1996 CHRYSLER VOYAGER seats

(Fig. 8). The actuator assembly is mounted between
the height sensing proportioning valve and the actua-
tor bracket on the left rear leaf spring (Fig. 8). As the
rear height of the vehicle changes depending on the
load the vehicle is carrying the height change is
transferred to the height sensing proportioning valve.
This change in vehicle height is transferred through
the movement of the left rear leaf spring. As the posi-
tion of the left rear leaf spring changes this move-
ment is transferred through the actuator bracket
(Fig. 8) to the actuator assembly (Fig. 8) and then to
the proportioning valve.
Thus, the height sensing proportioning valve
allows the brake system to maintain the optimal
front to rear brake balance regardless of the vehicle
load condition. Under a light load condition, hydrau-
lic pressure to the rear brakes is minimized. As the
load condition of the vehicle increases, so does the
hydraulic pressure to the rear brakes.
The proportioning valve section of the valve oper-
ates by transmitting full input hydraulic pressure to
the rear brakes up to a certain point, called the split
point. Beyond the split point the proportioning valve
reduces the amount of hydraulic pressure to the rear
brakes according to a certain ratio. Thus, on light
brake applications, approximately equal hydraulic
pressure will be transmitted to the front and rear
brakes. At heavier brake applications, the hydraulic
pressure transmitted to the rear brakes will be lower
then the front brakes. This will prevent premature
rear wheel lock-up and skid.
The height sensing section of the valve thus
changes the split point of the proportioning valve,
based on the rear suspension height of the vehicle.
When the height of the rear suspension is low, the
proportioning valve interprets this as extra load and
the split point of the proportioning valve is raised to
allow more rear braking. When the height of the rear
suspension is high, the proportioning valve interprets
this as a lightly loaded vehicle and the split point of
the proportioning valve is lowered and rear braking
is reduced.
CHASSIS TUBES AND HOSES
The purpose of the chassis brake tubes and flex
hoses is to transfer the pressurized brake fluid devel-
oped by the master cylinder to the wheel brakes of
the vehicle. The chassis tubes are steel with a corro-
sion resistant coating applied to the external surfaces
and the flex hoses are made of reinforced rubber. The
rubber flex hoses allow for the movement of the vehi-
cles suspension.
MASTER CYLINDER
The master cylinder (Fig. 9) consists of the follow-
ing components. The body of the master cylinder isan anodized aluminum casting. It has a machined
bore to accept the master cylinder piston and
threaded ports with seats for the hydraulic brake
line connections. The brake fluid reservoir of the
master cylinder assembly is made of a see through
polypropylene type plastic. A low fluid switch is also
part of the reservoir assembly.
This vehicle uses 3 different master cylinders.
Master cylinder usage depends on what type of brake
system the vehicle is equipped with. If a vehicle is
not equipped with antilock brakes, or is equipped
with antilock brakes without traction control, a con-
ventional compensating port master cylinder is used.
If a vehicle is equipped with antilock brakes with
traction control, a dual center port master cylinder is
used.
The third master cylinder used on this vehicle is
unique to vehicles equipped with four wheel disc
brakes. The master cylinder used for this brake
application has a different bore diameter and stroke
then the master cylinder used for the other available
brake applications.
The master cylinders used on front wheel drive
applications (non four wheel disc brake vehicles)
have a master cylinder piston bore diameter of 23.8
mm. The master cylinder used on the all wheel drive
applications (four wheel disc brake vehicles) have a
master cylinder piston bore diameter of 25.4 mm.
When replacing a master cylinder, be sure to
use the correct master cylinder for the type of
brake system the vehicle is equipped with.
The master cylinder is not a repairable component
and must be replaced if diagnosed to be functioning
improperly
CAUTION: Do not hone the bore of the cylinder as
this will remove the anodized surface from the bore.
