1995 JEEP YJ body procedures

BODY COMPONENTSÐXJ VEHICLES
CONTENTS
page page
DOORS................................ 30
EXTERIOR COMPONENTS.................. 3
GENERAL BODY SERVICE INFORMATION..... 1INTERIOR COMPONENTS................. 80
STATIONARY WINDOW GLASS............. 66
TRAILER HITCH......................... 77
GENERAL BODY SERVICE INFORMATION
RIGHT HAND DRIVE VEHICLES
The XJ Body Components procedures in this sec-
tion were developed on a left hand drive (LHD) vehi-
cle. Unless a component is unique to a right hand
drive vehicle, it will not be specifically covered in this
section, i.e. cargo barrier. In general, components on
left hand drive vehicles will be located on the oppo-
site side in right hand drive vehicles.
LABELS/DECALS/PLATESÐXJ
Most of the labels that are affixed to the vehicles
(Fig. 1 through 5) contain safety or maintenance in-
formation. If a body component or window glass are
replaced, a replacement label should be installed. In
most cases, label location on right hand drive (RHD)
vehicles will be on the opposite side of the vehicle.Refer to the Introduction of this manual for more
information involving labels and plates.
Fig. 1 XJ Underhood & Window Glass Labels/Decals
Fig. 2 XJ Exterior Labels/Decals
Fig. 3 XJ Interior Labels/Decals
JGENERAL INFORMATIONÐXJ VEHICLES 23 - 1

(6) If the pinchweld flanges require repair, remove
the windshield glass and straighten, align, or repair
the flange(s) as necessary.
(7) Position the windshield in the opening and in-
spect the windshield fit again. Mark the windshield
final position on the glass and body with a wax pen-
cil (or use masking tape). The marks (or masking
tape) will be used for installation alignment refer-
ence.
(8) If the replacement windshield does not have
blackout primer:
²Attach a 25-mm (1-in) wide masking tape band
around the interior side of glass 16 mm (5/8 in)
from edge of glass (Fig. 2).
²Do not attach tape along the bottom of the glass
and attach only to the inside of glass.
²Thoroughly mix and apply blackout primer to the
16 mm (5/8 in) surface area around the interior
side of the glass (Fig. 4).
²Allow the primer to dry for at least 10-12 minutes.
(9) Apply a small amount of adhesive to the bot-
tom support spacers and attach the support spacers
to the bottom of the windshield, 170 mm inboard
from the outer windshield edge (Fig. 6).
(10) Cut the urethane applicator nozzle (Fig. 7).
(11) Apply a continuous bead of urethane to the
surface area with blackout primer on the interior
side of glass. The bead should be 9-mm (3/8-in) wide
by 12.7-mm (1/2-in) deep for best results.CAUTION: Be prepared to install the windshield im-
mediately after applying the adhesive, as the adhe-
sive will begin to cure in less than 10 minutes.
(12) Align the windshield with the wax pencil in-
stallation alignment reference marks (or the tape
strips). Position the windshield on pinchweld flanges
and spacers.
(13) Force the windshield inward just enough to
wet-out and set the urethane. Use care to avoid ex-
cessive squeeze-out of adhesive.
(14) Water test the windshield with a water spray
after installation. Do not direct high pressure
streams of water directly at the urethane. If any
leaks are detected, apply urethane as necessary.
(15) If used, remove the masking tape from the in-
ner surface of glass.
(16) Install all components and clean the vehicle. If
necessary, refer to the installation procedures.
(17) Open the vehicle windows to prevent interior
pressure while the urethane adhesive is curing.If
not vented, pressure in the interior of vehicle
will interfere with glass bonding.
(18) Install the rearview mirror on the bracket.
REAR DOOR STATIONARY WINDOW GLASS
REMOVAL
(1) Lower the window glass.
(2) Pry the window beltline molding away from the
clips and remove the molding from the door.
(3) Remove the window weatherstrip seals from
the door.
23 - 72 STATIONARY WINDOW GLASSÐXJJ1995 Jeep Cherokee/Wrangler
Publication No. 81-370-5146
TSB 26-05-95 July, 1995

WINDSHIELD FRAME WEATHERSTRIP SEALÐYJ
REMOVAL
The windshield frame weatherstrip seal can be re-
moved and installed with the frame tilted forward to
the full horizontal position (Fig. 4).
(1) Disconnect the top from the windshield frame.
If necessary, refer to the windshield frame removal
procedure.
(2) Remove the holddown bracket retaining screws
from the cowl.
(3) Tilt the windshield frame forward to the full
horizontal position (Fig. 4).
(4) Remove the retaining screws and the weather-
strip seal from the windshield frame (Fig. 4).
INSTALLATION
(1) Position the weatherstrip seal on the windshield
frame. Ensure that the frame outer panel flange is
properly seated in the seal groove.
(2) Install the seal retaining screws in the wind-
shield frame (Fig. 4).
(3) Tilt the windshield frame rearward to the full
vertical position.
(4) Install the holddown bracket retaining screws
in the cowl.
(5) Connect the top to the windshield frame. If
necessary, refer to the windshield frame installation
procedure.
WINDSHIELD GLASSÐYJ
The one-piece windshield glass (Fig. 5) is comprised
of two laminated sheets of glass. The glass is bonded
to the windshield frame with urethane adhesive (Fig.
5). This method of windshield glass installation com-
plies with the applicable Federal Motor Vehicle Safety
Standards (FMVSS).
REMOVAL/INSTALLATION METHODS
For windshield glass removal use a razor knife or
an electric hot knife to cut through the urethane. This
removal method applies in all instances.
Depending on the circumstances, either one of two
windshield glass installation methods can be used.
The short method is used when the windshield
glass is removed intact and the windshield frame
pinchweld flanges do not require repair.
The extended method must be used when a wind-
shield frame and/or a pinchweld flange is damaged.
The extended method must also be used when the
urethane no longer adheres to either the windshield
glass or the frame pinchweld flanges.
Remove windshield glass according to the procedure
described below. Next, determine the condition of the
adhesive bond and the windshield frame flanges, and
then select the installation method required.
When the windshield glass short installation
method is used, an even, uniform bead of ure-
thane adhesive must remain on the frame
pinchweld flanges. This adhesive bead is
needed as a base for the replacement glass.
If the extended installation method is used,
the original windshield interior trim molding
must be removed and discarded. The adhesive
cannot be removed from the original molding.
REMOVAL
(1) Cover body surface areas with protective cover-
ing to avoid paint damage and extra clean-up time.
(2) Remove the windshield wiper arms, the reveal
molding (Fig. 5) and the rearview mirror. If necessary,
refer to the applicable removal procedures.
(3) Make a preliminary cut around theperimeter
Fig. 4 Windshield Frame Weatherstrip Seal
Fig. 5 Windshield Components
23 - 146 STATIONARY GLASSÐYJJ

(5) Remove expansion valve from the evaporator.
INSTALLATION
Add 30 ml (1 fluid oz.) of refrigerant oil to the A/C
system if the evaporator is replaced.
(1) Install expansion valve on evaporator.
(2) Position evaporator in the housing. Install and
tighten the evaporator retaining screws.
(3) Install cycling clutch switch into evaporator. In-
stall the top of the evaporator housing.
(4) Install the evaporator/blower housing.
(5) Evacuate and charge A/C system as outlined in
this section.
EXPANSION VALVE
REVIEW ALL WARNINGS AND CAUTIONS IN
THIS GROUP BEFORE PERFORMING THIS
OPERATION.
REMOVAL
(1) Recover refrigerant from A/C system.
(2) Remove the coolant bottle and bracket.
(3) Disconnect A/C hoses from the expansion valve
(Fig. 26).
(4) Disconnect expansion valve from the evaporator
core inlet and outlet tubes. Remove the expansion
valve.
INSTALLATION
(1) Install the expansion valve. Connect the expan-
sion valve to the evaporator core inlet and outlet
tubes.
(2) Connect A/C hoses to the expansion valve.
