1995 SUBARU LEGACY cruise control

G4M0167
11) Finally check clearance between pipes and/or hoses,
as shown above.
If clearance between cruise control pump and power steer-
ing hose is less than 10 mm (0.39 in), proceed as follows:
(1) Move clamped section
A(refer to figure above.)
down to a point where pipe is close to crossmember.
Pipe-to-crossmember clearance:
10 mm (0.39 in), min.
(2) Check that clearance between cruise control pump
and power steering hose is at least 10 mm (0.39 in). If
it is not, bend section
Bdown until a clearance of at
least 10 mm (0.39 in) is obtained.
66
4-3SERVICE PROCEDURE
7. Pipe Assembly (Power Steering System) [LHD model]

7. CLEARANCE TABLE (LHD MODEL)
CAUTION:
This table lists various clearances that must be cor-
rectly adjusted to ensure normal vehicle driving with-
out interfering noise, or any other faults.
LocationMinimum
allowance
mm (in)LocationMinimum
allowance
mm (in)

1Crossmember—Pipe5 (0.20)6Exhaust pipe—Pipe15 (0.59)

2DOJ—Shaft or joint14 (0.55)7Exhaust pipe—Gearbox bolt15 (0.59)

3DOJ—Valve housing11 (0.43)8Side frame—Hose A and B15 (0.59)

4Pipe—Pipe
2 (0.08)
9Cruise control pump—Hose A and B15 (0.59)
Pipe—Crossmember
10Pipe portion of hose A—Pipe portion of hose B1.5
(0.059)

5Stabilizer—Pipe5 (0.20)11AT cooling hose—Joint20 (0.79)
B4M0565A
98
4-3DIAGNOSTICS
1. Power Steering

1. Pedal (MT Model)
B4M0737A

1Accelerator pedal


2Bushing


3Holder


4Accelerator bracket


5Stopper


6Clip


7Accelerator spring


8Accelerator pedal spring


9Spring pin


10Accelerator pedal pad


11Accelerator stopper


12Clip


13Accelerator plate

14Pedal bracket


15Stop light switch (Without T.C.S.) /
stroke sensor (With T.C.S.)


16Brake pedal


17Spacer


18Snap pin


19Brake pedal pad


20Clevis pin


21Brake pedal spring


22Washer


23Clutch pedal pad


24Clutch pedal


25Bushing assist

26Spring assist


27Clutch cable clamp


28Clutch cable


29Mass damper


30Clutch switch (Starter interlock)


31Clutch switch (With cruise control)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5.9±1.5 (0.60±0.15, 4.3±1.1)
T2: 8±2 (0.8±0.2, 5.8±1.4)
T3: 18±5 (1.8±0.5, 13.0±3.6)
T4: 29±7 (3.0±0.7, 21.7±5.1)
3
4-5COMPONENT PARTS
1. Pedal (MT Model)

B6M0059A
C: INSPECTION
1. STOP LIGHT SWITCH (ON-CAR)
Without cruise control model
1) Disconnect connector of stop light switch from body
harness.
2) Check continuity between terminals when push rod is
pushed in 4.0 to 4.5 mm (0.157 to 0.177 in) from end of
outer case.
Terminal
Switch position12
When push rod is
pushed in.
When push rod is
released.
B6M0060A
With cruise control model
1) Disconnect connector of stop light switch from body
harness.
2) Check continuity between terminals when push rod is
pushed in 1.5 to 3.0 mm (0.059 to 0.118 in) from end of
outer case.
Terminal
Switch position1234
When push rod is
pushed in.
When push rod is
released.
16
6-2SERVICE PROCEDURE
5. Stop and Tail Light

21. Cruise Control
A: ADJUSTMENT
B6M0356A
CAUTION:
A: Must be adjusted when cable end outer is fixed in place,
so that gap between throttle cam and lever is 10
1mm
(0.040
0.04in).
(Must be attached while throttle cam is being pulled by wire
cable.)

