1996 CHRYSLER VOYAGER door lock

CONNECTOR/GROUND LOCATIONS
For items not shown in this section a N/S is placed
in the Fig. column.
Component/
GroundColor Location Fig.
A/C
Compressor
ClutchBK Top of A/C
Compressor5, 6, 7,
8, 9
A/C-Heater
Control Module
C1NAT Rear of Control 11
A/C-Heater
Control Module
C2BK Rear of Control 11
A/C Pressure
TransducerGY RT Side Cowl 3
A/C Zone Door
ActuatorNAT LT Side of
HVAC15
Airbag Control
Module C1YL Rear of I.P.
Center Stack12
Airbag Contol
Module C2BK Rear of I.P.
Center Stack12
All Wheel Drive
SolenoidBK Near Fuel Tank 20
Ambient
Temperature
SensorGY On Radiator
Closure Panel4
Ash Receiver
LampRD At Lamp 10
Automatic
Day/Night MirrorBK At Mirror 17
B01 BK RT Kick Panel 18
B02 BK RT Kick Panel 18
B03 BK LT Kick Panel 18
B09 BK Under Seat 16
B17 BK LT Quarter
Panel21
B23 BK RT of Steering
Column13
B33 BK LT Frame Rail 2
B56 BK Under Seat 16
B70 LT/GY LT Frame Rail 2
B75 BL Bottom of RT
B-Pillar14
B98 BK Rear of RT Tail
LampN/SComponent/
GroundColor Location Fig.
B99 BK Rear of LT Tail
LampN/S
B120 BK LT Kick Panel N/S
Backup Lamp
Switch (M/T)BK On
Transmission5, 6, 8
Blend Door
ActuatorNAT LT Side of
HVAC15
Body Control
Module C1NAT On Junction
Block12
Body Control
Module C2NAT On Junction
Block12
Brake Pressure
SwitchBK On Master
Cylinder2
C19 At Top Center
of Windshield17
C20 Bottom of RT
B-PillarN/S
Camshaft
Position Sensor
2.4LBK Rear of
Cylinder Head6, 7
Camshaft
Position Sensor
3.3L, 3.8LBK RT Side of
Engine9
Center Dome
LampBK At Lamp N/S
CHMSL RD Rear of CHMSL 23
Clockspring C1 YL Rear of
Clockspring11
Clockspring C2 NAT Rear of
Clockspring11
Clutch Switch BK Top of Clutch
Pedal13
Controller
Anti-Lock BrakeBK LT Side of
Engine
CompartmentN/S
Crankshaft
Position SensorBK Rear of Engine 5, 6, 7,
9
D01 BK On Kick Panel 19
D02 BK On Kick Panel 19
Data Link
ConnectorBK LT of Steering
Column12
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 31
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Headlamp
Switch C1NAT Rear of Switch 11
Headlamp
Switch C2BK Rear of Switch 11
Headlamp
Washer MotorBottom of
ReserviorN/S
High Note Horn BK LT Frame Rail 4
Hood Ajar
SwitchNAT LT Fender 2
Horn Switch Rear of Driver
Airbag11
Idle Air Control
MotorBK On Throttle
Body5, 6, 7,
8, 9
Ignition Coil
Pack 2.4LBK Top of Valve
Cover6, 7
Ignition Coil
Pack 3.3L, 3.8LBK RT Side of
Engine9
Ignition Switch
C1GY Rear of Switch 11
Ignition Switch
C2GN Rear of Switch 11
Ignition Switch
C3BK Rear of Switch 11
Instrument
ClusterRD Rear of Cluster 11
Intake Air Temp
SensorGY On Intake 6, 7
J01D BK RT Side of
HVAC15
J02A BK Top of Liftgate 23
JO3A BK Top of Liftgate 23
Junction Block
C1GY On Junction
Block12, 13
Junction Block
C2GY On Junction
Block12, 13
Junction Block
C3GY On Junction
Block12
Junction Block
C4GY On Junction
Block12
Key-In Halo
LampWT Rear of Lamp 11
Knock Sensor
2.4LGY Front of
Cylinder Block6, 7
Knock Sensor
3.3L, 3.8LGY Front of
Cylinder BlockN/S
L15 BK Top of Liftgate 23Component/
GroundColor Location Fig.