(3) Install the coolant bottle and bracket.(4) Evacuate and charge A/C system as outlined in
this section.
(5) Preform the leak test.
BLOWER MOTOR RESISTORS REPLACEMENT
(1) Remove vacuum motor cover retaining screw
and lower the cover.
(2) Remove blower motor resistor connector, re-
move the resistor retaining screws, and remove resis-
tor.
To install the blower motor resistor reverse the re-
moval procedures.
FIN SENSING CYCLING CLUTCH SWITCH
REMOVAL
(1) Disconnect negative cable from battery.
(2) If equipped with center console remove the con-
sole. Refer to Group 23 body for proper procedure.
(3) Remove lower instrument panel.
(4) Pull the rosebud terminal out of the housing
(Fig. 27).
(5) Disconnect the electrical connection.
(6) Remove the wires from the retaining clip.
(7) Carefully remove the thermostat cycling clutch
switch from the evaporator (Fig. 27).
INSTALLATION
(1) Carefully install cycling switch.
(2) Connect the electrical connection.
(3) Snap the terminal into the hole in the housing.
(4) Install wiring connections.
(5) Install lower instrument panel.
(6) Install console if equipped.
(7) Install negative battery cable.
Fig. 26 Expansion Valve
Fig. 27 Fin Sensing Cycling Clutch Switch
JHEATING AND AIR CONDITIONING 24 - 31

- XJ, ANTENNA REMOVE/INSTALL........8F-8
- XJ, GENERAL INFORMATION...........8K-1
- XJ, MULTI-FUNCTION SWITCH..........8J-4
- XJ, MULTI-FUNCTION SWITCH
REMOVE/INSTALL.....................8J-5
- XJ, RADIO REMOVE/INSTALL...........8F-6
- XJ, SOUND BAR REMOVE/INSTALL......8F-8
- XJ, SPEAKERS REMOVE/INSTALL........8F-6
- XJ, TURN SIGNAL/HAZARD WARNING
SYSTEM.............................8J-3
- YJ, ANTENNA REMOVE/INSTALL.......8F-10
- YJ, BUZZER MODULE SCHEMATIC......8U-4
- YJ, GENERAL INFORMATION..........8K-10
- YJ, HAZARD WARNING SYSTEM........8J-4
- YJ, RADIO REMOVE/INSTALL...........8F-9
- YJ, SERVICE PROCEDURES...........8K-17
- YJ, SOUND BAR REMOVE/INSTALL.....8F-10
- YJ, SPEAKERS REMOVE/INSTALL........8F-9
- YJ, TURN SIGNAL SYSTEM............8J-3
- YJ, TURN SIGNAL/HAZARD WARNING
SWITCH REMOVE/INSTALL..............8J-5
30RH/32RH AUTOMATIC TRANSMISSION . . 21-67
30RH/32RH GENERAL SPECIFICATIONS . . 21-335
30RH/32RH IN-VEHICLE SERVICE........21-99
30RH/32RH PRESSURE TEST
SPECIFICATIONS....................21-336
30RH/32RH TORQUE SPECIFICATIONS . . . 21-336
30RH/32RH TRANSMISSION DIAGNOSIS . . 21-70
30RH/32RH TRANSMISSION OVERHAUL . 21-119
30RH/32RH TRANSMISSION REMOVAL
AND INSTALLATION..................21-115
4-CYLINDER ENGINE, ENGINE FIRING
ORDERÐ2.5L.......................8D-32
60-WAY CONNECTOR, POWERTRAIN
CONTROL MODULE (PCM).............14-40
6-CYLINDER ENGINE, AUXILIARY
ELECTRIC COOLING FANÐXJ MODELS
WITH 4.0L...........................7-35
6-CYLINDER ENGINE, ENGINE FIRING
ORDERÐ4.0L.......................8D-32
ABS BRAKE DIAGNOSIS.................5-3
ABS COMPONENT SERVICEABILITY.......5-37
ABS DIAGNOSTIC CONNECTOR.......5-35,5-3
ABS OPERATION AND SERVICE..........5-33
ABS POWER RELAY; ANTI-LOCK BRAKES
(XJ).............................8W-32-1
ABS POWER RELAY; ANTI-LOCK BRAKES
(XJ-RHD).........................8W-32-1
ABS POWER RELAY; ANTI-LOCK BRAKES
(YJ).............................8W-32-1
ABS PUMP MOTOR RELAY; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
ABS PUMP MOTOR RELAY; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-1
ABS PUMP MOTOR RELAY; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
ABS SYSTEM POWER-UP AND
INITIALIZATION.......................5-35
ABS WARNING LAMP; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
ABS WARNING LAMP; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
ABS WARNING LAMP; ANTI-LOCK
BRAKES (YJ)
......................8W-32-2
ABS WARNING LAMP; INSTRUMENT
CLUSTER (XJ)
.....................8W-40-2
ABS WARNING LAMP; INSTRUMENT
CLUSTER (XJ-RHD)
................8W-40-2
ABS WARNING LAMP; INSTRUMENT
CLUSTER (YJ)
.....................8W-40-2
ABS WARNING LIGHT DISPLAY
...........5-3
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; FUEL SYSTEM
.............14-63
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; FUEL/IGNITION (YJ)
......8W-30-4
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; IGNITION SYSTEMS
....8D-23,8D-5
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; FUEL SYSTEM
........14-47
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; IGNITION SYSTEMS
....8D-11
ABSOLUTE PRESSURE (MAP)
SENSORÐPCM INPUT, MANIFOLD
.......14-23
ABSOLUTE PRESSURE SENSOR,
MANIFOLD; FUEL/IGNITION (XJ)
......8W-30-4
ABSOLUTE PRESSURE SENSOR,
MANIFOLD; FUEL/IGNITION (XJ-RHD)
. . 8W-30-4ABSORBER, SHOCK; FRONT
SUSPENSION AND AXLE............2-13,2-16
ABSORBER, SHOCK; REAR SUSPENSION
AND AXLES........................3-4,3-7
A/C BLOWER MOTOR.................24-35
A/C COMPONENTS....................24-4
A/C COMPRESSOR; AIR CONDITIONING/
HEATER (YJ)......................8W-42-2
A/C COMPRESSOR CLUTCH............24-15
A/C COMPRESSOR CLUTCH RELAY . 24-15,24-16
A/C CONDENSER.....................24-34
A/C CONTROL REPLACEMENT, HEATER . . . 24-23
A/C OPERATION, HEATER...............24-1
A/C RECIRCULATING DOOR VACUUM
MOTOR REPLACEMENT...............24-27
ACCELERATION SWITCH; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
ACCELERATION SWITCH; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-1
ACCELERATION SWITCH; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
ACCELERATION SWITCH; BRAKES........5-35
ACCELERATION SWITCH INSTALLATION....5-39
ACCELERATION SWITCH OPERATION......5-37
ACCELERATION SWITCH REMOVAL.......5-39
ACCELERATOR PEDAL.................14-17
ACCELERATOR PEDAL AND THROTTLE
CABLE........................14-17,14-58
ACCESSORY DRIVE BELT...............0-21
