1996 LAND ROVER DEFENDER Workshop Manual

GENERAL SPECIFICATION DATA
7
INFORMATION AIR CONDITIONING
System CFC free expansion valve system.............................................................................
Compressor Sanden TRS105N.....................................................................
Refrigerant R134a CFC free.......................................................................
Charge quantity 1.1 Kg................................................................
WIPER MOTORS
Tailgate wiper motor
Make/type IMOS (non-serviceable)........................................................................
Running current, wet screen at 20°C ambient 1.0 to 2.8 amps.................
Wiper speed, wet screen at 20°C ambient 37 to 43 cycles per minute.......................
Windscreen wiper motor
Make/type Lucas 14W uprated two speed........................................................................
Armature end float 0,1 to 0,2 mm............................................................
Brush length, minimum 4,8 mm....................................................
Brush spring tension 140 to 200 g........................................................
Resistance of armature winding
at 16ÊC (69ÊF) measured between adjacent
commutatator segments 0.23 to 0.35 ohms...................................................
Light running, rack disconnected: current at 13.5 V 2.0 amps.........
Wiper speed, wet screen, 60 seconds from cold Low speed - 45±3 rev/min, High speed - 65±5 ..............
rev/min
ELECTRICAL
System 12 volt, negative ground.............................................................................
Battery
Make/type - standard Land Rover Parts and Equipment/Lucas maintenance.......................................................
free 9-plate 072
Make/type - heavy duty Land Rover Parts and Equipment/Lucas maintenance....................................................
free 14-plate 663
Generator
Manufacturer Magnetti Marelli....................................................................
Type A127 - 100amp.................................................................................
Polarity Negative ground.............................................................................
Brush length:
New 17 mm.........................................................................
Worn, minimum free protrusion from moulding 5 mm........
Brush spring pressure flush with moulding 1.3N to 2.7N......................
Regulator voltage 13.6 to 14.4 volts.............................................................
Nominal output
Generator speed 6000 rev/min.....................................................
Control voltage 14 volt........................................................
Amp 65 amp.........................................................................

04GENERAL SPECIFICATION DATA
8
INFORMATION Fuses
Type Autofuse (blade type) blow ratings to suit individual.................................................................................
circuits
Horns
Make/type Mixo TR99........................................................................
Starter motor
Make and type Bosch 12v.................................................................
BULBS
REPLACEMENT BULBS TYPE
Headlamps 12V 60/55W Halogen
Front side lamps 12V 5W bayonet
Side repeater lamps 12V 5W capless
Tail lamps 12V 5/21W bayonet
Direction indicator lamps 12V 21W bayonet
Number plate lamp 12V 5W capless
Reverse lamp 12V 21W bayonet
Rear fog guard lamp 12V 21W bayonet
Interior roof lamps 12V 10W festoon
Instrument illumination 12V 1.2W capless
Warning light panel 12V 1.2W bulb/holder unit
Hazard warning switch 12V 1.2W capless
CAUTION: The fitting of new bulbs with wattages in excess of those specified will result in damage
to vehicle wiring and switches.

GENERAL SPECIFICATION DATA
9
INFORMATION VEHICLE WEIGHTS AND PAYLOAD
When loading a vehicle to its maximum (Gross Vehicle Weight), consideration must be taken of the unladen
vehicle weight and the distribution of the payload to ensure that axle loadings do not exceed the permitted
maximum values.
It is the customer's responsibility to limit the vehicle's payload in an appropriate manner such that neither
maximum axle loads nor Gross Vehicle Weight are exceeded.
Maximum EEC kerb weight and distribution - all optional equipment
VEHICLE AXLE WEIGHTS
90 models Standard High load
Front axle 1200 Kg (2645 lb)......................................................................... 1200 Kg (2645 lb)
Rear axle 1380 kg (3042 lb).......................................................................... 1500 Kg (3307 lb)
Gross vehicle weight 2400 Kg (5291 lb)........................................................ 2550 Kg (5622 lb)
110 models Levelled Unlevelled
Front axle 1200 Kg (2645 lb)......................................................................... 1200 Kg (2645 lb)
Rear axle 1750 Kg (3858 lb).......................................................................... 1850 Kg (4078 lb)
Gross vehicle weight 2950 Kg (6503 lb)........................................................ 3050 Kg (6724 lb)
130 models
Front axle 1580 Kg (3483 lb).........................................................................
Rear axle 2200 Kg (4850 lb)..........................................................................
Gross vehicle weight 3500 Kg (7716 lb)........................................................
NOTE: Axle weights are not accumulative. The individual maximum axle weights and gross vehicle
weight must not be exceeded.
EEC VEHICLE KERB WEIGHTS
90 models Standard High load
Soft top: 1695 Kg (3736 lb)............................................................................ 1699 Kg (3745 lb)
Pick-up: 1694 Kg (3734 lb)............................................................................ 1698 Kg (3743 lb)
Hard top: 1746 Kg (3849 lb).......................................................................... 1750 Kg (3858 lb)
Station wagon: 1793 Kg (3952 lb)................................................................. 1797 Kg (3961 lb)
110 models
Soft top: 1872 Kg (4127 lb)............................................................................ 1882 Kg (4149 lb)
Pick-up: 1880 Kg (4144 lb)............................................................................ 1890 Kg (4166 lb)
High capacity pick-up: 1917 Kg (4226 lb)...................................................... 1927 Kg (4248 lb)
Hard top: 1913 Kg (4217 lb).......................................................................... 1923 Kg (4239 lb)
Station wagon: 2018 Kg (4448 lb)................................................................. 2028 Kg (4470 lb)
County station wagon: 2054 Kg (4528 lb)...................................................... 2064 Kg (4550 lb)
130 models
Crew cab and High capacity pick-up: 2086 Kg (4598 lb)...............................
EEC kerb weight = Unladen weight + Full fuel tank + 75 Kg (165 lb).

