
Maintenance Schedule I - Gasoline Engines Heavy 
Duty  Emissions 
(Continued) 
0 
0 
Check  the air  intake  system  installation to assure that gaskets  are 
properly  sealed and that all  hose  connections,  fasteners  and other 
components  are  tight. Also check to be sure that the  air  cleaner  housing 
is properly  seated, the cover  fits  tightly  and the wing  nuts  are tight. 
Tighten  connections  and fasteners  or replace  damaged  parts 
as 
necessary. This is  a  Noise  Emission  Control  Service.  Applicable  only 
to vehicles  sold  in  the  United  States. 
If your  engine  has a thermostatically  controlled  cooling  fan,  inspect all 
hoses  and  ducts for proper  hook-up (or every 
12 months,  whichever 
occurs  first).  Be sure  the valve  works properly. 
This  is a Noise 
Emission  Control  Service.  Applicable  only  to vehicles  sold 
in the 
United  States. 
I DATE I ACTUALMILEAGE I SERVICED BY: I 
27,000 Miles (45 000 km) 
0 Change  engine oil and  filter  (or  every 3 months, whichever  occurs 
first). 
An Emission  Control  Service. 
0 Lubricate  the front  suspension,  king pin bushings,  steering linkage, 
transmission  shift  linkage, transfer case 
shift linkage, parking brake 
cable  guides,  rear driveline  center  splines, front  axle  propshaft  splines, 
brake pedal  springs and clutch  pedal springs.  Ball joints  and king  pin 
bushings  should not  be lubricated unless their temperature 
is 10" F 
(-12" C), or higher. When  weather  is cold, let the ball  joints  and  king 
pin  bushings  warm 
up before lubrication  or they could  be damaged. 
Perform  each 
of the listed lubrication  service  items at this mileage 
interval 
(or every 12 months,  whichever  occurs  first). 
(Continued) 
7-41 
ProCarManuals.com 

Maintenance  Schedule I - Gasoline  Engines  Heavy 
Duty  Emissions 
(Continued) 
0 Check  readfront  axle fluid  level and add fluid  as needed. Check 
constant  velocity joints and axle  seals  for leaking.** 
0 For 2-Wheel  Drive vehicles only: Clean and repack the front wheel 
bearings  (or  at  each  brake relining, whichever  occurs first). 
0 Inspect  air cleaner  filter if you are driving in dusty conditions.  Replace 
Replace fuel filter. Replace filter sooner if it is clogged.? 
filter 
if necessary. 
An  Emission  Control Service. 
0 Inspect  accessory  drive  (serpentine)  belt for  cracks,  fraying and wear 
and check  belt for  proper  tension. Adjust  or replace belt 
as needed. An 
Emission  Control Service. 
0 Inspect shields and underhood  insulation  for  damage or looseness. 
Adjust 
or replace as required. This is a  Noise  Emission  Control 
Service.  Applicable  only  to vehicles  sold  in  the  United  States. 
If your  engine  has a thermostatically  controlled cooling  fan, inspect  all 
hoses and ducts  for  proper hook-up (or every 
12 months, whichever 
occurs  first). Be sure the valve works properly. 
This  is a  Noise 
Emission  Control  Service.  Applicable  only  to  vehicles  sold  in  t\
he 
United  States. 
DATE SERVICED BY: ACTUAL MILEAGE 
39,000 Miles (65 000 km) 
0 Change  engine  oil and filter (or every 3 months, whichever  occurs 
first). 
An Emission  Control Service. 
0 Lubricate the front suspension, king  pin bushings,  steering linkage, 
transmission  shift linkage, transfer  case shift linkage, parking brake 
cable  guides,  rear driveline  center  splines,  front  axle  propshaft splines, 
brake pedal  springs and clutch pedal springs. Ball  joints and king pin 
bushings  should not be lubricated unless 
their temperature  is 10" F 
(-12" C), or higher. When weather is  cold, let the ball  joints and king 
pin bushings  warm up before lubrication  or  they could  be damaged. 
