1995 JEEP YJ body panel removal

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Page 1379 of 2158

JEEP YJ 1995  Service And Repair Manual INSTALLATION
(1) Assemble exhaust pipe to manifold and cata-
lytic converter loosely to permit proper alignment of
all parts.
(2) Use a new clamp and tighten the nuts to 61
Nzm (45 ft. lbs.) torque.
(

Page 1380 of 2158

JEEP YJ 1995  Service And Repair Manual (2) Remove the clamp from the catalytic converter
and muffler connection (Fig. 6).
(3) Heat the catalytic converter and muffler con-
nection with an oxyacetylene torch until the metal
becomes cherry r

Page 1381 of 2158

JEEP YJ 1995  Service And Repair Manual ²To remove an original equipment exhaust tailpipe/
muffler combination, cut the exhaust tailpipe close to
the muffler. Collapse the part remaining in the muf-
fler and remove.
²To remove a service e

Page 1382 of 2158

JEEP YJ 1995  Service And Repair Manual INSTALLATION
(1) Install the muffler onto the catalytic converter
outlet. Ensure that the locator on the converter
aligns with the notch on the muffler, if so equipped.
Install the clamp and tighten t

Page 1389 of 2158

JEEP YJ 1995  Service And Repair Manual FUEL FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES
REMOVAL
(1) Remove the screws that attach fuel filler hose
splash shield to wheelhouse panel and frame rail
(Fig. 7).
(2) Remove the hose splash shield from

Page 1419 of 2158

JEEP YJ 1995  Service And Repair Manual ACCELERATOR PEDAL AND THROTTLE CABLE
GENERAL INFORMATION
The accelerator pedal is connected to the throttle body
linkage by the throttle cable. The cable is protected by a
plastic sheathing and is con

Page 1467 of 2158

JEEP YJ 1995  Service And Repair Manual INSTALLATION
(1) Install throttle body and new gasket. Tighten
throttle body mounting bolts to 12 Nzm (9 ft. lbs.)
torque.
(2) Connect idle air control motor and throttle po-
sition sensor wire connec

Page 1745 of 2158

JEEP YJ 1995  Service And Repair Manual (6) Let engine run at normal curb idle speed, apply
service brakes. Then shift transmission through all
gear ranges and back to PARK (leave engine run-
ning).
(7) Remove dipstick and check fluid level
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