L16 BK Top of Liftgate 23
Left
Combination
RelayBK LT Rear
Quarter PanelN/S
Left Door Ajar
SwitchBK LT B-PIllar 12
Left Door
Arm/Disarm
SwitchBK At Switch 19
Left Door
Courtesy LampBK At Lamp 19
Left Door
SpeakerBK At Speaker 19
Left Fog Lamp GY At Lamp 4
Left Front Door
Lock MotorBK At Motor 19
Left Front Panel
SpeakerBK At Speaker 11
Left Front
Park/Turn
Signal LampBK At Lamp 4
Left Front
Wheel Speed
SensorBK LT Fender Side
Shield2
Left Front
Window MotorRD At Motor 19
Left Headlamp BK At Lamp 2
Left Headlamp
Leveling MotorBK At Motor N/S
Left Liftgate
Flood LampBK At Lamp 23
Left Mid
Reading LampGY At Lamp 17
Left Power Door
Lock SwitchBK At Switch 19
Left Power
Mirror C1RD At Mirror 11
Left Power
Mirror C2BL At Mirror 11
Left Power
Window SwitchOR At Switch 19
Left Rear Lamp
AssemblyBK At Lamp 21
Left Rear Door
Ajar SwitchBK LT C-Pillar 21
Left Rear Pillar
SpeakerBK At Speaker 21
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 33
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Left Rear
Reading LampGY At Lamp 17
Left Rear
Sliding Door
ContactBK LT B-Pillar 14
Left Rear
Sliding Door
Lock MotorBK At Motor N/S
Left Rear
SpeakerBK At Speaker 21
Left Rear Vent
MotorNAT At Motor 21
Left Rear Wheel
Speed SensorGY Center Rear of
Floor Pan16
Left Repeater
LampGY At Lamp N/S
Left Speed
Control SwitchLeft Side of
Steering Wheel
Pad11
Left Stop/Turn
Signal RelayBK LT Quarter
PanelN/S
Left Visor/Vanity
LampBK At Lamp 17
License Lamp GY At Lamps 23
Liftgate Ajar
SwitchBK At Latch 23
Liftgate
Arm/Disarm
SwitchGY At Key Cylinder 23
Liftgate Lock
MotorBK At Motor 23
LJ01 BK LT Quarter
Panel21
Low Note Horn BK LT Frame Rail 4
Low Washer
Fluid Level
SensorBK Bottom of
Reservior4
MAP Sensor
2.4LBK On Intake N/S
MAP Sensor
3.3L, 3.8LBK Near Throttle
Body9
Memort
Seat/Mirror
ModuleBK RT Front of
Floor Pan16
Memory Set
SwitchBL At Switch 19Component/
GroundColor Location Fig.