ACCESSORY DRIVE BELTS, ENGINE.......7-38
ACCESSORY LAMP AND HEATER
CONTROL PANEL LAMP; INTERIOR
LIGHTING (YJ)....................8W-44-1
ACCUMULATOR PISTONS AND SPRINGS . 21-189
A/C-HEATER BLOWER MOTOR; AIR
CONDITIONING/HEATER (YJ).........8W-42-2
A/C-HEATER SYSTEM; AIR
CONDITIONING/HEATER (XJ).........8W-42-1
A/C-HEATER SYSTEM; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-1
ADD-A-TRUNKÐYJ..................23-157
ADJUSTER/MOTORS, POWER SEAT . . . 8R-1,8R-2
ADJUSTER/MOTORS REMOVE/INSTALL,
POWER SEAT........................8R-3
ADJUSTMENT, BRAKELIGHT SWITCH......5-32
ADJUSTMENT, COMPASS VARIATION......8C-5
ADJUSTMENT, DIFFERENTIAL SHIM
PACK MEASUREMENT..................2-43
ADJUSTMENT, DRUM BRAKE............5-57
ADJUSTMENT, FRONT BAND...........21-102
ADJUSTMENT, GEARSHIFT CABLE/
LINKAGE...........................21-71
ADJUSTMENT, PARK INTERLOCK CABLE . 21-195
ADJUSTMENT PROCEDURES,
TRANSMISSION ASSEMBLY...........21-155
ADJUSTMENT, REAR WHEEL SENSOR
INSTALLATION........................5-38
ADJUSTMENT, SHIFT CABLE...........21-195
ADJUSTMENT, SHIFT LINKAGE . . . 21-286,21-309
ADJUSTMENT, TRANSMISSION
THROTTLE CABLE...................21-194
ADJUSTMENT, TRANSMISSION
THROTTLE VALVE CABLE..............21-71
ADJUSTMENT, VALVE BODY ASSEMBLY . . 21-153
ADJUSTMENT (XJ), PARK INTERLOCK
CABLE............................21-101
ADJUSTMENT (XJ), SHIFT CABLE.......21-100
ADJUSTMENT (XJ/YJ), PARKING BRAKE
CABLE TENSIONER....................5-69
ADJUSTMENT (XJ/YJ), THROTTLE VALVE
CABLE............................21-101
ADJUSTMENT (YJ), SHIFT LINKAGE.....21-100
ADJUSTMENTÐMAJOR, DOOR
ALIGNMENT.........................23-41
ADJUSTMENTÐMINOR, DOOR
ALIGNMENT.........................23-37
ADJUSTMENTÐXJ, DOOR LATCH........23-48
ADJUSTMENTÐXJ, HOOD.............23-10
ADJUSTMENTÐXJ, LIFTGATE...........23-63
ADJUSTMENTÐYJ, TAILGATE..........23-121
ADJUSTMENTS, ALIGNMENT
MEASUREMENTS
......................2-8
ADJUSTMENTS, STEERING GEAR
........19-24
AFTERMARKET PAINT AND TRIM
REPAIR PRODUCTSÐXJ
..............23-159
AFTERMARKET PAINT AND TRIM
REPAIR PRODUCTSÐYJ
..............23-160
AIR CLEANER
.......................14-29AIR CLEANER ELEMENT; EMISSION
CONTROL SYSTEMS...................25-7
AIR CLEANER ELEMENT; FUEL SYSTEM . . . 14-59
AIR CLEANER ELEMENT; LUBRICATION
AND MAINTENANCE...................0-18
AIR CLEANER HOUSING...............14-58
AIR CONDITIONING...................24-37
AIR CONDITIONING (A/C) CLUTCH
RELAY.............................14-58
AIR CONDITIONING (A/C) CLUTCH
RELAYÐPCM OUTPUT................14-26
AIR CONDITIONING (A/C) CONTROLSÐ
PCM INPUT.........................14-21
AIR CONDITIONING CONTROLSÐXJ
VEHICLES..........................24-15
AIR CONDITIONING CONTROLSÐYJ
VEHICLES..........................24-16
AIR CONDITIONING, HEATER; AIR
CONDITIONING/HEATER (YJ).........8W-42-2
AIR CONDITIONING OPERATION; AIR
CONDITIONING/HEATER (XJ).........8W-42-2
AIR CONDITIONING OPERATION; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-2
AIR CONDITIONING PERFORMANCE
TESTS.............................24-12
AIR CONDITIONING SCHEMATICÐXJ......24-5
AIR CONDITIONING TEST PROCEDURES,
HEATING...........................24-15
AIR CONTROL (IAC) MOTOR, IDLE; FUEL
SYSTEM............................14-62
AIR CONTROL (IAC) MOTOR, IDLE;
FUEL/IGNITION (XJ)................8W-30-2
AIR CONTROL (IAC) MOTOR, IDLE;
FUEL/IGNITION (YJ)................8W-30-2
AIR CONTROL (IAC) MOTOR, IDLE;
FUEL/IGNITION (XJ-RHD)............8W-30-2
AIR CONTROL (IAC) MOTORÐPCM
OUTPUT, IDLE.......................14-27
AIR CONTROL MOTOR TEST, IDLE.......14-49
AIR DEFLECTORÐXJ, COWL
WEATHERSTRIP SEAL/CROSSMEMBER . . . 23-11
AIR DOOR VACUUM MOTOR, FRESH.....24-34
AIR EXHAUST GRILLEÐXJ.............23-25
AIR GAP, SPEED SENSOR...............5-37
AIR INTAKE DUCT, FRESH..............24-34
AIR PRESSURE TEST.................21-74
AIR TEMPERATURE SENSOR, INTAKE;
FUEL/IGNITION (XJ)................8W-30-4
AIR TEMPERATURE SENSOR, INTAKE;
FUEL/IGNITION (YJ)................8W-30-4
AIR TEMPERATURE SENSOR, INTAKE;
FUEL/IGNITION (XJ-RHD)............8W-30-4
AIR TEMPERATURE SENSOR, INTAKE
MANIFOLD; FUEL SYSTEM.............14-60
AIR TEMPERATURE SENSOR, INTAKE
MANIFOLD; IGNITION SYSTEMS....8D-23,8D-5
AIR TEMPERATURE, SENSOR
RESISTANCE (OHMS)ÐCOOLANT
TEMPERATURE SENSOR/MANIFOLD......14-46
AIR TEMPERATURE SENSOR TEST,
INTAKE MANIFOLD; FUEL SYSTEM.......14-46
AIR TEMPERATURE SENSOR TEST,
INTAKE MANIFOLD; IGNITION
SYSTEMS..........................8D-11
AIR TEMPERATURE SENSORÐPCM
INPUT, INTAKE MANIFOLD.............14-22
AIRBAG MODULE.....................8M-1
AIRBAG MODULE HANDLING............8M-2
AIRBAG MODULE REMOVE/INSTALL......8M-3
AIRBAG MODULE REMOVEÐINSTALL....19-49
AIRBAG SYSTEM; RESTRAINT SYSTEMS . . 8M-1
AIRBAG SYSTEM; STEERING...........19-47
AIRBAG SYSTEM SERVICE (DEPLOYED) . . . 8M-2
AIR-CONDITIONER COMPRESSOR........0-21
ALIGNMENT ADJUSTMENTÐMAJOR,
DOOR.............................23-41
ALIGNMENT ADJUSTMENTÐMINOR,
DOOR.............................23-37
ALIGNMENT, FRONT WHEEL..............2-5
ALIGNMENTÐXJ, HEADLAMP...........8L-6
ALIGNMENTÐYJ, HEADLAMP
..........8L-22
ALIGNMENTÐYJ, HOOD
..............23-107
ANCHOR AND BUMPERÐXJ, LIFTGATE
LICENSE PLATE SCREW
...............23-65
ANGLE, GROUND CLEARANCE AND
RAMP
..............................0-11
ANGLE MEASUREMENT, UNIVERSAL
JOINT
..............................16-4
JINDEX 1
Description Group-Page Description Group-Page Description Group-Page

CLUSTER GROUND; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-2
CLUSTER ILLUMINATION LAMPS . . 8E-16,8E-26,
8E-34,8E-4
CLUSTER, INSTRUMENT; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
CLUSTER, INSTRUMENT; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-1
