1994 MAZDA MX-5 air condition

u AIR CONDITIONER 6. Disconnect the stator wires from the compressor hous- ing. 7. Remove the snap ring and the stator. 8. Assemble in the reverse order of disassembly. Adjust the clearance between the pressure plate and the rotor by inserting the proper shims. Standard clearance: 0.4--0.6 mm (0.016-0.024 in) - Part No. KA10 61 L21 Thickness 0.1 Omm (0.004 in} KAlO 61 L22 KAIO 61 L23 0.30mm I0.012 in} 0.50mm 10.020 in} Gartner Banana

AIR CONDITIONER u A/C compressor housing @ REPLACE 45UOUX4 1. Discharge valve body 4. Front housing 2. Discharge valve plate 5. Shaft seal plate 3. Discharge valve 6. Shaft seal 7. Rear housing 8. Compressor body 1. Measuring of compressor oil amount Measure the amount of the compressor oil which is in the A/C compressor. 2. Removal of discharge valve body (1) Remove the discharge valve body installation through bolts. Gartner Banana

u AIR CONDITIONER PIN (2) Remove the discharge valve installation bolts and discharge valve body. 3. Removal of discharge valve Remove the bolts, discharge valve plate and discharge valve. 4. Removal of front and rear housings (1) Remove the through bolts and front housing. (2) Remove the rear housing. (3) Remove the pin and gaskets. Gartner Banana

AIR CONDITIONER u BUSHING 5. Removal of shaft seal Remove the shaft seal from the shaft. Do not disas- semble the compressor body. 6. Removal of shaft seal plate Remove the shaft seal plate by using a suitably sized bushing. 7. Installation of shaft seal plate Install the shaft seal plate by using a suitably sized bush- ing. 8. Installation of shaft seal (1) Lubricate the shaft seal with the compressor oil. (2) Install the shaft seal on the shaft. 9. Installation of front and rear housings (1) Install the new gaskets and pin on the compressor body. Gartner Banana

u AIR CONDITIONER (2) Install the front and rear housings and tighten the through bolts loosely. 10. Installation of discharge valve Install the discharge valve and discharge valve plate and tighten the bolts. Tightening torque: 4.6 N.m (47 kgtcm, 41 in-lbf) 11. lnstallation of discharge valve body (1) Install the discharge valve body and tighten the bolts loosely. (2) Tighten the discharge valve installation through bolts loosely. 12. Tightening of bolts (1) Tighten the through bolts. Tightening torque: 25 N-m (2.6 kgtm, 19 ftslbf) Gartner Banana

AIR CONDITIONER u O-RING (2) Tighten the discharge valve body installation through bolts. Tightening torque: 10.8 N-m (110 kgf-cm, 95.5 in-lbf) (3) Tighten the discharge valve body installation bolts. Tightening torque: 10.8 N-m (110 kgf-cm, 95.5 in-lbf) 1 3. Pour compressor oil (ND-OILS) Pour compressor oil into the A/C compressor. Compressor oil amount: Same amount as drained, plus 20 ml(20 cc, 0.6 fl or) 14. Installation of service valve (1) Apply the compressor oil to the new O-rings. (2) Install the service valves to the compressor and tight- en the installation bolts. Tightening torque: 12.3 N-m (125 kgf-cm, 109 in-lbf) Gartner Banana

u AIR CONDITIONER I NC COMPRESSOR 45UOUX-119 Adjustment Drive belt (With PIS) 1. Loosen PIS oil pump bolts @ and @ and nut 0. ...-' 2. Adjust the belt tension and deflection to specification by turning adjusting bolt 0. 3. Tighten bolts @ and @J and nut 0. (Without PIS) 1. Loosen the locknut. 2. Adjust the belt tension and deflection to specification by Tightening torque: @I: 3246 N.m (3.2-4.7 kgf-m, 24-33 ftelbf) @I: 37-53 Nem (3.7-5.5 kgf-m, 27-39 ft-lbf) 0: 19-25 N.m (1 3-2.6 kgf-m, 14--18 ft-lbf) turning the adjusting bolt. 3. Tighten the locknut. 1 Tension t Deflection when applying moderate pressure 98 N {lo 1 kgf, 22 Ibf) Tightening torque: 38-51 N-m (3.8-5.3 kgf-m, 28-38 ft-lbf) Specification NC COMPRESSOR 45UOUX-121 New 490-588 N (50.0-60.0 kgf, 11 0-1 32 Ibf) 8.0-9.0 mm {0.31-0.35 in) Specification Used 422490 N (43.0-50.0 kgf, 9!5-110 Ibf) 9.0-1 0.0 mm I0.35--0.39 in) New Used Tension Deflection when applying moderate pressure 98 N (10 kgf, 22 Ibf) 490-588 N {50.0-60.0 kgf, 110-132 IbfJ 8.0-9.0 mm i0.31-0.35 in) 422490 N (43.0-50.0 kgf, 95-1 1 0 Ibf) 9.0-1 0.0 mm I0.35-0.39 in) Gartner Banana

TECHNICAL DATA MEASUREMENTS ......................... TD- 2 ................................... ENGINE TD- 2 .................... LUBRICATION SYSTEM TD- 5 ........................ COOLING SYSTEM TD- 5 FUEL AND EMISSION CONTROL SYSTEMS . TD- 6 ENGINE ELECTRICAL SYSTEM ............. TD- 7 .................................. CLUTCH TD- 7 .................. MANUAL TRANSMISSION TD- 8 AUTOMATIC TRANSMISSION ............... TD- 9 ....................... PROPELLER SHAFT TD-11 FRONT AND REAR AXLES ................. TD-12 STEERING SYSTEM ....................... TD-12 BRAKING SYSTEM ........................ TD-13 WHEELS AND TIRES ...................... TD-13 ............................. SUSPENSION TD-14 BODY ELECTRICAL SYSTEM ............... TD-15 HEATER AND AIR CONDITIONING SYSTEM . TD-15 STANDARD BOLT AND NUT TIGHTENING ................................. TORQUE TD-15 45UTDX-001 Gartner Banana