The master cylinder primary outlet port supplies
hydraulic pressure to the right front and left rear
Fig. 9 Master Cylinder Assembly
NSBRAKES 5 - 7
DESCRIPTION AND OPERATION (Continued)

QUICK CONNECT COUPLING Ð RHD
CAUTION: Do not actuate the master cylinder or
step on the clutch pedal before the quick connect
coupling is joined, or an over pressure condition
could result in damage to the master cylinder, the
quick connect coupling, or the dash panel.
REMOVAL
1. Disconnect the quick connect coupling by lightly
pushing down on the black release collar on the male
side of the quick connect coupling while separating it
from the female side of the quick connect coupling
(Fig. 14).
INSTALLATION
1. Connect the male side of the quick connect cou-
pling (part of the master cylinder assembly) by hold-
ing the clutch tube at the rear and inserting it into
the female side of the quick connect coupling (part of
the slave cylinder assembly) until an audible click is
heard (Fig. 14).Do not push on the black release
collar on the male side of the quick connect
coupling while inserting it into the female side
of the quick connect coupling.
2. Confirm the connection by pulling firmly on the
clutch tube.
MASTER CYLINDER SYSTEM Ð RHD
REMOVAL
(1) Disconnect the quick connect coupling. Refer to
the ªQuick Connect Couplingº removal and installa-
tion procedure in this section.
(2) Remove the master cylinder pushrod from the
clutch pedal pin by prying between the self-retaining
snap-on bushing, located in the master cylinder
pushrod, and the clutch pedal pin (Fig. 15).
(3) Disconnect the hydraulic line from the weld
stud clips (Fig. 14).
(4) Remove the rubber grommet at the master cyl-
inder pass through in the dash panel (Fig. 16).
(5) Remove the master cylinder assembly from the
engine compartment by rotating it clockwise from the
12 o'clock lock position to the 2 o'clock unlock posi-
tion and pulling the master cylinder out tilted 20
degrees down.NOTE: A ªTwist and Lockº type
mechanism is used to secure the master cylin-
der to the clutch pedal bracket which is
attached to the dash panel.
INSTALLATION
(1) Position the master cylinder assembly to the
clutch pedal bracket by tilting it 20 degrees upward
and at the 2 o'clock unlocked position.
(2) Rotate the master cylinder counterclockwise to
the 12 o'clock locked position.
(3) Install the rubber grommet into the dash panel
at the master cylinder pass through (Fig. 16).
(4) Connect the hydraulic line to the weld stud
clips in the engine compartment (Fig. 14).
(5) Connect the quick connect coupling. Refer to
the ªQuick Connect Couplingº removal and installa-
tion procedure in this section.
(6) Install the self-retaining snap-on bushing into
the master cylinder pushrod, if necessary.
(7) Install the master cylinder pushrod with self-
retaining snap-on bushing onto the clutch pedal pin
by pressing it onto the clutch pedal pin until seats in
the groove of the clutch pedal pin.
SLAVE CYLINDER ASSEMBLY Ð RHD
REMOVAL
1. Disconnect the quick connect coupling. Refer to
the ªQuick Connect Couplingº removal and installa-
tion procedure in this section.
2. Remove the nut and washer assemblies (2)
retaining the slave cylinder and mounting bracket
assembly to the transaxle (Fig. 14).
3. Remove the slave cylinder assembly from the
transaxle.
Fig. 16 Clutch Master Cylinder Ð RHD
6 - 12 CLUTCHNS/GS
REMOVAL AND INSTALLATION (Continued)

REMOTE KEYLESS ENTRY
INDEX
page page
DESCRIPTION AND OPERATION
INTRODUCTION......................... 5
VEHICLE ACCESS CODE (VAC)
PROGRAMMING........................ 5
DIAGNOSIS AND TESTING
RKE DIAGNOSTICS....................... 5
SERVICE PROCEDURES
HORN CHIRP DISABLE OR ENABLE.......... 6REMOVAL AND INSTALLATION
RKE MODULE........................... 6
ADJUSTMENTS
PROGRAMMING RKE MODULE.............. 6
SPECIFICATIONS
RKE TRANSMITTER BATTERY.............. 6
RKE TRANSMITTER RANGE................ 6
DESCRIPTION AND OPERATION
INTRODUCTION
The key fob transmitter has three buttons to actu-
ate and program the Remote Keyless Entry (RKE)
system (Fig. 1).