04GENERAL SPECIFICATION DATA
10
INFORMATION TOWING WEIGHTS
On-road Off-road
Unbraked trailers 750 Kg (1653 lb).............................................................. 500 Kg (1102 lb)
Trailers with overrun brakes 3500 Kg (7716 lb)............................................. 1000 Kg (2204 lb)
4 wheel trailers with coupled brakes * 4000 Kg (8818 lb).............................. 1000 Kg (2204 lb)
NOTE: * Only applies to vehicles modified to accept coupled brakes.
NOTE: All weight figures are subject to local restrictions.
OFF-ROAD PERFORMANCE
90 models
Max. gradient (EEC kerb weight) 45° .....................................
Approach angle:
Soft top and Pick-up (EEC kerb weight) 48° ..................
Hard top and station wagon (EEC kerb weight) 51.5° ......
Departure angle
Soft top and Pick-up (EEC kerb weight) 49° ..................
Hard top and Station wagon (EEC kerb weight) 53° ...............
Wading depth 500 mm (20 in)...................................................................
Min. ground clearance (unladen):
Soft top and pick-up 191 mm (7.5 in).................................................
Hard top and station wagon 229 mm (9.0 in).....................................
NOTE: Departure angles do not account for the addition of a tow hitch.
110 and 130 models
Max. gradient (EEC kerb weight) 45° .....................................
Approach angle (EEC kerb weight) 50° ..................................
Departure angle (EEC kerb weight)
110 models 35° ......................................................................
130 models 34° ......................................................................
Wading depth 500 mm (20 in)...................................................................
Min. ground clearance (unladen 215 mm (8.5 in).......................................
NOTE: Departure angles do not account for the addition of a tow hitch.

GENERAL SPECIFICATION DATA
11
INFORMATION REV: 05/99 TYRE SIZE AND PRESSURES
90 models Front Rear
Normal - all load conditions
205 R16 radial
& 265/75 R16 (multi-terrain)1,9 bar .................................. 2,4 bar
28 Ibf/in
235 Ibf/in2
2,0 kgf/cm22,5 kgf/cm2
750 R16 radial1,9 bar ........................................................ 2,75 bar
28 Ibf/in240 Ibf/in2
2,0 kgf/cm22,8 kgf/cm2
110 models
Normal - all load conditions
750 R16 Radial1,9 bar ....................................................... 3,3 bar
28 Ibf/in
248 Ibf/in2
2,0 kgf/cm23,4 kgf/cm2
130 models
Normal - all load conditions
750 R16 Radial3,0 bar ....................................................... 4,5 bar
44 Ibf/in
265 Ibf/in2
3,1 kgf/cm24,6 kgf/cm2
WARNING: Tyre pressures must be
checked with the tyres cold, as the
pressure is about 0,21 bar (3 Ibf/in
2, 0,2
kgf/cm2) higher at running temperature. If the
vehicle has been parked in the sun or high
ambient temperatures, DO NOT reduce the tyre
pressures, move the vehicle into the shade and
wait for the tyres to cool before checking the
pressures.
WHEELS
90 models
Steel wheel size:
Heavy duty - UK and Western Europe 6.5F X 16.............................
Other markets 5.5F X 16..................................................................
Alloy wheel size 7J X 16................................................................
110 models
Steel wheel size:
Heavy duty - UK and Western Europe 6.5F X 16.............................
Other markets 5.5F X 16..................................................................
130 models
Steel wheel size:
Heavy duty - UK and Western Europe 6.5F X 16.............................
Other markets 5.5F X 16..................................................................
WARNING: Always use the same make and
type of radial-ply tyres, front and rear. DO
NOT use cross-ply tyres, or interchange
tyres from front to rear.
·If the the wheel is marked 'TUBED', an inner
tube MUST be fitted, even with a tubeless tyre.
·If the wheel is marked 'TUBELESS', an inner
tube must NOT be fitted.