Perform each 
of the listed lubrication service items  at this mileage 
interval  (or every 
12 months, whichever  occurs  first). 
(Continued) 
7-44 
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Maintenance Schedule I - Gasoline  Engines  Heavy 
Duty  Emissions 
(Continued) 
0 
0 
0 
0 
0 
0 
0 
Drain,  flush  and refill  the  cooling system with new coolant (or every  24 
months,  whichever  occurs  first).  See  “Engine  Coolant”  in the Index  for 
what  to use. 
An  Emission  Control  Service. 
Also inspect the hoses and  replace them if they are  cracked,  swollen or 
deteriorated.  Tighten all hose  clamps  (except  constant tension  clamps). 
Remove  debris  and clean the outside 
of the radiator  and  air 
conditioning  condenser. Wash the radiator neck. 
To ensure  proper 
operation,  pressure test the radiator and  cap. 
Replace  air  cleaner  filter. Replace  filter more often under dusty 
conditions. 
An Emission  Control  Sewice. 
For 2-Wheel  Drive vehicles  only: Clean  and repack the front  wheel 
bearings  (or at each brake  relining, whichever  occurs  first). 
Replace  fuel filter.  Replace  filter  sooner  if it is  clogged.? 
Adjust  timing 
to underhood  label  specifications. Inspect the inside and 
outside 
of the  distributor  cap  and rotor for cracks, carbon  tracking and 
corrosion.  Clean or replace as needed. 
An  Emission  Control  Service. 
This  is  a  Noise  Emission  Control  Service. 
If your vehicle has  a thermostatically  controlled  air cleaner, inspect all 
hoses  and ducts  for  proper hook-up.  Be  sure the valve works properly. 
An Emission  Control  Service. This  is  a  Noise  Emission  Control 
Service. 
Inspect  accessory  drive (serpentine) belt  for cracks,  fraying  and wear 
and  check  belt for proper tension. Adjust  or replace belt as needed. 
An 
Emission  Control  Service. 
Inspect  shields  and  underhood insulation  for  damage or looseness. 
Adjust  or replace  as required. 
This  is  a  Noise  Emission  Control 
Service.  Applicable  only  to  vehicles  sold  in  the  United  States.\
 
Check  the air intake  system installation  to assure that  gaskets  are 
properly  sealed and that all hose  connections, fasteners and  other 
components  are  tight. Also  check  to  be sure  that the air  cleaner housing 
is properly  seated, the cover  fits tightly  and the wing nuts  are tight. 
Tighten  connections  and  fasteners  or replace damaged parts  as 
necessary. 
This  is  a  Noise  Emission  Control  Service.  Applicable  only 
to  vehicles  sold  in  the  United  States. 
(Continued) 
7-47 
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Maintenance  Schedule I - Gasoline  Engines  Heavy 
Duty  Emissions 
(Continued) 
c1 If  your  engine  has a thermostatically controlled cooling  fan, inspect all 
hoses  and ducts for proper  hook-up (or every 
12 months, whichever 
occurs  first).  Be sure  the valve works properly. 
This  is  a  Noise 
Emission  Control  Service.  Applicable  only  to  vehicles  sold  in  t\
he  United  States. 
I DATE I ACTUALMILEAGE I SERVICED BY: I 
50,000 Miles (83 000 km) 
0 Change  transmission fluid and filter if the vehicle is mainly driven 
under  one  or  more of these conditions: 
0 In heavy  city traffic where  the outside temperature regularly 
reaches 
90°F (32°C) or higher. 
0 In hilly or  mountainous  terrain. 
0 When  doing  frequent  trailer towing. 
Uses such as found in taxi, police or delivery  service. 
If you do not use your velzic*le  under my of these conditiom,  the jluid 
md filter do not require  chnngirTg. 
Manual transmission  fluid doesn’t require  change. 
0 Lubricate transmission shift linkage, parking brake cable  guides and 
underbody contact points  (or every 
6 months, whichever occurs  first). 