CLUSTER, INSTRUMENT; INSTRUMENT
CLUSTER (YJ).....................8W-40-1
CLUSTER (LHD), HIGH-LINE GAUGE.......8E-9
CLUSTER (LHD), TELL-TALE............8E-10
CLUSTER, LOW-LINE GAUGE............8E-8
CLUSTER, MAIN.....................8E-30
CLUSTERS, INSTRUMENT..........8E-24,8E-1
CLUTCH, A/C COMPRESSOR............24-15
CLUTCH AND BRAKE PACK
REQUIREMENTS, AW-4...............21-341
CLUTCH AND BRAKE PEDAL BUSHINGS . . . 0-22
CLUTCH ASSEMBLY, COMPRESSOR......24-20
CLUTCH COMPONENT LUBRICATION......6-10
CLUTCH COMPONENTS..................6-1
CLUTCH, COMPRESSOR...............24-16
CLUTCH CONTAMINATION...............6-3
CLUTCH COVER AND DISC
INSTALLATION........................6-10
CLUTCH COVER AND DISC REMOVAL.....6-10
CLUTCH COVER AND DISC RUNOUT.......6-3
CLUTCH DIAGNOSIS.....................6-3
CLUTCH DISC AND PLATE THICKNESS,
AW-4 .............................21-338
CLUTCH FLUID LEVEL..................6-14
CLUTCH HOUSING MISALIGNMENT........6-4
CLUTCH HOUSING REPLACEMENT........6-13
CLUTCH HYDRAULIC LINKAGE
INSTALLATION........................6-14
CLUTCH HYDRAULIC LINKAGE REMOVAL . . 6-13
CLUTCH INSPECTION, TORQUE
CONVERTER STATOR................21-199
CLUTCH LINKAGE FLUID.................6-1
CLUTCH MASTER CYLINDER............0-22
CLUTCH MISALIGNMENT................6-3
CLUTCH OPERATION....................6-2
CLUTCH OVERHAUL, DIRECT..........21-228
CLUTCH OVERHAUL, OVERDRIVE
PLANETARY GEAR...................21-218
CLUTCH OVERHAUL, SUN GEAR AND
NO. 1 ONE-WAY....................21-238
CLUTCH PEDAL INSTALLATION..........6-15
CLUTCH PEDAL REMOVAL..............6-15
CLUTCH RELAY, A/C COMPRESSOR . 24-15,24-16
CLUTCH RELAY, AIR CONDITIONING
(A/C)..............................14-58
CLUTCH RELAY TEST, TORQUE
CONVERTER........................14-48
CLUTCH RELAY, TORQUE CONVERTER....14-65
CLUTCH RELAYÐPCM OUTPUT, AIR
CONDITIONING (A/C)..................14-26
CLUTCH RELAYÐPCM OUTPUT, TORQUE
CONVERTER........................14-29
CLUTCH SAFETY PRECAUTIONS..........6-10
CLUTCH SERVICE
.....................6-10
CLUTCH SWITCH, FIN SENSING
CYCLING
......................24-15,24-31
CLUTCH (TCC) SOLENOID AND RELAY,
TORQUE CONVERTER; FUEL/IGNITION
(XJ)
.............................8W-30-4
CLUTCH (TCC) SOLENOID AND RELAY,
TORQUE CONVERTER; TRANSMISSION
CONTROLS (YJ)
...................8W-31-1
CLUTCH (TCC) SOLENOID AND
RELAYÐ2.5L ENGINE ONLY, TORQUE
CONVERTER; TRANSMISSION
CONTROLS (XJ)
...................8W-31-1
CLUTCHÐLOW-REVERSE DRUMÐREAR
SUPPORT OVERHAUL, OVERRUNNING
. . . 21-125
CODE DECODING, VEHICLE
...........Intro.-5
CODE DESIGNATIONS, VEHICLE
........Intro.-1
CODE (DTC), DIAGNOSTIC TROUBLE
.....14-54
CODE, GENERATOR DIAGNOSTIC
TROUBLE
...........................8A-22
CODE IDENTIFICATION, WIRE; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)
...............................8W-1
CODE PLATE, VEHICLE
...............Intro.-4
CODE, SPEED CONTROL DIAGNOSTIC
TROUBLE
...........................8H-5CODES AND DIMENSIONS,
DESIGNATIONS, LABELS/PLATES.......Intro.-1
COIL, EVAPORATOR..................24-30
COIL, IGNITION; FUEL SYSTEM.........14-62
COIL, IGNITION; FUEL/IGNITION (XJ) . . . 8W-30-2
COIL, IGNITION; FUEL/IGNITION (YJ) . . . 8W-30-2
COIL, IGNITION; IGNITION SYSTEMS....8D-22,
8D-4,8D-9
COIL, IGNITION; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
COIL RESISTANCE, IGNITION............8D-9
COIL SPRING........................2-14
COILÐPCM OUTPUT, IGNITION.........14-28
COLD CRANKING SPECIFICATIONS, 2.5L
STARTING SYSTEM...................8A-23
COLD CRANKING SPECIFICATIONS, 4.0L
STARTING SYSTEM...................8A-23
COLUMN ASSEMBLY REPLACEMENT.....19-52
COLUMN COMPONENT SERVICE........19-54
COLUMN GENERAL SERVICEÐXJ,
STEERING..........................19-47
COLUMN, NON-TILT STEERING..........19-60
COLUMN REPLACEMENT..............19-58
COLUMN, TILT STEERING..............19-66
COLUMNÐXJ, STEERING..............19-78
COLUMNÐYJ, STEERING.........19-58,19-78
COMBINATION BUZZER; INTERIOR
LIGHTING (YJ)....................8W-44-1
COMBINATION FLASHER; TURN SIGNALS
(XJ).............................8W-52-1
COMBINATION VALVE..................5-34
COMBINATION VALVE INSTALLATION
(WITH ABS), MASTER CYLINDER.........5-20
COMBINATION VALVE REMOVAL (WITH
ABS), MASTER CYLINDER..............5-17
COMBINATION VALVE REPLACEMENT
(NON-ABS)..........................5-16
COMBUSTION PRESSURE LEAKAGE
TEST, CYLINDER.......................9-6
COMBUSTION PRESSURE LEAKAGE
TEST DIAGNOSIS, CYLINDER.............9-7
COMFORT SWITCH, TRANSMISSION;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
COMPASS...........................8C-1
COMPASS/DISPLAY SELF-DIAGNOSTIC
TEST...............................8C-2
COMPASS/THERMOMETER DIAGNOSIS....8C-4
COMPENSATION, CALIPER OPERATION
AND WEAR..........................5-45
COMPONENTSÐYJ, EVAPORATIVE
HOUSING............................24-6
COMPONENTSÐYJ, INSTRUMENT
PANEL............................23-152
COMPONENTSÐYJ VEHICLES, BODY....23-102
COMPRESSION PRESSURE TEST,
CYLINDER............................9-5
COMPRESSOR.......................24-19
COMPRESSOR, A/C; AIR CONDITIONING/
HEATER (YJ)......................8W-42-2
COMPRESSOR, AIR-CONDITIONER........0-21
COMPRESSOR CLUTCH...............24-16
COMPRESSOR CLUTCH, A/C............24-15
COMPRESSOR CLUTCH ASSEMBLY......24-20
COMPRESSOR CLUTCH RELAY, A/C . 24-15,24-16
COMPRESSOR SERVICE...............24-19
CONDENSER, A/C
....................24-34
CONDENSER FILTER DRIERÐ2.5L
ENGINES
...........................24-27
CONDENSERÐ4.0L ENGINES
...........24-28
CONDITION, CHECKING FLUID LEVEL
....21-182
CONDITIONING (A/C) CLUTCH RELAY,
AIR
...............................14-58
CONDITIONING (A/C) CLUTCH