04GENERAL SPECIFICATION DATA
12
INFORMATION VEHICLE DIMENSIONS
90 models
Overall length:
Soft top and Pick-up 3722 mm (146.5 in)................................................
Hard top and Station wagon 3883 mm (152.9 in)....................................
Overall width: 1790 mm (70.5 in)...................................................................
Overall height:
Soft top 1965 mm (77.4 in)....................................................................
Pick-up and Station wagon 1963 mm (77.3 in)......................................
Hard top 1972 mm (77.6 in)...................................................................
Wheelbase 2360 mm (92.9 in).......................................................................
Track front/rear 1486 mm (58.5 in).................................................................
Width between wheel boxes 925 mm (36.4 in)............................................
110 models
Overall length:
Soft top and Pick-up 4438 mm (175 in)................................................
High capacity pick-up 4631 mm (182 in)..............................................
Hard top/Station and County 4599 mm (181 in)...................................
Overall width: 1790 mm (70.5 in)...................................................................
Overall height: 2035 mm (80.1 in)..................................................................
Wheelbase 2794 mm (110 in).......................................................................
Track front/rear 1486 mm (58.5 in).................................................................
Width between wheel boxes:
High capacity pick-up 1090 mm (43 in)..............................................
all other models 925 mm (36.4 in).......................................................
130 models
Overall length 5132 mm (202 in)...................................................................
Overall width 1790 mm (70.5 in)....................................................................
Overall height 2035 mm (80.1 in)...................................................................
Wheelbase 3226 mm (127 in).......................................................................
Track front/rear 1486 mm (58.5 in).................................................................
Width between wheel boxes 1090 mm (43 in)............................................

ENGINE TUNING DATA
1
INFORMATION 300 Tdi ENGINE
Type2.5 Litre Turbo diesel intercooled .................................................................................
Firing order1-3-4-2 .....................................................................
Injection timing1,54 mm lift at T.D.C. ...............................................................
Injection timing with electronic EGR1,40 mm lift at T.D.C. ............................
Timing marks:
Valve timing - manual Slot for pin in flywheel and TDC mark on front pulley........................................................
Injection timing Timing pin (service tool).................................................................
Tappet clearances inlet and exhaust 0,20 mm cold...............................
Valve timing: Inlet Exhaust
- Opens 16°B.T.D.C. ............................................................................ 51°B.B.D.C.
- Closes 42°A.B.D.C. ............................................................................ 13°A.T.D.C.
- Peak 103°A.T.D.C. ............................................................................... 109°B.T.D.C.
- Lift 9,67 mm.................................................................................. 9,97 mm
Maximum governed speeds:
- No load (neutral/full throttle) 4600 + 40 - 120 rev/min...........................................
- Idle speed at running temperature 720±20 rev/min .................................
- Die-down time 4 seconds................................................................
INJECTION PUMP
Make & type - standard Bosch rotary R509 type with boost control and two....................................................
speed mechanical governor with auto advance and
solenoid electrical shut-off. Tamper proof sealing on,
no load governed speed and fuel adjustment screws.
Constant volume delivery valves
Make & type - Electronic EGR Bosch rotary R509/1 type with boost control and two.........................................
speed mechanical governor with auto advance and
solenoid electrical shut-off. Tamper proof sealing on
flight speed and fuel adjustment screws. Constant
volume delivery valves. Throttle position sensor for
EGR control.
HEATER PLUGS
Make & type Probe type, No.0100226129A Beru 12 volts.....................................................................
Time to reach operating temperature of 850°C 8 seconds...............

05ENGINE TUNING DATA
2
INFORMATION INJECTORS
Make & type - standard Bosch KBAL 90 P37....................................................
Nozzle type DSLA 145P366......................................................................
Opening pressure (working pressure) Initial pressure 200 atmospheres, Secondary 280..............................
atmospheres
TURBOCHARGER
Make & type Garrett T250 - 04.....................................................................
Maximum boost pressure 0,93 - 1,07 bar (13.5 - 15.5 lbf/in
2) measured at .................................................
wastegate actuator 'T' piece