Message Center BL Rear of
Message
Center11
Mode Door
ActuatorBK LT Side of
HVAC15
Multi Function
SwitchBK Rear of Switch 11
Name Brand
Speaker RelayLT/GY LT of Steering
ColumnN/S
Output Shaft
Speed SensorGY Front of
Transmission7, 9
Overhead
ConsoleRD Front of
Console17
P18 GY RT of Steering
Column12
P30 BK RT Side of
HVAC10
P34 GY RT of Steering
Column12
P50 NAT Right Side of
HVAC Taped to
Harness10
Park Brake
SwitchNAT Top of Park
BrakeN/S
Park/Neutral
Positon SwitchBK Front of
TransmissionN/S
Passenger
AirbagYL Rear of Airbag 11
PDC C1 NAT Bottom of PDC 2
PDC C2 OR Bottom of PDC 2
PDC C3 DK/
GNBottom of PDC 2
PDC C4 BK Bottom of PDC 2
PDC C5 LT/GY Bottom of PDC 2
PDC C6 LT/GN Bottom of PDC 3
PDC C7 LT/GY Bottom of PDC 3
PDC C8 BL Bottom of PDC 3
Power Folding
Mirror SwitchBK At Switch N/S
Power Mirror
SwitchBK Rear of Switch 11
Power Steering
Pressure SwitchBK RT Side of
Engine
CompartmentN/S
8W - 90 - 34 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Powertrain
Control Module
C1BK LT Fender Side
Shield3
Powertrain
Control Module
C2BK LT Fender Side
Shield3
Radiator Fan
No.1BK At Motor N/S
Radiator Fan
No.2BK At Motor N/S
Radiator Fan
RelayBK LT Front Frame
Rail3
Radio C1 GY Rear of Radio 11
Radio C2 BK Rear of Radio 11
Radio C3 BK Rear of Radio 11
Radio Choke LT/GY Rear of Radio N/S
Rear A/C-
Heater UnitLT/GN RT Quarter
Panel22
Rear Blower
Front Control
SwitchBK Rear of Switch 11
Rear Blower
Rear Control
SwitchBK At Switch N/S
Rear Cigar
Lighter/Power
OutletBK LT Quarter
Panel21
Rear Dome
LampBK At Lamp N/S
Rear Washer
MotorBK Bottom of
Reservior4
Rear Window
DefoggerBK On Liftgate 23
Rear Wiper
MotorBK At Motor 23
Recirculation
Door ActuatorNAT RT Side of
HVAC15
Remote Keyless
Entry ModuleRD Top RT of I.P. 11
Right
Combination
RelayBK LT Quarter
PanelN/S
Right Door
Arm/Disarm
SwitchBK At Switch 19
Right Door
Courtesy LampBK At Lamp 19Component/
GroundColor Location Fig.
Right Door
SpeakerBK At Speaker 19
RF3 BK At Radiator Fan
ModuleN/S
Right Fog Lamp GY At Lamp 4
Right Front
Door Ajar
SwitchBK RT B-Pillar 12
Right Front
Door Lock
MotorBK At Motor 19
Right Front
Panel SpeakerBK At Speaker 11
Right Front
Park/Turn
Signal LampBK At Lamp 4
Right Front
Wheel Speed
SensorBK Right Fender
Side Shield4
Right Front
Window MotorRD At Motor 19
Right Headlamp BK At Lamp 4
Right Headlamp
Leveling MotorBK At Motor N/S
Right Liftgate
Flood LampBK At Lamp 23
Right Mid
Reading LampGY At Lamp 17
Right Power
Door Lock
SwitchBK At Switch 19
Right Power
Mirror C1RD At Mirror 11
Right Power
Mirror C2BL At Mirror 11
Right Power
Window SwitchBK At Switch 19
Right Rear
Lamp AssemblyBK At Lamp 22
Right Rear Door
Ajar SwitchBK RT C-Pillar N/S
Right Rear Pillar
SpeakerBK At Speaker 22
Right Rear
Reading LampGY At Lamp 17
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 35
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Right Rear
Sliding Door
ContactBK RT B-Pillar 14
Right Rear
Sliding Door
Lock MotorBK At Motor N/S
Right Rear
SpeakerBK At Speaker 22
Right Rear Vent
MotorNAT At Motor 22
Right Rear
Wheel Speed
SensorGY Center Rear of
Floor Pan16
Right Repeater
LampGY At Lamp N/S
Right Speed
Control SwitchRight Side of
Steering Wheel
Pad11
Right Stop/Turn
Signal RelayBK LT Quarter
PanelN/S
Right Visor/
Vanity LampBK At Lamp 17
S02 BK Under Seat N/S
Seat Belt Switch BK RT B-Pillar N/S
Sentry Key
Immobilizer
ModuleBK Near Steering
Column at
Module11
Stop Lamp
SwitchGY Top of Brake
Pedal12
T05 BK LT Quarter
PanelN/S
T08 BK RT Quarter
PanelN/SComponent/
GroundColor Location Fig.