²UNLOCK: Pressing the UNLOCK button once
will unlock the driver door and activate the illumi-
nated entry system and disarm Vehicle Theft Secu-
rity System, if equipped. Pressing the UNLOCK
button twice within five seconds will unlock all doors
and activate the illuminated entry system.
²LOCK: Pressing the LOCK button locks all
doors and sounds horn (chirp) and arm the Vehicle
Theft Security System. The chirp verifies the door
lock operation.
²PANIC: Pressing the PANIC button sounds the
horns at half second intervals, flashes the exterior
lamps, and turns ON the interior lamps. The panic
alarm will remain on for three minutes, or until the
PANIC button is actuated again or the ignition
switch is turned to the RUN position.
²The Remote Keyless Entry Module is capable of
retaining the transmitter Vehicle Access Code(s)
(VAC) in its memory even after vehicle power has
been interrupted.
²The RKE system activates the optional memory
seat and mirror system, if equipped. Two primary
key fob transmitters can be programmed to actuate
memory seat and mirror setting 1 or 2. Two addi-
tional key fob transmitters can be added, but they
will not be able to operate the memory seat and mir-
ror system. Refer to Group 8R, Power Seats and
Group 8T, Power Mirrors for memory system infor-
mation.
VEHICLE ACCESS CODE (VAC) PROGRAMMING
The RKE module is capable of retaining up to four
different Vehicle Access Codes. Whenever the vehicle
battery power is interrupted the RKE Module willretain all vehicle access codes in its memory. When
replacing or adding a key fob transmitter (maximum
4) a functional key fob transmitter is required to pro-
gram the RKE Module to accept the new Vehicle
Access Code. If a functional key fob transmitter is
not available, a scan tool (DRB) can be used to pro-
gram the RKE Module. Refer to the proper Body
Diagnostic Procedures manual for Vehicle Access
Code programming procedures using a scan tool.
DIAGNOSIS AND TESTING
RKE DIAGNOSTICS
Refer to Group 8W, Wiring Diagrams for circuit
information and component locations. Refer to the
proper Body Diagnostic Procedures manual for test-
ing the Remote Keyless Entry system using a scan
tool (DRB). Also refer to other interrelated systems
groups within this manual:
²Group 8Q, Vehicle Theft Security System
²Group 8R, Power Seats
²Group 8T, Power Mirrors
Fig. 1 Key Fob Transmitter
NSPOWER DOOR LOCKS 8P - 5

SERVICE PROCEDURES
HORN CHIRP DISABLE OR ENABLE
The horn chirp can be DISABLED or ENABLED
using the following procedure.
To DISABLE (cancelling) the horn chirp feature,
press and hold the transmitter LOCK button for a
minimum four seconds. While pressing LOCK button
in, press the UNLOCK button. The horn chirp fea-
ture will not function until the above procedure is
repeated. To ENABLE (reinstate) the horn chirp fea-
ture, use any one of the four key fob transmitters
and reverse the above procedures. It will ENABLE
the horn chirp feature for all transmitters.
REMOVAL AND INSTALLATION
RKE MODULE
REMOVAL
(1) Remove instrument panel top cover. Refer to
Group 8E, Instrument Panel and Gauges for proper
procedures.
(2) Remove screws holding RKE module to instru-
ment panel.
(3) Disconnect wire connector from RKE module
(Fig. 2).
(4) Remove the RKE module.
INSTALLATION
For installation, reverse the above procedures.
ADJUSTMENTS
PROGRAMMING RKE MODULE
(1) Using a functional key fob transmitter, unlock
the vehicle and disarm the Vehicle Theft Security
System.
(2) Insert ignition key into the ignition switch.