DATE  ACTUAL MILEAGE SERVICED BY: 
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Maintenance  Schedule I - Gasoline  Engines  Heavy 
Duty Emissions 
(Continued) 
L! If your  engine  has a thermostatically controlled cooling fan, inspect all 
hoses and ducts  for proper  hook-up  (or every 12 months, whichever 
occurs  first). 
Be sure the valve  works  properly. This is a Noise 
Emission  Control  Service.  Applicable  only  to vehicles  sold  in  the 
United  States. 
DATE  SERVICED BY: ACTUAL  MILEAGE 1 I 
Maintenance  Schedule II - Gasoline  Engines  With 
Heavy  Duty  Emissions 
The  services shown in this schedule  up  to 60.000 miles ( 100 000 kn1) should 
be  performed  after 
60.000 miles ( IO0 000 km) at the same intervals. 
Footnotes 
.I, .!. -~*-~- Drive axle service: 
0 Locking  Differential - Drain fluid and  refill  at  first engine oil change. 
At  subsequent 
oil changes. check fluid and  add  fluid as needed. If 
driving in dusty  areas or towing  a trailer, drain fluid  and  refill every 
15,000 miles (25 000 km). 
0 Standard Differential - Check fluid  level  and  add  fluid as needed at 
every  engine oil change. If driving in dusty areas or towing a trailer, 
drain fluid  and  refill every  15,000  miles 
(25 000 km). 
0 More frequent  lubrication  may be required for heavy-duty or off-road 
use. 
0 3500 HD Models  with  applications requiring extreme overload/trailer 
towing conditions  and  high speed  (above  45 
mph or 72 km/h) 
conditions for extended  periods of time  must  have the drive axle fluid 
changed  every 3.000  miles 
(5 000 km) or 3 months, whichever occurs 
first,  or  rnust  use  75W-140  synthetic tluid  meeting 
GM specifications. 
See  "Recommended  Fluids  and  Lubricants" 
in this section. 
7-52 
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Maintenance Schedule II - Gasoline Engines  With 
Heavy  Duty  Emissions 
24,000 Miles (40 000 km) 
0 
Change  engine  oil and filter (or every 12 months, whichever  occurs 
first). 
AI? Emission  Control  Senice. 
Lubricate the front  suspension. king  pin bushings,  steering  linkage, 
transmission  shift  linkage, transfer case shift  linkage,  parking brake 
cable  guides,  rear driveline  center  splines,  front  axle propshaft splines, 
brake  pedal springs  and clutch pedal  springs. Ball joints  and king  pin 
bushings  should not  be lubricated  unless their  temperature 
is 10" F 
(-12" C), or higher. When  weather  is cold,  let  the  ball  joints and king 
pin  bushings  warm  up before  lubrication  or they could  be damaged. 
Perform each  of the listed lubrication  service  items  at this  mileage 
interval  (or every 
12 months. whichever  occurs  first). 
Check  readfront  axle fluid level  and  add fluid  as needed.  Check 
constant  velocity joints and axle  seals for leaking.'k'* 
Inspect  engine accessory  drive belts 
(or every 24 months. whichever 
occurs  first). 
An  Emission  Control  Service. 
Drain,  flush  and refill cooling system (or every 24 months, whichever 
occurs  first).  See "Engine  Coolant''  in  the Index  for what 
to use. 
Inspect hoses. Clean radiator,  condenser, pressure cap and neck. 
Pressure test the  cooling system and pressure  cap. 
An Enzission Control 
Service. 
Replace  air cleaner  filter. An Ettzissiorz  Control  Service. 
Replace fuel filter. An Emission  Control  Service. 
DATE SERVICED BY: ACTUAL MILEAGE L 
i 
7-55 
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Maintenance Schedulell - Gasoline  Engines  With 
Heavy  Duty  Emissions 
(Continued) rn 
0 Check  readfront  axle  fluid  level and add fluid as needed. Check 
constant  velocity joints and axle  seals  for  leaking.** 
Rotate tires.  See “Tire Inspection  and Rotation” in the Index  for proper 
rotation pattern and additional information. 