Throttle Position
SensorNAT On Throttle
Body5, 6, 7,
8, 9
Trailer Tow
ConnectorBK LT Quarter
PanelN/S
Transmission
Control ModuleBK RT Fender Side
Shield3
Transmission
Range SensorBK Top of
Transmission7. 9
Transmission
Control
SolenoidsBK Front of
Transmission7, 9
Turbine Speed
SensorGY Front of
Transmission7, 9
Turn Signal/
Hazard SwitchBK Part of
Multifunction
Switch11
Upstream
Heated Oxygen
SensorGY Rear of Engine 5, 6, 7,
8, 9
Vehicle Speed
Control ServoBK LT Rear of
Engine
Compartment5, 6, 7,
8, 9
Vehicle Speed
SensorBK Rear of
Transmission5, 6, 8
Windshield
Wiper SwitchBK Part of
Multifunction
Switch11
Wiper Module BK LT Side of
Engine2
8W - 90 - 36 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)

SPLICE LOCATIONS (RHD)
Splice Number Location Fig.
BS01 Near Split for Tail Lamps 11
BS02 Near Fuel Tank T/O 11
BS03 Near I/P Bulkhead
Connector T/O8
BS05 Near Left Door T/O N/S
BS06 Near Left Door T/O N/S
BS08 Near Clutch Interlock switch
T/O8
BS16 Near RT Park Lamp T/O 1
BS17 Near Split for Tail Lamps 11
BS31 Near Left Headlamp
Leveling Motor T/O1
CS01 Above Right Rear Door 10
CS02 Above Right Rear Door 10
CS03 Right B-Pillar 10
CS04 Right B-Pillar 10
DS01 Near LT Power WDO T/O 9
ES01 In TCM T/O 6
ES02 (2.0L) Near Camshaft Position
Sensor T/O3
ES02 (2.4L) In Throttle Body T/O 4
ES02 (3.3L, 3.8L) Near Transmission T/O 5
ES03 (2.0L) Near Distributor Coil T/O 2
ES03 (2.4L) Near PDC T/O 4
ES03 (3.3L, 3.8L) Near Body Ground T/O 6
ES05 (2.4L) Near Knock Sensor T/O 4
ES05 (3.3L, 3.8L) Near Transmission T/O 5
ES06 Near Transmission T/O N/S
ES07 (2.0L) Near Engine Ground T/O 2
ES07 (2.4L) Near Body Ground T/O 4
ES07 (3.3L, 3.8L) Near Battery Negative
Terminal T/O6
ES08 (2.4L) Near Transmission T/O 4,6
ES09 (2.0L) Near Battery Positive
TerminalN/S
ES09 (2.4L) Near Battery Positive
Terminal4
ES09 (3.3L, 3.8L) Near Battery Positive
Terminal6
ES10 (2.4L) Near Knock Sensor T/O 6
ES10 (3.3L, 3.8L) Near Transmission T/O 5
ES11 (2.0L) Near Battery Positive
TerminalN/SSplice Number Location Fig.
ES11 (2.4L) Near Battery Negative
Terminal T/O4
ES11 (3.3L, 3.8L) Near Battery Negative
Terminal5,6
ES12 (2.0L) Near Engine Ground T/O 2
ES12 (2.4L) Near Throttle Body T/O 4
ES12 (3.3L, 3.8L) Near Battery Positive
Terminal T/O6
ES13 (2.4L) Near Generator T/O 4
ES13 (3.3L, 3.8L) Near Battery Negative
Terminal4
ES14 (2.4L) Near Generator Field T/O 4
ES14 (3.3L, 3.8L) Near Battery Negative
Terminal4
ES17 (2.0L) Near Camshaft Position
Sensor T/O3
ES17 (2.4L) Near Engine Ground T/O 4
ES17 (3.3L, 3,8L) Near Battery Negative
Terminal4
ES18 (2.0L) Near Camshaft Position
Sensor T/O3
ES18 (2.4L) Near Engine Ground T/O 4
ES18 (3.3L, 3.8L) Near Engine Ground T/O 6
ES21 (2.0L) Near Body Ground T/O N/S
ES21 (2.4L) Near Back Up Lamp Switch
T/O4
ES21 (3.3L, 3.8L) Near A/C Clutch T/O 5
ES23 (2.0L) Near Radiator Fan T/O N/S
ES23 (2.4L) Near Radiator Fan T/O 4
ES23 (3.3L, 3.8L) Near Body Ground T/O 6
ES24 Near Transmission T/O 4,6
ES24 (3.3L, 3.8L) Near Transmission T/O 5
ES99 (2.0L) Near Knock Sensor T/O 2
FS01 (2.4L) Near ECT Sensor T/O N/S
FS01 (3.3L, 3.8L) Near Injector #5 T/O N/S
FS02 (2.4L) Near Inj #2 T/O N/S
FS02 (3.3L, 3.8L) Between Inj's 4 and 6 N/S
FS03 (2.4L) Between Inj #2 and #3 N/S
PS01 Near Steering Column T/O 7
PS02 Near Steering Column T/O 7
RFS01 Near Radiator Fan #2 N/S
RFS02 Near Radiator Fan #1 N/S
NS/GS8W - 95 SPLICE LOCATIONS 8W - 95 - 15
DESCRIPTION AND OPERATION (Continued)

WINDSHIELD REMOVAL ± INTERIOR METHOD
(1) Remove inside rear view mirror.