(3) Turn the ignition switch to RUN position with-
out starting engine.
(4) Using a functional key fob transmitter, press
and hold the UNLOCK button for a minimum four
seconds (maximum ten seconds).
(5) While holding UNLOCK button, and before ten
seconds passes, press and release the PANIC button.
A single chime will sound to verify that the RKE
module is set to receive the new Vehicle Access
Code(s).
(6) Within 30 seconds of the chime, press any but-
ton on each new key fob transmitter. After 30 sec-
onds or when ignition switch is turned OFF, the RKE
module will end the programming mode. A single
chime will sound to verify that the RKE module will
no longer receive additional Vehicle Access Code(s).
(7) When Vehicle Access Code(s) programming is
complete, turn Ignition Switch to the OFF position
and verify RKE system operation using each key fob.
NOTE: Only the primary (first two) key fob transmit-
ters will operate the memory seat and mirror sys-
tems. If a primary key fob is being replaced, the
memory seat and mirror module will require pro-
gramming. Refer to Group 8R, Power Seats for
proper (data link) programming procedure.
SPECIFICATIONS
RKE TRANSMITTER BATTERY
The batteries can be removed without special tools
and are readily available at local retail stores. The
recommended battery is Duracell DL 2016 or equiva-
lent. Battery life is about one to two years.
CAUTION: Do not touch the battery terminals or
handle the batteries any more than necessary.
Hands must be clean and dry.
RKE TRANSMITTER RANGE
Normal operation range is up to about a distance
of 7 meters (23 ft.) of the vehicle. Range may be bet-
ter or worse depending on the environment around
the vehicle. Closeness to a radio frequency transmit-
ter such as a radio station tower may degrade oper-
ational range, while range in an open field will be
enhanced.
Fig. 2 RKE Module
8P - 6 POWER DOOR LOCKSNS

POWER SEATS
CONTENTS
page page
MEMORY SEAT AND MIRROR SYSTEM....... 3POWER SEATS........................... 1
POWER SEATS
INDEX
page page
GENERAL INFORMATION
INTRODUCTION......................... 1
DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURES................ 1POWER SEAT SWITCH.................... 1
SEATMOTORS .......................... 1
GENERAL INFORMATION
INTRODUCTION
Power seats can be adjusted in eight directions; up,
down, forward, back, tilt forward, or tilt rearward.
Four reversible motors and a transmission located on
the seat tracks provide the various seat movements.
The electrical circuit is protected by a 40 amp fuse in
the Power Distribution Center (PDC) and a 30 amp
circuit breaker located in the wire harness under the
driver's seat.
DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURES
Before testing the seat functions, verify that the
battery is fully charged and the terminals cleaned
and tightened to ensure proper connections. If the
battery is not fully charged, refer to Group 8A Bat-
tery for proper testing procedures.
The following test will determine if the circuit is
complete through the body harness to the switch:
Using a voltmeter, verify the condition of the power
seat circuit breaker located under the driver's seat.
The circuit breaker also protects the passenger side
power seat track circuit. Check both sides of the cir-
cuit breaker connector for voltage, on the wire side.
²If not OK replace circuit breaker.
²If battery voltage is detected on both sides of the
circuit breaker. Refer to Seat Motor in the Diagnostic
and Testing in this section.²If seat motors test OK, refer to the Seat Switch
in the Diagnostic and Testing in this section.
²Refer to Group 8W Wiring Diagrams for wire
circuit information.
SEAT MOTORS
(1) Remove power seat switch from seat. Refer to
Group 23 Body for procedures.
(2) Disconnect wire connector.
(3) Using a voltmeter check for battery voltage at
Pin 5. Using an ohmmeter, check Pin 1 for ground.
(4) To test the seat motors, refer to (Fig. 1) and
verify proper seat responses. Using two jumper
wires, connect one to a battery supply and the other
to a ground. Connect the other ends to the seat wire
harness connector as described in (Fig. 1). If any
motor fails to operate, check wire connectors to the
motor. If not OK, repair as necessary. If OK, replace
seat motor/track assembly.
