09078 in.·lbf
Steering column assembly set nut and bolt2525018
Sliding yoke sub−assembly x Worm gear valve body shaft3435025
Sliding yoke sub −assembly x Intermediate No. 2 shaft3435025
Universal joint x Intermediate No. 2 shaft3435025
Main shaft assembly x Universal joint3435025
Turn signal bracket set bolt4.95043 in.·lbf
Tilt sub lever side pawl set bolt x Nut5.96052 in.·lbf
Tilt lever retainer set nut1515011
Tilt lever assembly set bolt2.93026 in.·lbf
Compression spring set bolt7.88069 in.·lbf
Column hole cover x Lower dust seal5.96052 in.·lbf
Column hole cover x Body131309
Link joint protector set bolt121209
PS VANE PUMP
Pressure feed tube set union bolt5657542
PS vane pump assembly set nut3637027
Suction port union set bolt131309
Vane pump drive gear set nut7475054
Pressure port union6970051
PS GEAR
Pressure tube x Gear housing assembly for use with SST
for use without SST36
44365
45026
33
Return tube x Gear housing assembly for use with SST
for use without SST36
44365
45026
33
Gear housing assembly x Body1421,450105
Pitman arm x Cross shaft1771,800130
Cross shaft adjusting screw set nut4647034
Side cover x Gear housing6162045
Plunger guide nut2020515
Worm gear valve body assembly x Gear housing6162045
Control valve shaft x Sliding york sub −assembly3435025
STEERING LINKAGE
Pitman arm x Cross shaft1771,800130
Pitman arm x Relay rod9192567
Tie rod clamp bolt3737527
Tie rod x Knuckle arm9192567
Relay rod x Steering damper7475054
Steering damper x Steering damper bracket7475054
Steering damper bracket x Body7475054
Relay rod clamp bolt3737527
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EJ−02
SS−40
−
SERVICE SPECIFICATIONS BODY ELECTRICAL
163
Author: Date:
1996 LAND CRUISER (RM451U)
BODY ELECTRICAL
SERVICE DATA
TURN SIGNAL FLASHER
Flashes/Minute60 − 120
SPEEDOMETER (USING A SPEEDOMETER)
Standard indication (mph)Allowable range (mph)
2018 − 24
4038 − 44
6058 − 66
8078 − 88
10098 − 11 0
12011 8 − 132
TACHOMETER (ON− VEHICLE) DC 13.5 V 25°C (77° F)
Standard indication (RPM)Allowable range (RPM)
700630 − 770
1,000900 − 1,100
2,0001,875 − 2,125
3,0002,850 − 3,150
4,0003,850 − 4,150
5,0004,850 − 5,150
FUEL RECEIVER GAUGE
A − B85.5 − 105.5 Ω
A − C126 − 150 Ω
B − C90 − 110 Ω
FUEL SENDER GAUGE
Float position F: Approx. 15 mm ((0.59 in.)Approx. 3 Ω
Float position E: Approx. 200 (7.87 in.)Approx. 110 Ω
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE
A − B71 − 79 Ω
A − C117 − 141 Ω
B − C185 − 215 Ω
OIL PRESSURE RECEIVER GAUGE
Resistance40 − 48 Ω
CRUISE CONTROL SWITCH
Switch position OFFNo continuity
Switch position RESUME/ACCELApprox. 68 Ω
Switch position SET/COASTApprox. 198 Ω
Switch position CANCELApprox. 418 Ω
CRUISE CONTROL ACTUATOR
1 − 3Approx. 2 kΩ
2 − 3Approx. 0.5 − 1.7 kΩ
Actuator control arm free play0 mm (0 in.)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

ST08A−02
−
STARTING STARTING SYSTEM
ST−1
749
Author: Date:
1996 LAND CRUISER (RM451U)
STARTING SYSTEM
ON−VEHICLE INSPECTION
NOTICE:
Before changing the starter, check these items again:
Connector connection
Accessory installation, e.g.: theft deterrent system
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010