RELAYÐPCM OUTPUT, AIR
............14-26
CONDITIONING (A/C) CONTROLSÐPCM
INPUT, AIR
.........................14-21
CONDITIONING, AIR
..................24-37
CONDITIONING CONTROLSÐXJ
VEHICLES, AIR
......................24-15
CONDITIONING CONTROLSÐYJ
VEHICLES, AIR
......................24-16
CONDITIONING, HEATER AND AIR; AIR
CONDITIONING/HEATER (YJ)
.........8W-42-2
CONDITIONING OPERATION, AIR; AIR
CONDITIONING/HEATER (XJ)
.........8W-42-2
CONDITIONING OPERATION, AIR; AIR
CONDITIONING/HEATER (XJ-RHD)
.....8W-42-2CONDITIONING PERFORMANCE TESTS,
AIR ...............................24-12
CONDITIONING SCHEMATICÐXJ, AIR.....24-5
CONDITIONING TEST PROCEDURES,
HEATING AND AIR....................24-15
CONDITIONS, NORMAL OPERATING........5-3
CONNECTING ROD BEARING FITTING
CHART..........................9-41,9-83
CONNECTING RODS, PISTONS.......9-39,9-81
CONNECTIONS, INTERMITTENT AND
POOR; WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)...................8W-4
CONNECTIONS, RADIO ILLUMINATION
RELAY..............................8F-4
CONNECTIONS, STARTER RELAY........8A-15
CONNECTOR, ABS DIAGNOSTIC.......5-35,5-3
CONNECTOR AND TERMINAL
REPLACEMENT; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-7
CONNECTOR, DATA LINK; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
CONNECTOR, DATA LINK; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
CONNECTOR, DATA LINK; ANTI-LOCK
BRAKES (YJ)......................8W-32-2
CONNECTOR, DATA LINK; FUEL/IGNITION
(XJ).............................8W-30-5
CONNECTOR, DATA LINK; FUEL/IGNITION
(YJ).............................8W-30-5
CONNECTOR, DATA LINK;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
CONNECTOR, DATA LINK; FUEL/IGNITION
(XJ-RHD)..........................8W-30-4
CONNECTOR LOCATIONS; CONNECTOR
LOCATIONS (XJ)...................8W-90-1
CONNECTOR LOCATIONS; CONNECTOR
LOCATIONS (XJ-RHD)...............8W-90-1
CONNECTOR LOCATIONS; CONNECTOR
LOCATIONS (YJ)...................8W-90-1
CONNECTOR LOCATIONS; CONNECTOR
PIN OUTS (XJ)....................8W-80-1
CONNECTOR LOCATIONS; CONNECTOR
PIN OUTS (XJ-RHD)................8W-80-1
CONNECTOR LOCATIONS; CONNECTOR
PIN OUTS (YJ)....................8W-80-1
CONNECTOR LOCATIONS; WIRING
DIAGRAMS (XJ)......................8W-1
CONNECTOR LOCATIONS; WIRING
DIAGRAMS (XJ-RHD)..................8W-1
CONNECTOR LOCATIONS; WIRING
DIAGRAMS (YJ)......................8W-1
CONNECTOR, POWERTRAIN CONTROL
MODULE (PCM) 60-WAY...............14-40
CONNECTOR REPLACEMENT; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-6
CONNECTORÐPCM INPUT, DATA LINK . . . 14-22
CONNECTORÐPCM OUTPUT, DATA LINK . . 14-27
CONNECTORS; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-2
CONNECTORS (RHD), CLUSTER.........8E-11
CONNECTORS, TERMINAL/CONNECTOR
REPAIRÐMOLEX; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-6
CONSOLE, OVERHEAD; OVERHEAD
CONSOLE (XJ)....................8W-49-1
CONSOLE, OVERHEAD; OVERHEAD
CONSOLE (XJ-RHD)................8W-49-1
CONSOLE REMOVE/INSTALL, OVERHEAD . . . 8C-6
CONSOLE SHIFT, DISASSEMBLYÐ
COLUMN OR........................19-60
CONSOLEÐXJ, FULL FLOOR...........23-95
CONSOLEÐXJ, MINI-FLOOR............23-94
CONSOLEÐXJ, OVERHEAD; BODY
COMPONENTSÐXJ VEHICLES..........23-93
CONSOLEÐXJ, OVERHEAD; LAMPS......8L-17
CONSOLESÐYJ, FLOOR..............23-155
CONTACT PATTERN ANALYSIS,
BACKLASH; FRONT SUSPENSION AND
AXLE...............................2-45
CONTACT PATTERN ANALYSIS,
BACKLASH; REAR SUSPENSION AND
AXLES
..............................3-27
CONTACT/CLOCKSPRING, HORN
.........8G-4
CONTAMINATED BRAKELINING
............5-7
CONTAMINATION, BRAKE FLUID
.......5-10,5-7
CONTAMINATION, CLUTCH
...............6-3
JINDEX 5
Description Group-Page Description Group-Page Description Group-Page

MASTER CYLINDER, CLUTCH............0-22
MASTER CYLINDER INSTALLATION
(NON-ABS)..........................5-16
MASTER CYLINDER OVERHAUL
(4-CYLINDER MODELS)................5-16
MASTER CYLINDER REMOVAL
(NON-ABS)..........................5-15
MASTER CYLINDERÐCOMBINATION
VALVE ..............................5-15
MASTER CYLINDER/POWER BOOSTER
TEST................................5-8
MASTER CYLINDER/POWER BRAKE
BOOSTER............................5-34
MATCH MOUNTING....................22-7
MATERIAL, BRAKELINING................5-1
MATSÐXJ, CARPETS AND FLOOR.......23-99
MEASUREMENT AND ADJUSTMENT,
DIFFERENTIAL SHIM PACK..............2-43
MEASUREMENT AND ASSEMBLY, PINION . . 3-22
MEASUREMENT AND INSTALLATION,
DIFFERENTIAL........................3-25
MEASUREMENT AND TORQUE
SPECIFICATIONS...................Intro.-11
MEASUREMENT, DIFFERENTIAL AND
PINION.............................2-40
MEASUREMENT, UNIVERSAL JOINT
ANGLE..............................16-4
MEASUREMENTS AND ADJUSTMENTS,
ALIGNMENT...........................2-8
MEASURING WITH PLASTIGAGE..........9-3
MECHANISM, ARMING/DISARMING;
RESTRAINT SYSTEMS..................8M-2
MECHANISM, ARMING/DISARMING;
STEERING..........................19-48
MECHANISM, AUTOMATIC
TRANSMISSION SHIFTER/IGNITION
INTERLOCK.........................19-55
MECHANISM, SHIFT.................21-307
MEMORY, RADIO; RADIO (XJ)........8W-47-1
MEMORY, RADIO; RADIO (XJ-RHD)....8W-47-1
MEMORY, RADIO; RADIO (YJ)........8W-47-1
METAL DOOR MIRROR (EXTERNAL)Ð
YJ, HALF..........................23-121
METHODS AND PARTS USAGE,
INSTALLATION.........................6-4
METRIC AND ENGLISH/SAE
CONVERSION.....................Intro.-11
METRIC CONVERSION..............Intro.-16
METRIC, THREAD NOTATIONÐSAE....Intro.-13
(MFI)ÐCOMPONENT DESCRIPTION/
SYSTEM OPERATION, MULTI-PORT
FUEL INJECTION.....................14-19
(MFI)ÐCOMPONENT REMOVAL/
INSTALLATION, MULTI-PORT FUEL
INJECTION..........................14-58
(MFI)ÐGENERAL DIAGNOSIS,