POWER SEAT SWITCH
(1) Remove power seat switch from seat. Refer to
Group 23 Body for procedures.
(2) Using an ohmmeter, perform the switch conti-
nuity tests in (Fig. 2). If there is no continuity at any
of the switch positions, replace switch.
NSPOWER SEATS 8R - 1

Fig. 1 Seat Motor Test
Fig. 2 Power Seat Switch Test
8R - 2 POWER SEATSNS
DIAGNOSIS AND TESTING (Continued)

MEMORY SEAT AND MIRROR SYSTEM
INDEX
page page
GENERAL INFORMATION
INTRODUCTION......................... 3
DESCRIPTION AND OPERATION
MEMORY SELECTOR SWITCHES............ 3
POSITION SENSING SEAT AND RECLINER
POTENTIOMETERS..................... 4
POWER SIDE VIEW MIRROR POSITION
SENSING............................. 3
SEAT AND RECLINER SWITCHES............ 4
DIAGNOSIS AND TESTING
CIRCUIT DESCRIPTION.................... 7DIAGNOSTIC MODE...................... 5
MEMORY SELECTOR SWITCHES............ 4
SEAT AND RECLINER POSITION SENSING.... 9
SIDE VIEW MIRROR SWITCH STUCK......... 4
SERVICE PROCEDURES
REMOTE KEYLESS ENTRY (RKE) DATA LINK . . . 9
REMOVAL AND INSTALLATION
MEMORY SWITCHES..................... 10
SEAT TRACK ASSEMBLY.................. 10
GENERAL INFORMATION
INTRODUCTION
Memory Seat and Mirrors system is available only
on Town and Country (Luxury Class) vehicles.
Refer to Group 8W, Wiring Diagrams for circuit
information and component locations. Refer to the
proper Body Diagnostic Procedures manual for addi-
tional diagnostic information.
The Memory Seat/Mirror Module (MSM Module) is
mounted under the driver's seat, on the inboard
upper track with Torx head screws. The MSM Mod-
ule provides the driver with an adjustable seat,
recliner, and power side view mirror positioning con-
troller that remembers stored positions and will
recall those positions on command.
The Memory Seat/Mirror Module reads all seat and
recliner switch inputs and operates the seat and
recliner motors in response to switch actuation. The
MSM Module monitors position sensing potentiome-
ters (mounted on the motors) for seat and recliner
positioning.
The MSM Module operates the power side view
mirror motors through solid state drivers (electronic
switches) in the recall mode only, and follows the
glass face position by means of rheostats built into
the motor pack assembly of the mirrors. Normal elec-
trical operation of the mirrors is accomplished by
actuation of the power mirror switch.
The Memory Seat/Mirror Module monitors the mem-
ory switches and has the capability to store desired
positions in non-volatile memory in response to a valid
input sequence. Refer to Memory Selector Switches (1,
2, and S) and Remote Keyless Entry (RKE) Data Link.
The memory seat/mirror module also can activate the
previously described motors in response to a recall
request from an individual memory switch.
The Memory Seat/Mirror Module monitors a data
link between the RKE receiver and the Body Control
Module (BCM) and will respond to stored information
or modify stored information when requested by a
valid data stream.
The Memory Seat/Mirror Module is connected to
the system through a seat wiring harness that inter-
faces will all of the components within the seat struc-
ture, and with electrical distribution wiring harness
connections to the non-seat mounted components.
The module operates the seat and recliner motors
through relays: four dedicated to track forward/rear-
ward, track front up/down, track rear up/down, and
recliner forward/rearward. A fifth relay controls the
direction of operation of those motors.
DESCRIPTION AND OPERATION
POWER SIDE VIEW MIRROR POSITION SENSING
The mirror switch on the instrument panel oper-
ates the outside rear view mirrors independently of
the memory seat/mirror module. The module acti-
vates the mirror motors only when in its recall mode.