(2) Remove instrument panel top cover. Refer to
Group 8E, Instrument Panel and Systems.
(3) Remove A-pillar trim covers.
(4) Disconnect wire connectors to windshield
defroster grid.
(5) Place protective covers over instrument panel
and hood.
(6) Using a reciprocating or oscillating power
knife, cut urethane adhesive holding the windshield
to the A-pillars, roof header and cowl pinch weld
fences. Refer to instructions provided with the equip-
ment being used.
(7) Remove windshield from vehicle.
WINDSHIELD INSTALLATION
CAUTION: Open the left front door glass before
installing windshield to avoid pressurizing the pas-
senger compartment. If a door is slammed before
urethane bonding is cured, water leaks can result.
Allow the urethane at least 24 hours to cure
before returning the vehicle to use.
To avoid stressing the replacement windshield,
the urethane bonding material on the windshield
fence should be smooth and consistent to theshape of the replacement windshield. The support
spacers should be cleaned and properly installed
on weld studs or repair screws at bottom of wind-
shield opening.
(1) Place replacement windshield into windshield
opening and position glass in the center of the open-
ing against the support spacers.
(2) Verify the glass lays evenly against the pinch
weld fence at the sides, top and bottom of the
replacement windshield. If not, the pinch weld fence
must be formed to the shape of the new glass.
(3) Mark the glass at the support spacers with a
grease pencil or pieces of masking tape and ink pen
to use as a reference for installation (Fig. 3).
(4) Remove replacement windshield from wind-
shield opening.
(5) Position the windshield inside up on a suitable
work surface with two padded, wood 10 cm by 10 cm
by 50 cm (4 in. by 4 in. by 20 in.) blocks, placed par-
allel 75 cm (2.5 ft.) apart (Fig. 4).
WARNING: DO NOT USE SOLVENT BASED GLASS
CLEANER TO CLEAN WINDSHIELD BEFORE
APPLYING GLASS PREP AND PRIMER. POOR
ADHESION CAN RESULT.
(6) Clean inside of windshield with ammonia based
glass cleaner and lint-free cloth.
(7) Install molding to perimeter of windshield.
(8) Apply Glass Prep adhesion promoter 25 mm (1
in.) wide around perimeter of windshield and wipe
with clean/dry lint-free cloth until no streaks are vis-
ible.
(9) Apply Glass Primer 25 mm (1 in.) wide around
perimeter of windshield. Allow at least three minutes
drying time.
(10) Using a razor knife, remove as much original
urethane as possible. Do not damage paint on wind-
shield fence.
(11) Apply pinch weld primer 15 mm (.75 in.) wide
around the windshield fence. Allow at least three
minutes drying time.
(12) If a low viscosity urethane adhesive is used,
install compression spacers on the fence around the
windshield opening (Fig. 5).
(13) Apply a 10 mm (0.4 in.) bead of urethane on
center line of windshield fence.
