Page 306 of 488

NOTICE: 
Your surge  tank  pressure  cap  is a unique 15 psi (105 kPa) 
pressure-type  cap  for  use  with  surge  tank  cooling  systems  only. 
It must  be  tightly  installed  to  prevent  coolant loss and  possible 
engine  damage  from  overheating.  Be sure  the  arrows  on  the  cap 
line  up with  the  top  tube  of the  coolant  surge  tank. 
Thermostat 
Engine  coolant  temperature  is  controlled  by a  thermostat  in  the  engine 
coolant  system.  The  thermostat  stops  the  flow 
of coolant  through  the 
radiator  until  the  coolant  reaches  a  preset  temperature. 
When  you replace  your  thermostat,  an  AC@ thermostat  is  recommended. 
Power  Steering  Fluid 
How To Check Power  Steering  Fluid 
When  the  engine  compartment  is  cool,  unscrew  the  cap  and  wipe \
 the 
dipstick  with a  clean  rag.  Replace  the  cap  and  completely  tighten  it. Then 
remove  the  cap  again  and  look  at  the  fluid  level  on  the  dips\
tick. 
The  level  should  be at the 
FULL COLD  mark. Add  enough  fluid  to  bring 
the  level 
up to  the  mark. 
A fluid loss in this  system  could  indicate  a  problem.  Have  the  system 
inspected  and  repaired. 
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        Page 312 of 488

Windshield  Wiper Blade Inserts 
To replace the 
windshield wiper 
blade insert, lift 
the 
wiper arm and  rotate 
the blade  until 
it is 
facing  away from the 
windshield. 
Unlatch  the end 
of the insert  from the holding clips. Remove the insert  and 
slide 
a new  one in place.  Make  sure  the blade is secured  in the clips. 
Air  Conditioning 
Every  now and  then have your  dealership  check  your air conditioning 
system to  be sure  it 
has not  lost  any cooling  ability. If you  think the system 
is not working  properly, have your  dealership check it out as soon as 
possi  bleb 
The  air  conditioning  will 
not work when the temperature  is below 40°F 
(4°C). 
Fluid Leak  Check 
After the vehicle has  been  parked for a while, inspect  the surface  under the 
vehicle  for  water, oil, fuel 
or other  fluids.  Water dripping  from the air 
conditioning  system after it has  been  used  is normal. 
If you notice fuel leaks 
or  fumes,  the causes  should be found and corrected at  once. 
Lock Cylinders 
To be sure  your locks operate properly, they  must be lubricated.  Your 
vehicle’s maintenance  schedule  will tell you  how  often to lubricate  them. 
See  “Recommended Fluids  and Lubricants”  in the Index  for 
the proper 
lubricant to use. 
You  should 
not use penetrating  oils because they could  wash out the factory 
installed  lubricant and cause 
the lock to bind.  De-icers  which  contain 
alcohol  could  also 
wash away the lubricant, so be sure  to lubricate  the lock 
after  using 
a de-icer of this type. 
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        Page 331 of 488

Wheel  Alignment  and  Tire  Balance 
The wheels on your vehicle  were aligned  and balanced  carefully  at the 
factory 
to give  you the longest tire life and best overall  performance. 
In most cases, you will not need to have your wheels aligned  again. 
However,  if 
you notice unusual  tire wear  or your  vehicle  pulling  one  way or 
the other, 
the alignment  may need to be reset. If you  notice  your  vehicle 
vibrating  when driving 
on a smooth  road, your wheels  may  need to be 
rebalanced. 
Wheel  Replacement 
Replace  any wheel that  is bent,  cracked,  or badly rusted  or corroded. If 
wheel nuts  keep  coming  loose,  the wheel,  wheel bolts, and  wheel nuts 
should be  replaced. 
If the wheel  leaks air,  replace it (except  some aluminum 
wheels, which  can  sometimes  be repaired).  See your 
GM dealer  if any of 
these  conditions  exist. 
Your dealer  will know the kind  of wheel  you need. 
Each  new wheel  should have the same load  carrying capacity, diameter, 
width, offset,  and be mounted the  same way as the  one 
it replaces. 