The side view mirrors have position sensing rheo-
stats built into each side view mirror vertical and
horizontal motor assembly. These rheostats provide a
sense voltage to the memory seat/mirror module that
indicates where the mirror is moving to or where its
position is at when the module is activated but the
mirror motor is not moving.
MEMORY SELECTOR SWITCHES
The memory selector switches are mounted on the
driver's door trim panel within easy reach of the
driver. They provide a means to set or recall either of
NSPOWER SEATS 8R - 3

two positions of seat and recliner, and the side view
mirrors as chosen by the driver.
The inputs from these switches to the memory
seat/mirror module is a ground level signal.
(1) Adjust the seat, recliner and side view mirrors
to the desired position.
(2)
Press momentarily and release memory switch S.
(3) Press momentarily and release memory switch
1 or 2. Do NOT press any switches for 10 seconds.
(4) To program the second driver's position, follow
the above sequence.
(5) To recall either of the programmed positions
momentarily press and release either memory selec-
tor switch 1 or 2.
DEFINITION OF: MOMENTARILY AND
RELEASE
The memory seat/mirror module has switch input
timing requirements of a minimum press momen-
tarily time of 250 milliseconds followed by a maxi-
mum hold time of 5 seconds, followed by a maximum
release time between steps of 5 seconds that must be
met for proper operation of the system.
SEAT AND RECLINER SWITCHES
The seat and recliner switch assembly is mounted
outboard on the seat side-shield. Press and hold the
desired seat or recliner switch to effect movement.
The Memory Seat/Mirror Module (MSM Module) will
drive a maximum of 2 motors at a time in a given
direction. If conflicting directions are requested, the
priority for response will be as follows:
²Seat Track Rearward
²Seat Front Down
²Seat Rear Down
²Recliner Rearward
²Seat Track Forward
²Seat Front Up
²Seat Rear Up
²Recliner Forward
The inputs from these switches to the MSM Mod-
ule is a current limited battery source fed by the
MSM Module. This protects the MSM Module printed
circuit board traces from acting as fuses. All of these
switch contact inputs to the module are normally
closed to ground, except when actuated.
POSITION SENSING SEAT AND RECLINER
POTENTIOMETERS
A potentiometer is mounted to each seat track and
recliner motor end-bell to provide a sense voltage to
the Memory Seat/Mirror Module that will indicate to
the module where the seat track or recliner is posi-
tioned.
This sense voltage is derived from a 5 volt source
provided by the module to the potentiometer. Thesense voltage is input into the module and stored by
the Memory Seat/Mirror Module.
DIAGNOSIS AND TESTING
MEMORY SELECTOR SWITCHES
To test the memory selector switch:
(1) Remove the memory selector switch. Refer to
removal procedure.
(2) Using an ohmmeter check continuity reading
between switch pins. Refer to (Fig. 1) for proper Pin
numbers.
SIDE VIEW MIRROR SWITCH STUCK
The mirror switches in the instrument panel have
normally open contacts when in their inactive state.
The left/right rocker switch has a center-off detent. If
this switch is actuated to either side, it then becomes
connected to the P73/P70, circuits which are the mir-
ror motor common connections. No faults will result
from this action by itself. If one of the other switch
contacts from the round portion of the switch
becomes accidentally closed,It can cause problems
such as both mirrors operating at the same
time in the vertical or horizontal modes.
²Turn ignition switch ON: If two mirror switch
contacts, from the round portion, are stuck in the
closed position, and the left/right portion is actuated
to either side, a mirror motor will become actuated.
This will drive the motor to its stop, where it will
keep ratcheting until a switch contact is released or
the ignition is turned to OFF. Replace the mirror
switch assembly to correct this condition.
²With the ignition switch in the ON or the OFF
position: If only one mirror switch contact is stuck in
the closed position, the mirror motor will not become
actuated. During an ignition switch recall of a driv-
Fig. 1 Memory Selector Switch Continuity
8R - 4 POWER SEATSNS
DESCRIPTION AND OPERATION (Continued)