Page 237 of 488

The coolant level 
should be a1 or above 
the 
COLD mark. If it 
isn’t,  you  may  have a 
leak in the radiator 
hoses. heater hoses, 
radiator. water 
pump 
or  somewhere  else in 
the cooling system. 
A CAUTION: 
Heater  and  radiator  hoses, and  other  engine parts, can  be  very 
hot.  Don’t  touch them. 
If you do, you  can be burned. 
Don’t  run the engine 
if there is a leak. If you  run the engine,  it 
could  lose  all  coolant.  That could  cause an engine  fire, and you 
could  be burned.  Get any leak  fixed  before you drive  the  vehicle. 
NOTICE: 
Engine damage from running your  engine without coolant  isn’t 
covered 
by your warranty. 
If there  seem  to be no leak.  start the  engine again. See if the fan speed 
increases  when idle speed  is doubled 
by pushing the accelerator pedal  down. 
If it doesn’t, your vehicle  needs  service. Turn  off  the  engine. 
How to Add Coolant  to  the  Coolant  Recovery  Tank 
If you haven’t found a problem yet,  but  the coolant  level isn’t at or  above 
the  COLD  mark, add 
a SO/SO mixture of c.lea12 water (preferably  distilled) 
and 
a proper  antifreeze  at  the coolant  recovery  tank.  (See “Engine  Coolant” 
in the Index for more information  about the proper  coolant mix.) 
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        Page 243 of 488
Cooling System - Diesel  Engines 
When you decide  it‘s safe to  lift  the hood,  here’s what you’ll  see: 
A. Coolant  surge tank pressure  cap 
B. Engine fan(s) 
C. Radiator 
A CAUTION: 
If your  vehicle  has  air conditioning,  the  auxiliary  electric  fan 
under  the  hood  can  start  up  even  when  the  engine  is not  running 
and  can  injure  you.  Keep  hands,  clothing  and  tools  away  from 
any  underhood  electric  fan. 
If the  coolant  inside the coolant  surge tank is boiling,  don’t do anything  else 
until it cools down. 
The  coolant level 
should be 
at or  above 
the 
COLD mark. If it 
isn’t, 
you may have a 
leak  in  the radiator 
hoses, heater hoses, 
radiator, water pump 
or  somewhere  else in 
the  cooling  system. 
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        Page 271 of 488

Canadian Fuels 
Diesel-powered  trucks  are now  equipped  with emission  control  systems  that 
require  the  use of diesel fuel with  low-sulfur 
(.05% by weight)  content. 
Both  low-  and higher-sulfur  fuels will be  available 
in Canada.  Only 
low-sulfur  diesel fuels  are  available 
in the United  States. It is  important  that 
diesel-powered  trucks  are refueled  with  low-sulfur fuel. Use of fuels  with 
higher-sulfur  content will affect 
the function  of the emission  components 
and may  cause reduced  performance,  excessive  smoke  and unpleasant  odor. 
Cold  Weather  Operation 
Follow the instructions listed previously  under the heading  “What Fuel to 
Use.” 
If  you’re  driving 
in very toold temperatures  and can’t get  a “winterized” 
Number 
2-D that has been  adapted to cold weather  or  a Number 1-D, you 
can 
use one  gallon  of kerosene  for  every two  gallons  of diesel  fuel.  Once 
you  add the  kerosene,  run your  engine  for  several minutes 
so the fuels  will 
mix. Add kerosene  only when the temperature  falls  below 0°F (-1 S”C), 
because  the fuel economy of kerosene  isn’t as good as that  of diesel fuel. 
NOTICE: 
Never  use  home  heating  oil  or  gasoline  in  your  diesel  engine. \
They can  cause  engine  damage. 
In cold weather, your fuel filter  may become  clogged  (waxed). To unclog it, 
warm  the filter  to  between 
32°F and 50°F (OOC to 10°C). You won’t  need 
to  replace 
it. 
Water  in  Fuel 
Sometimes,  water  can be pumped  into your  fuel tank along  with your  diesel 
fuel.  This  can happen 
if a service station  doesn’t regularly  inspect and clean 
its fuel  tanks, or 
if it gets contaminated  fuel  from  its suppliers. 
If  this  happens,  a  WATER 
IN FUEL  light will come on. If it does,  the excess 
water must  be drained.  Your dealer  can  show 
you how to do  this. 
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        Page 272 of 488

L 
WATER 
IN 
FUEL 
If the light  comes on at any other time,  use this  chart.  This  light  also  should 
come  on  briefly when 
you  start  your  engine, 
as 
a check.  If it 
doesn’t,  have  it  fixed 
so it will  be there  to 
let  you  know  if you 
ever  do get  water  in 
your  fuel. 
If you drive  when  this warning  light is on, you  can damage your 
fuel  injection  system  and your  engine. 
If the light  comes  on  right 
after  you refuel, 
it means water  was pumped into your  fuel tank. 
Turn 
off your  engine  immediately.  Then, have the water  drained 
at once. 
“WATER IN FUEL” LIGHT  CHART 
Problem  Recommended  Action 
Light  comes on intermittently.  Drain water from  fuel  filter. 
Light stays on: 
1. At  temperatures  above  freezing. 
2. At temperatures  below  freezing. 
3. Immediately  after refueling - 
large  amount  of water possibly 
pumped  into 
fuel tank.  Drain  fuel  filter 
immediately. 
If no 
water  can be drained  and  light  stays 
on,  see  your  dealer  for  assistance. 
Drain  fuel  filter  immediately. 
If no 
water  can be  drained-water  may 
be  frozen.  Open the air bleed  valve 
to  check  for  fuel  pressure. 
If no  fuel 
pressure  is  present,  replace the  fuel 
filter. 
Fuel  tank  purging  required. See 
your  dealer  for  assistance. 
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        Page 273 of 488

Hesitation  or  “flat”  performance  at  high  speed  or  during  \
hard acceleration 
may  be  an  indication  of premature  fuel  filter  plugging  due  to  dirty  or 
contaminated  fuel.  The fidter  element  may need  to  be  changed 
if this 
happens.  See  your  dealer  for  assistance. 
To drain  water: 
1. Stop and park  the  vehicle  in a  safe  place.  Turn off the  engine  and  apply 
2. Remove  the  fuel  tank  cap. 
the  parking  brake. 
3. Place  a 
fuel-resistant  container  under  the  filter  drain  hose. 
5. 
6. 
7. 
8. 
4. With  the engine 
off,  open  the 
water  drain  valve 
2 to 3 turns. 
When  standing in 
front  of the 
vehicle,  the  valve 
is  located  on  the 
right  side  of the 
thermostat 
housing. 
Start  the  engine  and  allow  it  to  idle  until  clear  fuel  is  ob\
served. 
Stop  the  engine  and close  the  water  drain  valve. 
Remove  the  fuel-resistant  container  and properly dispose of the 
contaminated  fuel. 
To find  out  how  to  properly dispose of contaminated 
diesel  fuel  see  “What  to  Do  with  Used  Oil”  in  the  “E\
ngine  Oil (Diesel 
Engines)”  part,  later  in this  section. 
Install  the  fuel  tank  cap. 
If the  WATER IN FUEL light  comes  on  again  after  driving  a  short  distance 
or  the  engine  runs  rough  or  stalls-a large  amount  of water  has  probably 
been  pumped  into  the 
fuel tank.  The  fuel  tank  should  be  purged. 
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