MULTI-PORT FUEL INJECTION..........14-35
MINI-CONSOLE WITH FLOOR SHIFTÐXJ . . 23-94
MINI-FLOOR CONSOLEÐXJ............23-94
MIRROR (EXTERNAL)ÐYJ, HALF METAL
DOOR............................23-121
MIRROR LAMPS, VISOR VANITY;
INTERIOR LIGHTING (XJ)............8W-44-2
MIRROR LAMPS, VISOR VANITY;
INTERIOR LIGHTING (XJ-RHD)........8W-44-1
MIRROR, POWER.....................8T-1
MIRROR REMOVE/INSTALL, POWER
......8T-4
MIRROR RETAINING BRACKETÐYJ,
REARVIEW
.........................23-144
MIRROR SUPPORT BRACKET
REPLACEMENTÐXJ, INTERIOR
REARVIEW
..........................23-68
MIRROR SWITCH CONTINUITY (LEFT
POSITION), POWER
....................8T-3
MIRROR SWITCH CONTINUITY (RIGHT
POSITION), POWER
....................8T-3
MIRROR SWITCH, POWER
..........8T-1,8T-2
MIRROR SWITCH REMOVE/INSTALL,
POWER
.............................8T-4
MIRROR SYSTEM, POWER
..............8T-1
MIRROR TROUBLE DIAGNOSISÐXJ,
LIGHTED VANITY
.....................8L-16
MIRRORÐXJ, INTERIOR REARVIEW
.....23-66
MIRRORÐXJ, LIGHTED VANITY
.........8L-16
MIRRORÐYJ, REARVIEW
.............23-144
MIRRORS, POWER; POWER MIRRORS
(XJ)
.............................8W-62-1MIRRORS, POWER; POWER MIRRORS
(XJ-RHD).........................8W-62-1
MIRRORSÐXJ, EXTERNAL.............23-27
MISALIGNMENT, CLUTCH................6-3
MISALIGNMENT, CLUTCH HOUSING........6-4
MISS, INJECTOR DIAGNOSISÐVEHICLE
RUNS ROUGH AND/OR HAS A..........14-52
MODE, ABS OPERATION IN ANTILOCK
BRAKING............................5-36
MODE, ABS OPERATION IN NORMAL
BRAKING............................5-35
MODEL 30 AXLE......................2-49
MODEL 30 AXLE AND TUBE AXLE (2WD) . . 2-22
MODEL 30 FRONT AXLE................2-49
MODEL 35 AXLE..................3-13,3-51
MODELS, BELT TENSIONÐEXCEPT
RIGHT HAND DRIVE (RHD)..............7-45
MODELS, IGNITION SWITCHÐXJ........8D-26
MODELS, IGNITION SWITCHÐYJ........8D-29
MODELS WITH 4.0L 6-CYLINDER
ENGINE, AUXILIARY ELECTRIC
COOLING FANÐXJ....................7-35
MODELS WITH RIGHT HAND DRIVE,
AUTOMATIC BELT TENSIONERÐXJ.......7-42
MODELS WITH RIGHT HAND DRIVE,
BELT SERVICEÐXJ....................7-42
MODES OF OPERATION, OPEN
LOOP/CLOSED LOOP..................14-30
MODULE, AIRBAG....................8M-1
MODULE, BUZZER................8U-1,8U-2
MODULE, CHIME/BUZZER; INTERIOR
LIGHTING (XJ)....................8W-44-2
MODULE, CHIME/BUZZER; INTERIOR
LIGHTING (XJ-RHD)................8W-44-2
MODULE, DAYTIME RUNNING LAMP
(DRL); FRONT LIGHTING (XJ)........8W-50-2
MODULE, DIMMING; FRONT LIGHTING
(XJ-RHD).........................8W-50-1
MODULE, FUEL PUMP; FUEL SYSTEM....14-61,
14-3
MODULE, FUEL PUMP; FUEL/IGNITION
(XJ).............................8W-30-2
MODULE, FUEL PUMP; FUEL/IGNITION
(YJ).............................8W-30-2
MODULE, FUEL PUMP; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
MODULE HANDLING, AIRBAG...........8M-2
MODULE, HEADLAMP DELAY; FRONT
LIGHTING (XJ)....................8W-50-2
MODULE, HEADLAMP DELAY; FRONT
LIGHTING (XJ-RHD)................8W-50-1
MODULE, INTERMITTENT WIPE..........8K-4
MODULE, KEYLESS ENTRY.........8P-1,8P-7
MODULE (PCM) 60-WAY CONNECTOR,
POWERTRAIN CONTROL...............14-40
MODULE (PCM), POWERTRAIN
CONTROL; EMISSION CONTROL
SYSTEMS...........................25-7
MODULE (PCM), POWERTRAIN
CONTROL; FUEL SYSTEM.........14-20,14-64
MODULE (PCM), POWERTRAIN
CONTROL; IGNITION SYSTEMS....8D-11,8D-23,
8D-5
MODULE, POWERTRAIN CONTROL . . . 8H-1,8H-7
MODULE, REMOTE KEYLESS ENTRY . . . 8W-61-1
MODULE REMOVE/INSTALL, AIRBAG.....8M-3
MODULE REMOVE/INSTALL, KEYLESS
ENTRY.............................8P-10
MODULE REMOVEÐINSTALL, AIRBAG....19-49
MODULE REPLACEMENTÐXJ, DRL......8L-15
MODULE REPLACEMENTÐXJ,
HEADLAMP DELAY...................8L-14
MODULE REPLACEMENTÐYJ, DRL......8L-30
MODULE SCHEMATIC - YJ, BUZZER......8U-4
MODULE (TCM) SERVICE,
TRANSMISSION CONTROL............21-183
MODULE, TRANSMISSION CONTROL;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
MODULEÐ4.0L ENGINE ONLY,
TRANSMISSION CONTROL;
TRANSMISSION CONTROLS (XJ)......8W-31-1
MODULEÐCANADIAN VEHICLES ONLY,
DAYTIME RUNNING LAMP (DRL)
......8W-50-2
MODULEÐXJ, SENTINEL HEADLAMP
DELAY
.............................8L-14
MOLDING/CLADDINGÐXJ, BODY SIDE
. . . 23-20
MOLDINGÐXJ, DRIP RAIL
.............23-25
MOLDINGÐXJ, WINDSHIELD REVEAL
....23-66MOLDINGÐXJ, WINDSHIELD SIDE......23-86
MOLDINGÐYJ, BODY SIDE STEP.......23-115
MOLDINGÐYJ, WINDSHIELD REVEAL . . . 23-144
MOLDINGSÐXJ, DOOR WINDOW
EXTERIOR..........................23-54
MOTOR, A/C BLOWER.................24-35
MOTOR, A/C-HEATER BLOWER; AIR
CONDITIONING/HEATER (YJ).........8W-42-2
MOTOR, BLOWER; AIR CONDITIONING/
HEATER (XJ)......................8W-42-1
MOTOR, BLOWER; AIR CONDITIONING/
HEATER (XJ-RHD)..................8W-42-1
MOTOR, BLOWER; HEATING AND AIR
CONDITIONING......................24-17
MOTOR DIAGNOSIS (CONT'D),
DISCONNECT AXLE/SHIFT...............2-30
MOTOR DIAGNOSIS, DISCONNECT
AXLE/SHIFT..........................2-29
MOTOR, FRESH AIR DOOR VACUUM.....24-34
MOTOR (HEATING), BLOWER...........24-33
MOTOR, IDLE AIR CONTROL (IAC); FUEL
SYSTEM............................14-62
MOTOR, IDLE AIR CONTROL (IAC);
FUEL/IGNITION (XJ)................8W-30-2
MOTOR, IDLE AIR CONTROL (IAC);
FUEL/IGNITION (YJ)................8W-30-2
MOTOR, IDLE AIR CONTROL (IAC);
FUEL/IGNITION (XJ-RHD)............8W-30-2
MOTOR, POWER LOCK.............8P-1,8P-7
MOTOR, POWER WINDOW..........8S-1,8S-2
MOTOR, RADIATOR FAN RELAY; AIR
CONDITIONING/HEATER (XJ).........8W-42-2
MOTOR, RADIATOR FAN RELAY; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-2
MOTOR RELAY, ABS PUMP; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
MOTOR RELAY, ABS PUMP; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-1
