Page 1109 of 2890

B: SERVICE DATA
Except OUTBACK model OUTBACK model
Steering wheel Free play mm (in) 17 (0.67)
Turning angleInner tire & wheel 37.6°34.4°
Outer tire & wheel 32.6°30.2°
Steering shaftClearance between steering
wheel and column cover
mm (in)3.0 (0.118)
Steering gearbox
(Power steering system)Sliding resistance N (kg, lb) 240.3 (24.5, 54.0) or less
Rack shaft play in radial direc-
tion
mm (in)0.15 (0.0059) or less
Right-turn steering Horizontal movement: 0.3 (0.012) or less
Left-turn steering Vertical movement: 0.15 (0.0059) or less
Input shaft play mm (in)
In radial direction 0.18 (0.0071) or less
In axial direction 0.1 (0.004) or less
Turning resistance N (kg, lb)Within 30 mm (1.18 in) from rack center in straight ahead posi-
tion: Less than 11.18 (1.14, 2.51)
Maximum allowable value: 12.7 (1.3, 2.9)
Oil pump
(Power steering system)Pulley shaft mm (in)
Radial play 0.4 (0.016) or less
Axial play 0.9 (0.035) or less
Pulley
Ditch deflection mm (in)
Resistance to rotation
N (kg, lb)1.0 (0.039) or less
9.22 (0.94, 2.07) or less
Regular pressure
kPa (kg/cm
2, psi)981 (10, 142) or less
Relief pressure
kPa (kg/cm
2, psi)7,355 (75, 1,067)
Steering wheel effort
(Power steering system)At standstill with engine
idling on a concrete road
N (kg, lb)31.4 (3.2, 7.1) or less
At standstill with engine
stalled on a concrete road
N (kg, lb)147 (15, 33) or less
C: RECOMMENDED POWER STEERING
FLUID
Recommended power steering fluid Manufacturer
ATF DEXRON II, ATF DEXRON IIE or ATF
DEXRON IIIB.P.
CALTEX
CASTROL
MOBIL
SHELL
TEXACO
3
4-3SPECIFICATIONS AND SERVICE DATA
1. Steering System
Page 1110 of 2890
1. Steering Wheel and Column (Tilt)
1. WITH AIRBAG MODEL
B4M0551A
1Bushing
2Column shaft
3Steering roll connector
4Column cover
5Steering wheel
6Airbag module
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 25±5 (2.5±0.5, 18.1±3.6)
T2: 34±5 (3.5±0.5, 25.3±3.6)
4
4-3COMPONENT PARTS
1. Steering Wheel and Column (Tilt)
Page 1111 of 2890
2. Power Steering System
1. LHD MODEL
B4M0767A
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5.4±1.5 (0.55±0.15, 4.0±1.1)
T2: 7.4±2.0 (0.75±0.20, 5.4±1.4)
T3: 8±2 (0.8±0.2, 5.8±1.4)
T4: 13±3 (1.3±0.3, 9.4±2.2)
T5: 15±5 (1.5±0.5, 10.8±3.6)
T6: 15.7±2.4 (1.60±0.24, 11.58±1.77)
T7: 18.1±2.5 (1.85±0.25, 13.35±1.84)
T8: 20.1±2.5 (2.05±0.25, 14.8±1.8)
T9: 22±2 (2.2±0.2, 15.9±1.4)T10: 24±3 (2.4±0.3, 17.4±2.2)
T11: 24.5±2.0 (2.50±0.2, 18.07±1.48)
T12: 25±5 (2.5±0.5, 18.1±3.6)
T13: 27.0±2.5 (2.75±0.25, 19.92±1.84)
T14: 59±12 (6.0±1.2, 43±9)
T15: 60.8±6.9 (6.2±0.7, 44.8±5.1)
T16: 78±10 (8.0±1.0, 58±7)
T17: 83±5 (8.5±0.5, 61.5±3.6)
T18: 6.35±1.0 (0.65±0.1, 4.7±0.7)
5
4-3COMPONENT PARTS
2. Power Steering System
Page 1112 of 2890
1Clamp
2Adapter
3Hose bracket
4Pipe C
5Pipe D
6Cap
7Strainer
8Tank
9Oil pump
10Pulley
11Belt cover
12Bracket
13Pipe E
14Clamp plate
15Pipe F
16Universal joint
17Dust seal
18C-ring
19Oil seal
20Valve housing
21Packing
22Seal ring
23Pinion and valve ASSY
24Oil seal