(14) With the aid of a helper, position the wind-
shield over the windshield opening. Align the refer-
ence marks at the bottom of the windshield to the
support spacers.
(15) Slowly lower windshield glass to windshield
opening fence. Guide the molding into proper position
as necessary. Push windshield inward until molding
is flush to roof line and A-pillars (Fig. 5).
Fig. 1 Windshield Molding
Fig. 2 Cut Urethane Around Windshield
NSBODY 23 - 5
REMOVAL AND INSTALLATION (Continued)

NOTE: Tighten nuts to 3.4 N´m (30 in. lbs.) torque
in the sequence indicated. Do not over torque, or
glass breakage may result (Fig. 6).
(4) Install interior trim.
REAR WINDOW
Refer to the Safety Precautions in this section for
description of tools and adhesive systems that are
recommended for use in this procedure.
REAR WINDOW REMOVAL ± EXTERIOR
METHOD
(1) Remove rear window wiper arm, if equipped.
(2) Remove screws holding moldings to liftgate at
the sides of the rear window (Fig. 7).
(3) Using pliers, pull outward on molding at the
top and bottom of liftgate.
(4) Using a sharp cold knife, cut urethane adhe-
sive holding the rear window to the liftgate. A power
cutting device can be used if available (Fig. 2).
(5) Remove rear window from vehicle.
REAR WINDOW REMOVAL ± INTERIOR
METHOD
(1) Remove rear window wiper arm, if equipped.
(2) Remove screws holding moldings to liftgate at
the sides of the rear window (Fig. 7).
(3) Remove liftgate inside lamps and trim covers.
(4) Remove center high mounted stop lamp.
(5) Using a reciprocating or oscillating power
knife, cut urethane adhesive holding the rear window
to the liftgate. Refer to instructions provided with
the equipment being used.
(6) Remove rear window from vehicle.
REAR WINDOW INSTALLATION
CAUTION: Open the left front door glass before
installing rear window to avoid pressurizing the
passenger compartment. If a door is slammed
before urethane bonding is cured, water leaks can
result.
Allow the urethane at least 24 hours to cure
before returning the vehicle to use.
To avoid stressing the replacement rear window,
the urethane bonding material on the rear window
fence should be smooth and consistent to the
shape of the replacement glass.
(1) Place replacement glass into rear window open-
ing.
(2) Verify the glass lays evenly against the pinch
weld fence at the sides, top and bottom of the
replacement rear window. If not, the fence must be
formed to the shape of the new glass.
(3) Using a grease pencil, mark the glass and lift-
gate in several locations to aid installation.
(4) Remove replacement glass from liftgate open-
ing.
(5) Position the rear window inside up on a suit-
able work surface with two padded, wood 10 cm by
10 cm by 50 cm (4 in. by 4 in. by 20 in.) blocks,
placed parallel 75 cm (2.5 ft.) apart (Fig. 4).
WARNING: DO NOT USE SOLVENT BASED GLASS
CLEANER TO CLEAN REAR WINDOW BEFORE
APPLYING GLASS PREP AND PRIMER. POOR
ADHESION CAN RESULT.
(6) Clean inside of rear window with ammonia
based glass cleaner and lint-free cloth.
(7) Apply molding to top and bottom of rear win-
dow.
(8) Apply Glass Prep adhesion promoter 25 mm (1
in.) wide around perimeter of rear window and wipe
with clean/dry lint-free cloth until no streaks are vis-
ible.
(9) Apply Glass Primer 25 mm (1 in.) wide around
perimeter of rear window. Allow at least three min-
utes drying time.
(10) Apply Pinchweld Primer 15 mm (.75 in.) wide
around the rear window fence. Allow at least three
minutes drying time.
(11) If a low viscosity urethane adhesive is used,
install compression spacers on the fence around the
rear window opening (Fig. 8).
(12) Apply a 10 mm (0.4 in.) bead of urethane
along center line of rear window fence.
Fig. 7 Rear Window Side Moldings
NSBODY 23 - 7
REMOVAL AND INSTALLATION (Continued)