If you need to replace  any of your  wheels, wheel bolts,  or wheel  nuts, 
replace them  only with new 
GM original  equipment  parts. This way,  you 
will be sure to have  the right  wheel, wheel bolts,  and wheel nuts for your 
vehicle. 
A CAUTION: 
Using  the wrong replacement  wheels,  wheel  bolts,  or wheel  nuts 
on  your  vehicle  can be dangerous.  It could  affect  the  braking 
and  handling 
of your  vehicle,  make your tires  lose air  and  make 
you  lose  control, You could have a  collision in which 
you or 
others  could be injured.  Always  use  the correct  wheel,  wheel 
bolts,  and wheel 
nuts for replacement. 
NOTICE: 
The  wrong  wheel  can also cause problems  with bearing  life, 
brake  cooling,  speedometer/odometer calibration, headlamp 
aim,  bumper  height,  vehicle  ground clearance,  and  tire or  tire 
chain clearance to  the body  and chassis. 
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Wheel Nut Torque 
MODEL 
C 1500 
K 1500 & C-K  2500 
C-K  2500 
(w/CGP) 
C-K 3500 
-Single  Rear  Wheels 
C3500 
-Dual  Rear  Wheels 
C3500 HD 
-Front 
-Rear 
DESCRIPTION 
5 bolts ( 14mm) 
6  bolts  (14mm) 
8 bolts ( 14mm) 
8 bolts ( 14mm) 
8 bolts  (14rnm) 
5 bolts (518 in.) 
10 bolts (5/8 in.) 
Cooling  System  Capacity 
ENGINE 
4.3L 
5 .OL 
5.7L 
6.5L 
6.5L 
6.5L 
7.4L 
7.4L  w/3500 
HD 
VIN 
Z 
H 
K 
P 
S 
F 
N 
N 
TORQUE 
120 ft.  lbs. (1 60 Nmm) 
120 ft. lbs. (160 Nmm) 
120 ft.  lbs.  (160  Nom) 
120 
ft. lbs. (1 60 Nom) 
140  ft.  lbs. ( 190 Nmm) 
175 ft. lbs.  (240 Nom) 
175 ft. lbs. (240 Nom) 
QUANTITY* 
13 Quarts  (12.3  Liters) 
17.5 Quarts  (16.6 
Liters) 
17.5  Quarts  (16.5 
Liters) 
23.5  Quarts  (22.2 
Liters) 
23.5  Quarts  (22.2 
Liters) 
23.5  Quarts  (22.2 
Liters) 
25 
Quarts (23.5 Liters) 
28.5 
Quarts (27  Liters) 
After  refill,  the  level 
MUST be  checked  as outlined  under  “Engine  Cooling 
System” 
in Section 5. 
*All quantities  are  approximate. 
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        Page 361 of 488

Every 30,000 Miles (50 000 km) 
Air Cleaner  Filter  Replacement 
Spark  Plug Replacement 
Fuel  Filter  Replacement 
Clutch 
Fork Ball  Stud  Lubrication  (5-Speed Manual Transmission  With 
Deep-Low  Only) 
Cooling  System  Service  (or every 
24 months, whichever  occurs  first) 
Every 50,000 Miles (83 000 km) 
Automatic  Transmission  Service  (severe  conditions only) 
Every 60,000 Miles (100 000 km) 
Engine Accessory  Drive Belt Inspection 
Spark Plug Wire Inspection 
Engine  Timing  Check 
Fuel Tank,  Cap and Lines Inspection 
Schedule 11 Definition - Gasoline  Engines  With  Light Duty 
Emissions 
Follow  Schedule I1 only if none of the conditions  from  Schedule I is true. 