MOTOR RELAY, ABS PUMP; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
MOTOR RELAY TEST, STARTER.........14-51
MOTOR REMOVE/INSTALL, LIFTGATE
WIPER.........................8K-20,8K-6
MOTOR REMOVE/INSTALL, POWER
LOCK...............................8P-8
MOTOR REMOVE/INSTALL, POWER
WINDOW............................8S-7
MOTOR REMOVE/INSTALL, WINDSHIELD
WIPER.........................8K-19,8K-6
MOTOR REPLACEMENT, A/C
RECIRCULATING DOOR VACUUM........24-27
MOTOR REPLACEMENT, HEATER/
DEFROSTER/INSTRUMENT PANEL
OUTLET VACUUM....................24-26
MOTOR RESISTORS REPLACEMENT,
BLOWER...........................24-31
MOTOR SPEED SENSOR, PUMP;
ANTI-LOCK BRAKES (XJ)............8W-32-2
MOTOR SPEED SENSOR, PUMP;
ANTI-LOCK BRAKES (XJ-RHD)........8W-32-2
MOTOR SPEED SENSOR, PUMP;
ANTI-LOCK BRAKES (YJ)............8W-32-1
MOTOR SWITCH, BLOWER.............24-16
MOTOR SWITCH REPLACEMENT,
BLOWER MOTOR/AIR DOOR............24-32
MOTOR TEST, IDLE AIR CONTROL.......14-49
MOTOR/AIR DOOR MOTOR SWITCH
REPLACEMENT, BLOWER
..............24-32
MOTOR/FAN REPLACEMENT, BLOWER
....24-24
MOTORÐPCM OUTPUT, IDLE AIR
CONTROL (IAC)
......................14-27
MOUNTED STOP LAMP (CHMSL)ÐXJ,
CENTER HIGH
.......................8L-12
MOUNTED STOP LAMP (CHMSL)ÐYJ,
CENTER HIGH
.......................8L-28
MOUNTING, MATCH
...................22-7
MOUNTÐREAR, ENGINE
...........9-16,9-57
MOUNTSÐFRONT, ENGINE
..........9-14,9-56
MUFFLER AND EXHAUST TAILPIPEÐXJ
VEHICLES
...........................11-5
MUFFLER AND EXHAUST TAILPIPEÐYJ
VEHICLES
...........................11-6
MULTI-FUNCTION SWITCH - XJ
..........8J-4
MULTI-FUNCTION SWITCH REMOVE/
INSTALL - XJ
.........................8J-5
MULTI-FUNCTION SWITCH SERVICE
PROCEDURESÐXJ
...................8L-11
18 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

MULTI-FUNCTION SWITCH TESTING
PROCEDURESÐXJ....................8L-4
MULTI-PORT FUEL INJECTION
(MFI)ÐCOMPONENT DESCRIPTION/
SYSTEM OPERATION..................14-19
MULTI-PORT FUEL INJECTION
(MFI)ÐCOMPONENT REMOVAL/
INSTALLATION.......................14-58
MULTI-PORT FUEL INJECTION
(MFI)ÐGENERAL DIAGNOSIS...........14-35
NAMEPLATES (ADHESIVE-BACKED)ÐYJ,
EXTERIOR.........................23-120
NAMEPLATESÐXJ, EXTERIOR..........23-26
NEUTRAL SWITCH, PARK..............14-63
NO LUBRICATION, COMPONENTS
REQUIRING...........................0-2
NOISE DIAGNOSIS, 2.5L STARTER.......8A-16
NOISE DIAGNOSIS, STARTER...........8A-16
NOISE, GEAR AND BEARING; FRONT
SUSPENSION AND AXLE................2-18
NOISE, GEAR AND BEARING; REAR
SUSPENSION AND AXLES................3-9
NOISE OR VIBRATION, TIRE.............22-4
NOISE SUPPRESSION, RADIO............8F-2
NOISE/VIBRATION DIAGNOSIS, AXLE;
FRONT SUSPENSION AND AXLE..........2-18
NOISE/VIBRATION DIAGNOSIS, AXLE;
REAR SUSPENSION AND AXLES..........3-9
NO-LEAD FUEL TANK FILLER TUBE......14-13
NON-INTERMITTENT WIPE SWITCH
TESTING...........................8K-14
NON-TILT STEERING COLUMN............19-60
NORMAL BRAKING MODE, ABS
OPERATION IN.......................5-35
NORMAL OPERATING CONDITIONS........5-3
NOTATIONÐSAE AND METRIC, THREAD . Intro.-13
NOTES, CAUTIONS, AND WARNINGS;
WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)...................8W-1
NOZZLE AND DUCT, DEFROSTER........24-33
NOZZLE REMOVE/INSTALL, LIFTGATE
WASHER...........................8K-24
NOZZLE/TUBEÐXJ, FUEL FILLER........23-26
NP231 SERVICE DIAGNOSIS...........21-285
NP231 TRANSFER CASE........21-283,21-305
NP231 TRANSFER CASE, LEGEND......21-306
NP231/NP242 TORQUE SPECIFICATIONS . 21-344
NP242 SERVICE DIAGNOSIS...........21-308
NP242 TRANSFER CASE........21-307,21-331
NP242 TRANSFER CASE, LEGEND......21-332
NUMBER (VIN) DECODING, VEHICLE
IDENTIFICATION....................Intro.-4
NUMBER (VIN) PLATE, VEHICLE
IDENTIFICATION....................Intro.-4
NUT TIGHTENING, WHEEL..........5-54,5-59
NUT, WHEEL LUG....................22-12
(OHMS)ÐCOOLANT TEMPERATURE
SENSOR/MANIFOLD AIR
TEMPERATURE, SENSOR RESISTANCE
....14-46
OIL CHANGE AND FILTER
REPLACEMENT, ENGINE
................0-16
OIL COOLERS, TRANSMISSION
..........7-36
OIL, ENGINE
.........................0-15
OIL FILTER, ENGINE
...................0-17
OIL FILTER REPLACEMENT
............21-103
OIL PAN
........................9-36,9-77
OIL PRESSURE, ENGINE
.................9-7
OIL PRESSURE GAUGE
..............8W-40-2
OIL PRESSURE WARNING LAMP;
INSTRUMENT CLUSTER (XJ)
.........8W-40-2
OIL PRESSURE WARNING LAMP;
INSTRUMENT CLUSTER (XJ-RHD)
.....8W-40-1
OIL PUMP
.......................9-39,9-81
OIL PUMP OVERHAUL
.........21-131,21-216
OIL PUMP SEAL REPLACEMENT
........21-199
OIL PUMP WEAR LIMITS, AW-4
........21-338
OIL, REFRIGERANT
...................24-12
OIL SEAL REPLACEMENT, INNER AXLE
SHAFT
..............................2-35
OIL SEAL REPLACEMENT, TIMING CASE
COVER
..........................9-30,9-73
OIL SEALS, REAR MAIN
............9-49,9-89
OIL SEALS, VALVE SPRINGS
.............9-23
ON-BOARD DIAGNOSTIC SYSTEM,
USING; BATTERY/STARTING/CHARGING
SYSTEMS DIAGNOSTICS
...............8A-22ON-BOARD DIAGNOSTIC SYSTEM,
USING; VEHICLE SPEED CONTROL
SYSTEM............................8H-5
ON-BOARD DIAGNOSTICS.............8D-15
ON-BOARD DIAGNOSTICS (OBD);
COOLING SYSTEM.....................7-4
ON-BOARD DIAGNOSTICS (OBD); FUEL
SYSTEM............................14-51
ONLY, DAYTIME RUNNING LAMP (DRL)
MODULEÐCANADIAN VEHICLES;
FRONT LIGHTING (YJ)..............8W-50-2
ONLY, POWER STEERING PRESSURE
SWITCHÐ2.5L ENGINE................14-63
ONLY, TORQUE CONVERTER CLUTCH
(TCC) SOLENOID AND RELAYÐ2.5L
ENGINE; TRANSMISSION CONTROLS
(XJ).............................8W-31-1
ONLY, TRANSMISSION CONTROL
MODULEÐ4.0L ENGINE;
TRANSMISSION CONTROLS (XJ)......8W-31-1