B: Must be coated evenly on cam end inner connection.
C: Cover must be inserted securely, until tip of cable
touches cover stopper.
Tightening torque: N⋅m (kg-m, ft-lb)
T: 6.4—11.3 (0.65—1.15, 4.7—8.3)
47
6-2SERVICE PROCEDURE
21. Cruise Control

B6M0154A
B: REMOVAL AND INSTALLATION
1. CRUISE CONTROL MAIN SWITCH
1) Remove screws which secure meter visor.
2) Remove meter visor from instrument panel while dis-
connecting connectors.
3) Remove cruise control main switch from meter visor.
B6M0357A
2. CRUISE CONTROL COMMAND SWITCH
1) Remove screw which secures horn pad to the base of
steering wheel.
2) Remove horn pad from steering wheel while discon-
necting connector.
3) Disconnect connector of cruise control command
switch.
4) Remove screws which secure cruise control command
switch to steering wheel, and then remove command
switch.
WARNING:
Refer to 5-5 when removing or installing the module
from the airbag equipped model.
B6M0156
3. ACTUATOR
1) Loosen nut which secures cruise control cable end to
throttle cam, and then remove cable from engine throttle
cam.
2) Remove clip bands from cruise control cable.
CAUTION:

Be careful not to apply excessive load to the wire
cable when adjusting and/or installing; otherwise, the
actuator may be deformed or damaged.

Do not bend cable sharply with a radius less than
100 mm (3.94 in); otherwise, cable may bend
permanently, resulting in poor performance.

When installing cable, be careful not to sharply bend
or pinch the inner cable; otherwise, the cable may
break.
48
6-2SERVICE PROCEDURE
21. Cruise Control

B6M0358
3) Remove nuts which secure actuator.
4) Remove actuator while disconnecting vacuum hose.
Tightening torque:
7.4±1.5 N⋅m (0.75±0.15 kg-m, 5.4±1.1 ft-lb)
B6M0359A
4. VACUUM PUMP AND VALVES
1) Disconnect connector from vacuum pump.
2) Remove bolts which secure vacuum pump.
3) Remove A/C receiver/drier bracket.
4) Remove vacuum pump while disconnecting vacuum
hose.
Tightening torque:
7.4±1.5 N⋅m (0.75±0.15 kg-m, 5.4±1.1 ft-lb)
5. STOP AND BRAKE SWITCH
Refer to 4-5 [C101 (MT) or C201 (AT)] as for removal and
installation of stop and brake switch.
6. CLUTCH SWITCH (MT)
Refer to 4-5 [C101] as for removal and installation of clutch
switch.
7. INHIBITOR SWITCH (AT)
Refer to 3-2 [W4A4] as for removal and installation of
inhibitor switch.
B6M0360A
8. CRUISE CONTROL MODULE
1) Follow the same preparatory procedures when remov-
ing door lock timer.
2) Remove nuts which secure cruise control module, and
remove cruise control module from bracket while pulling
right side lower end of instrument panel.
CAUTION:
Be careful not to damage instrument panel while pull-
ing its right side lower end.
3) Disconnect connector from cruise control module.
4) Installation is the reverse order of removal.
49
6-2SERVICE PROCEDURE
21. Cruise Control

C: DRIVING TESTS
Conduct road tests by selecting a smooth, flat road or use
free rollers as road test simulation.
1. MAIN SWITCH
1) Turn ignition switch ON.
2) Check that indicator light comes on when main switch
is pressed (ON).
3) Check that indicator light goes out when main switch is
pressed again (OFF).
4) Turn ignition switch OFF with main switch ON (which is
indicated by illumination.).
5) Turn ignition switch ON again to ensure that indicator
light remains OFF.
2. COMMAND SWITCH
1) Check that command switch is properly set in“SET/
COAST”,“RESUME/ACCEL”or“CANCEL”mode.
2) Also check that command switch returns to the original
position when released.
3. CONSTANT SPEED TEST
1) Turn main switch ON.
2) Drive vehicle at speed greater than 40 km/h (25 MPH).
3) Press command switch to set in“SET/COAST”mode.
4) Ensure that vehicle is maintained at the speed set when
command switch was pressed.
4. ACCELERATION TEST
1) Set vehicle speed at speed greater than 40 km/h (25
MPH).
2) Ensure that vehicle continues to accelerate while hold-
ing command switch in RESUME/ACCEL mode, and that
vehicle maintains that optional speed when command
switch is released.
5. DECELERATION TEST
1) Set vehicle speed at optional speed greater than 40
km/h (25 MPH).
2) Ensure that vehicle continues to decelerate while hold-
ing command switch in SET/COAST mode, and that it
maintains that optional speed when command switch is
released.
NOTE:
When vehicle speed reaches the lower speed limit of 30
km/h (19 MPH) during deceleration, cruise control will be
released.
50
6-2SERVICE PROCEDURE
21. Cruise Control