Schedule  I1 Intervals - Gasoline Engines  With Light  Duty 
Emissions 
Every 
7,500 Miles (12 500 km) 
Engine  Oil and  Filter  Change  (or  every 12 months, whichever  occurs  first) 
Chassis  Lubrication  (or every 
12 months, whichever  occurs  first) 
Drive  Axle Service 
At 7,500 Miles (12 500 km) - Then  Every 15,000 Miles (25 000 km) 
Tire Rotation 
7-5 
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Every 30,000 Miles (50 000 km) 
Cooling System Service (or every 24 months) 
Spark  Plug Replacement 
Fuel  Filter  Replacement 
Air  Cleaner  Filter Replacement 
Front Wheel Bearing Repack 
Every 50,000 Miles (83 000 km) 
Automatic Transmission Service (severe conditions  only) 
Every 60,000 Miles (100 000 km) 
Spark  Plug Wire Inspection 
Engine  Accessory Drive Belt Inspection 
Fuel Tank, 
Cap and  Lines Inspection 
Engine  Timing Check 
Schedule 1 Definition - Gasoline  Engines  With  Heavy  Duiy 
Emissions 
I 
Follow Maintenance  Schedule I if any  one of these is true for your vehicle: 
0 Most  trips are less than 5 to 10 miles (8 to 16 km).  This  is particularly 
important  when outside  temperatures  are below freezing. 
Most  trips include extensive idling (such as frequent driving in stop and 
go traffic). 
You operate your vehicle  in dusty areas  or off-road  frequently. 
You frequently tow  a trailer. 
Schedule 
I should also be followed if the vehicle  is  used for delivery 
service,  police, taxi,  or  other  commercial application. 
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Schedule I Intervals - Gasoline Engines  with  Heavy  Duty 
Emissions 
Every 
3,000 Miles  (5 000 km) 
Engine Oil  and Filter  Change  (or every 3 months, whichever  occurs  first) 
Chassis  Lubrication  (or every 
3 months,  whichever  occurs  first) 
Drive Axle  Service 
At 6,000 Miles (10 000 km) - Then  Every 12,000 Miles (25 000 km) 
Tire Rotation 
Every 12,000 Miles (20 000 km) 
Air Cleaner  Filter Inspection, if Driving in Dusty  Conditions 
Front Wheel  Bearing Repack  (or  at Each Brake Relining)  (2-Wheel Drive 
Only 
1 
Fuel Filter  Replacement 
Engine Accessory  Drive  Belt Inspection 
Shields 
and Underhood  Insulation  Inspection 
Thermostatically  Controlled  Engine Cooling  Fan Check  (or every 
12 
months, whichever  occurs  first) 
Every 24,000 Miles  (40 000 km) 
Cooling  System  Service  (or  every 24 months, whichever  occurs  first) 
Air  Cleaner  Filter Replacement 
Engine  Timing  Check 
Thermostatically  Controlled  Air Cleaner Inspection 
Air Intake  System Inspection 
Every 27,000 Miles (45 000 km) 
Spark Plugs Replacement 
Every 30,000 Miles  (50 000 km) 
Clutch Fork  Ball Stud Lubrication  (%Speed  Transmission with Deep-Low 
Only) 
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Every 50,000 Miles (83 000 km) 
Automatic Transinission Service 
Every 60,000 Miles (100 000 km) 
Spark Plug Wire  Inspection 
Exhaust  Gas Recirculation  (EGR) System Inspection 
Fuel  Tank,  Cap and Lines Inspection 
Evaporative Control System Inspection 
Electronic  Vacuum Regulator  Valve 
(EVRV j Inspection 
Schedule  I1 Definition - Gasoline Engines  With  Heavy  Duty 
Emissions 
Follow Schedule TI only if none of the  conditions  from Schedule I is true. 
Schedule  I1 Intervals - Gasoline  Engines with-Heavy  Duty 
Emissions 
Every 
6,000 Miles (10 000 km) 
Engine Oil and Filter Change (or every 3 months.  whichever occurs  first) 
Clussis Lubrication (or every 3 months,  whichever occurs first) 
Drivc Axle  Scrvice 
At 6,000 Miles (10 000 km) - Then  Every 12,000 Miles (20 000 km) 
Tire Rotation 
Every 12,000 Miles (20 000 km) 
1 
Engine Accessory  Drive  Belt Inspection 
Shields  and Underhood  Insulation Inspection 
Thermostatically  Controlled Engine Cooling 
Fan Check (or every 12 
months, whichever  occurs  first) 
7-8 
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