OPENING PANEL (GOP)ÐXJ, GRILLE
AND GRILLE.........................23-3
OPENING WEATHERSTRIP SEALÐXJ,
LIFTGATE...........................23-64
OPENING WEATHERSTRIP SEALSÐXJ,
DOOR WINDOW GLASS AND DOOR......23-55
OPERATING SPECIFICATIONS, PUMP......19-3
OPERATION, ACCELERATION SWITCH.....5-37
OPERATION, AIR CONDITIONING; AIR
CONDITIONING/HEATER (XJ).........8W-42-2
OPERATION, AIR CONDITIONING; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-2
OPERATION AND APPLICATION CHARTS,
GEARTRAIN........................21-169
OPERATION AND SERVICE, ABS..........5-33
OPERATION AND WEAR
COMPENSATION, CALIPER..............5-45
OPERATION, BRAKE WARNING LIGHT......5-5
OPERATION, CLUTCH...................6-2
OPERATION, COMPONENT
IDENTIFICATION/SYSTEM...............8D-1
OPERATION, ECU.....................5-37
OPERATION, HCU.....................5-36
OPERATION, HEATER AND A/C...........24-1
OPERATION IN ANTILOCK BRAKING
MODE, ABS..........................5-36
OPERATION IN NORMAL BRAKING
MODE, ABS..........................5-35
OPERATION, MULTI-PORT FUEL
INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM................14-19
OPERATION, PARKING BRAKE...........5-60
OPERATION, POWER BRAKE BOOSTER....5-23
OPERATION, POWER STEERING
PUMPÐINITIAL......................19-15
OPERATION, WHEEL SPEED SENSOR......5-37
ORDERÐ2.5L 4-CYLINDER ENGINE,
ENGINE FIRING......................8D-32
ORDERÐ4.0L 6-CYLINDER ENGINE,
ENGINE FIRING......................8D-32
O-RING SEAL, FLOW CONTROL VALVE
FITTING............................19-14
ORNAMENTATION, WHEEL..............22-6
OUTER SCUFF PLATESÐXJ............23-89
OUTLET VACUUM MOTOR
REPLACEMENT, HEATER/DEFROSTER/
INSTRUMENT PANEL..................24-26
OUTPUT, AIR CONDITIONING (A/C)
CLUTCH RELAYÐPCM................14-26
OUTPUT, AUTO SHUTDOWN (ASD)
RELAYÐPCM.......................14-26
OUTPUT, DATA LINK CONNECTORÐPCM . . 14-27
OUTPUT, EMR LAMPÐPCM
............14-27
OUTPUT, FUEL INJECTORSÐPCM
.......14-27
OUTPUT, FUEL PUMP RELAYÐPCM
......14-27
OUTPUT, GENERATOR FIELDÐPCM
......14-27
OUTPUT, GENERATOR LAMPÐPCM
......14-27
OUTPUT, IDLE AIR CONTROL (IAC)
MOTORÐPCM
.......................14-27
OUTPUT, IGNITION COILÐPCM
.........14-28
OUTPUT, MALFUNCTION INDICATOR
LAMPÐPCM
........................14-28
OUTPUT, RADIATOR FAN RELAYÐPCM
. . . 14-28
OUTPUT, SCI TRANSMITÐPCM
.........14-29
OUTPUT, SHIFT INDICATORÐPCM
.......14-29
OUTPUT, SPEED CONTROLÐPCM
.......14-29
OUTPUT, TACHOMETERÐPCM
..........14-29OUTPUT, TORQUE CONVERTER CLUTCH
RELAYÐPCM.......................14-29
OUTPUT VOLTAGE SPECIFICATIONS......8A-23
OUTS, TAKE; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-2
OVERDRIVE COMPONENTS, FOURTH
GEAR.............................21-167
OVERDRIVE PLANETARY GEAR AND
CLUTCH OVERHAUL.................21-218
OVERDRIVE SUPPORT OVERHAUL......21-226
OVERHAUL, 30RH/32RH TRANSMISSION . 21-119
OVERHAUL (4-CYLINDER MODELS),
MASTER CYLINDER...................5-16
OVERHAUL, ADAPTER/EXTENSION
HOUSING INSPECTION AND PARK
LOCK COMPONENT..................21-127
OVERHAUL, AW-4 TRANSMISSION......21-201
OVERHAUL, DIFFERENTIAL..............3-46
OVERHAUL, DIRECT CLUTCH..........21-228
OVERHAUL, FIRST-REVERSE BRAKE
PISTON AND TRANSMISSION CASE.....21-247
OVERHAUL, FORWARD CLUTCH........21-232
OVERHAUL, FRONT CLUTCH...........21-134
OVERHAUL, FRONT PLANETARY GEAR . . . 21-237
OVERHAUL, GOVERNOR AND PARK
GEAR.............................21-127
OVERHAUL, MANUAL VALVE SHAFT.....21-215
OVERHAUL, OIL PUMP.........21-131,21-216
OVERHAUL OR FLUID/FILTER CHANGE,
REFILLING AFTER.............21-100,21-182
OVERHAUL, OVERDRIVE PLANETARY
GEAR AND CLUTCH..................21-218
OVERHAUL, OVERDRIVE SUPPORT.....21-226
OVERHAUL, OVERRUNNING CLUTCHÐ
LOW-REVERSE DRUMÐREAR
SUPPORT.........................21-125
OVERHAUL, PLANETARY GEAR TRAIN . . . 21-141
OVERHAUL, REAR CLUTCH............21-138
OVERHAUL, REAR SERVO AND BAND . . . 21-146
OVERHAUL, TRANSFER CASE
DISASSEMBLY................21-289,21-310
OVERHAUL, TRANSMISSION
DISASSEMBLY...................21-37,21-5
OVERHAUL, TRANSMISSION VALVE
BODY.............................21-250
OVERHAUL, WHEEL CYLINDER...........5-57
OVERHEAD CONSOLE; OVERHEAD
CONSOLE (XJ)....................8W-49-1
OVERHEAD CONSOLE; OVERHEAD
CONSOLE (XJ-RHD)................8W-49-1
OVERHEAD CONSOLE REMOVE/INSTALL . . . 8C-6
OVERHEAD CONSOLEÐXJ; BODY
COMPONENTSÐXJ VEHICLES..........23-93
OVERHEAD CONSOLEÐXJ; LAMPS......8L-17
OXYGEN (O2S) SENSOR; EMISSION
CONTROL SYSTEMS...............25-6,25-7
OXYGEN (O2S) SENSOR; FUEL SYSTEM . . 14-63
OXYGEN (O2S) SENSOR; IGNITION
SYSTEMS......................8D-23,8D-5
OXYGEN (O2S) SENSOR TESTS.........8D-15
OXYGEN (O2S) SENSORÐPCM INPUT....14-24
OXYGEN SENSOR, HEATED; FUEL/
IGNITION (XJ).....................8W-30-3
OXYGEN SENSOR, HEATED; FUEL/
IGNITION (YJ).....................8W-30-3
OXYGEN SENSOR, HEATED; FUEL/
IGNITION (XJ-RHD)................8W-30-3
OXYGEN SENSOR (O2S) HEATING
ELEMENT TEST
......................14-48
PACK MEASUREMENT AND
ADJUSTMENT, DIFFERENTIAL SHIM
.......2-43
PACK REQUIREMENTS, AW-4 CLUTCH
AND BRAKE
........................21-341
PACKAGE CLUSTER, GAUGE
.......8E-31,8E-43
PAINT
............................23-158
PAINT AND TRIM REPAIR PRODUCTSÐ
XJ, AFTERMARKET
..................23-159
PAINT AND TRIM REPAIR PRODUCTSÐ
YJ, AFTERMARKET
..................23-160
PAINTED SURFACE TOUCH-UP
.........23-158
PAN, OIL
........................9-36,9-77
PANEL AND GAUGESÐYJ, INSTRUMENT
. . 8E-24
PANEL COMPONENTSÐYJ,
INSTRUMENT
......................23-152
PANEL DIMMER SWITCH REMOVE/
INSTALL, HEADLAMP OR
..............8E-42
PANEL EXTENSIONÐXJ, QUARTER TRIM
. 23-87
JINDEX 19
Description Group-Page Description Group-Page Description Group-Page