25Back-up washer
26Ball bearing
27Snap ring
28Sleeve
29Spring
30Adjusting screw
31Lock nut
32Housing ASSY
33Back-up washer
34Oil seal
35Adapter
36Clamp
37Pipe A
38Pipe B
39Lock washer
40Tie-rod
41Boot
42Cotter pin
43Castle nut
44Dust seal
45Tie-rod end
46Spacer
47Circlip
48Rack stopper
49Oil seal
50Rack bushing
51O-ring
52Rack
53Piston ring
54Seal washer
55O-ring
56Bush
57Stay (2500 cc model only)
6
4-3COMPONENT PARTS
2. Power Steering System
Page 1113 of 2890
2. RHD MODEL
B4M0665A
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 8±2 (0.8±0.2, 5.8±1.4)
T3: 13±3 (1.3±0.3, 9.4±2.2)
T4: 15±5 (1.5±0.5, 10.8±3.6)
T5: 15.7±2.4 (1.60±0.24, 11.58±1.77)
T6: 18.1±2.5 (1.85±0.26, 13.35±1.84)
T7: 20±4 (2.0±0.4, 14±2.9)
T8: 20.1±2.5 (2.05±0.25, 14.8±1.8)
T9: 22±2 (2.2±0.2, 15.9±1.4)
T10: 24±3 (2.4±0.3, 17.4±2.2)
T11: 24.5±2.0 (2.50±0.20, 18.07±1.48)
T12: 25±5 (2.5±0.5, 18.1±3.6)
T13: 27.0±2.5 (2.75±0.26, 19.92±1.84)
T14: 59±12 (6.0±1.2, 43±9)
T15: 61±7 (6.2±0.7, 44.8±5.1)
T16: 64±10 (6.5±1.0, 47±7)
T17: 78±10 (8.0±1.0, 58±7)
T18: 83±5 (8.5±0.5, 61.5±3.6)
7
4-3COMPONENT PARTS
2. Power Steering System
Page 1114 of 2890
1Pipe C
2Pipe D
3Cap
4Strainer
5Tank
6Pulley
7Oil pump
8Bracket
9Belt cover
10Universal joint
11Dust cover
12Valve housing
13Y-packing
14Ball bearing
15Spacer
16Pinion
17Shim
18Cotter pin
19Castle nut
20Dust seal
21Clip
22Tie-rod end
23Clip
24Boot
25Wire
26Tie-rod RH
27Lock washer
28Lock nut
29Adjusting screw
30Spring
31Sleeve
32Pipe B
33Pipe A
34Housing ASSY
35Adapter
36Clamp
37Back-up washer
38Oil seal
39Rack
40O-ring
41Oil seal
42Y-packing
43Bush
44Holder
45Tie-rod LH
46O-ring
47Seal washer
8
4-3COMPONENT PARTS
2. Power Steering System
Page 1115 of 2890
3. Power Steering Oil Pump
B4M0123A
1Pulley
2Snap ring
3Bearing
4Oil seal
5Shaft
6Connector
7O-ring
8Spool valve
9Spring
10Front casing
11Rear cover
12Gasket
13Knock pin
14Cam ring
15Vane
16Rotor
17Side plate
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 16±2 (1.6±0.2, 11.6±1.4)
T2: 61±7 (6.2±0.7, 44.8±5.1)
T3: 74±5 (7.5±0.5, 54.2±3.6)
9
4-3COMPONENT PARTS
3. Power Steering Oil Pump
Page 1116 of 2890
1. Supplemental Restraint System
“Airbag”
Airbag system wiring harness is routed near the steering
wheel, steering shaft and column.
WARNING:
All Airbag system wiring harness and connectors
are colored yellow. Do not use electrical test equip-
ment on these circuit.
Be careful not to damage Airbag system wiring har-
ness when servicing the steering wheel, steering shaft
and column.
2. Tilt Steering Column
B4M0554A
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 24±3 (2.4±0.3, 17.4±2.2)
T2: 25±5 (2.5±0.5, 18.1±3.6)
A: REMOVAL
1) Disconnect battery minus terminal.
2) Lift-up vehicle.
3) Remove airbag module. (with airbag model)
5-5 [W3A1].>
WARNING:
Always refer to“5-5 Supplemental Restraint System”
before performing airbag module service (if so
equipped).
10
4-3SERVICE PROCEDURE
1. Supplemental Restraint System“Airbag”- 2. Tilt Steering Column