DATE  SERVICED BY: ACTUAL MILEAGE 
48,000 Miles (80 000 km) 
0 
13 
0 
U 
0 
Change  engine  oil  and filter  (or  every 12 months, whichever  occurs 
first). 
An Ernission  Control  Service. 
Lubricate  the front suspension,  king pin bushings,  steering linkage, 
transmission  shift linkage, transfer  case shift linkage, parking brake 
cable  guides. rear driveline center  splines, front axle propshaft  splines, 
brake pedal  springs and clutch  pedal springs. 
Ball joints  and king pin 
bushings  should not  be lubricated unless their temperature  is 
10” F 
(-12” C), or higher.  When  weather  is cold,  let the  ball  joints  and king 
pin  bushings 
warm up before lubrication  or they could  be damaged. 
Perform  each of  the  listed lubrication  service items 
at this mileage 
interval  (or every  12 months, whichever  occurs first). 
Check  readfront  axle fluid level  and  add  fluid 
as needed. Check 
constant  velocity joints and axle seals for  leaking.”“ 
Inspect  engine accessory drive belts 
(os every 24 months, whichever 
occurs  first). 
Arz Emission  CmtroI Service. 
lnspect camshaft timing  belt. An Elnission Contl-01 Senice. 
Drain, flush and refill cooling  system  (or every 24 months, whichever 
occurs  first). See  “Engine  Coolant” 
in the Index for what  to use. 
Inspect hoses. Clean radiator, condenser, pressure  cap and neck. 
Pressure  test. the cooling system  and pressure 
cap. Ai? Emissio~  Control 
Service. 
(Con tin  ued) 
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Maintenance Schedule I - Diesel  Engines 
10,000 Miles (16 000 km) 
0 Change engine oil  and  filter (or every 3 months, whichever  occurs 
first). 
An Emission Control Service. 
0 Lubricate  the front  suspension,  king pin bushings,  steering linkage, 
transmission  shift  linkage, transfer case shift linkage, parking brake 
cable  guides,  rear driveline  center  splines, front axle propshaft  splines, 
brake pedal  springs  and clutch  pedal springs.  Ball joints  and king  pin 
bushings  should  not  be lubricated unless their temperature 
is 10" F 
(-12" C),  or higher.  When weather  is cold,  let the  ball  joints  and king 
pin  bushings  warm  up before lubrication  or they  could  be damaged. 
Perform each  of the listed lubrication service items  at this mileage 
interval (or every 
12 months, whichever  occurs  first). 
Adjust  or replace as required. 
This  is  a  Noise  Emission  Control 
Service.  Applicable  only  to  vehicles  sold  in  the  United  States.\
 
0 Inspect shields and underhood insulation for  damage  or looseness. 
0 Check the air intake system installation to assure that gaskets  are 
properly  sealed and that  all hose  connections,  fasteners and other 
components  are  tight. 
Also check to be sure that  the air cleaner housing 
is properly  seated, the  cover  fits tightly and  the  wing nuts are tight. 
Tighten connections  and fasteners  or  replace damaged  parts 
as 
necessary. This  is a Noise  Emission  Control  Service.  Applicable  only 
to  vehicles  sold 
in the  United  States. 
0 If your engine has a thermostatically controlled cooling  fan, inspect  all 
hoses  and ducts for proper  hook-up (or every 
12 months, whichever 
occurs  first).  Be sure the valve works properly. 
This  is  a  Noise 
Emission  Control  Service.  Applicable  only  to  vehicles  sold  in  t\
he 
United  States. 
Check  readfront  axle fluid level and add fluid as needed. Check 
constant velocity  joints and axle seals for leaking. 
*+ 
DATE  SERVICED BY: ACTUAL  MILEAGE I 
7-64 
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