1996 CHEVROLET EXPRESS Owners Manual

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short TripKity Intervals -- Gasoline Engines I
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or evezy
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation (PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule
on
the following pages.
Long WplHighway Definition -- ,asoline Engines 1
Follow this maintenance schedule only if none of the
conditions from the Short TripKity Maintenance
Schedule is true.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slowel:
7-5

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-
I Long TripMighway Intervals -- Gasoline En 1,ong ‘lrip/Highn.ay Intervals -- Gasoline Engines
Every
7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service.
At 7,500 Miles (12 500 km) -- Then Every
15,000 Miles (25
000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (or at each brake
relining, whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation
(PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.

Downloaded from www.Manualslib.com manuals search engine Short TripKity Maintenance Schedule -- Gasoline Engines I
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure
to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion
of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
** Drive axle service:
0
0
0
Locking Differential -- Drain fluid and refill at first
engine
oil change. At subsequent oil changes, check
fluid level and add fluid as needed. If driving in
dusty areas
or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
Standard Differential -- Check fluid level and add
fluid as needed at every oil change. If driving in
dusty areas
or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
More frequent lubrication may be required for
heavy-duty use.
7-7

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3,000 Miles (5 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote ## (or every 3 months, whichever
occurs first).
as needed.
**
0 Check axle fluid level and add fluid
DATE
SERVICED BY ACTUAL MILEAGE
6,000 Miles (10 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see footnote #
(or every 3 months, whichever occurs first).
0 Check axle fluid level and add fluid
as needed.
**
0 Rotate tires. See “Tire Inspection and Rotation’’
in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
7-8

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9,000 Miles (15 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote # (or every 3 months, whichever
occurs first).
as needed.
**
0 Check axle fluid level and add fluid
DATE SERVICED BY: ACTUAL MILEAGE
12,000 Miles (20 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see
footnote
# (or every 3 months, whichever
occurs first).
as needed.
**
0 Check axle fluid level and add fluid
I I I
DATE ACTUAL MILEAGE SERVICED BY
7-9

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15,000 Miles (25 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see
footnote
# (or every 3 months, whichever
occurs first).
0 Inspect air cleaner filter if you are driving
in dusty conditions. Replace filter if
necessary.
An Emission Control Service.
Check axle fluid level and add fluid
as needed.
:k*
(or at each brake relining, whichever
occurs first).
0 Clean and repack the front wheel bearings
0 Vehicles With GVWR Above 8,500 lbs.
On'ly: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace
as required. This is (I Noise Emission
Control Service. Applicable
only to vehicles sold in
the United Stlltes.
t
0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts for proper hook-up (or every
12 months, whichever occurs first). Be sure
the valve works properly.
This is a Noise
Emission Control Service. Applicable
only to
vehicles
sold in the United Sfates.
7-10

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18,000 Miles (30 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
17 Lubricate chassis components; see footnote #
(or every 3 months, whichever occurs first).
Check axle fluid level and add fluid
as needed. **
0 Rotate tires. See “Tire Inspection and
Rotation”
in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom
of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
21,000 Miles (35 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Ernissiot?. Control Service.
footnote ## (or every 3 months, whichever
occurs first).
as needed. w
0 Check axle fluid level and add fluid
7-11

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24,000 Miles (40 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote # (or every 3 months, whichever
’ occurs first).
as needed. **
17 Check axle fluid level and add fluid
DATE
SERVICED BY ACTUAL MILEAGE
27,000 Miles (45 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components
footnote
# (or every 3 months
occurs first).
; see
, whichever
0 Check axle fluid level and add fluid
as needed. **
DATE
SERVICED BY ACTUAL MILEAGE
7-12