Body Components & Trim -
0 13.3.4 Console Assembly, Renew
SRO 76.25.01
. Remove the battery cover. Disconnect the battery.
. Remove the drivers side and passenger side underscuttle
pads, see subsections 13.3.19 and 13.3.20.
Remove the console ashtray, see sub-section 13.3.28.
. Remove the console finisher veneer panel, see sub-sec-
tion 13.3.24.
. Remove the radio console, see sub-section 13.3.10.
. Remove the fascia center veneer panel, see sub-section
. Undo and remove the console upper securing screws.
. Displace and reposition the rear air distribution outlet box.
. Disconnect the cigar lighter multi-plug (where fitted).
. Disconnect the security system valet switch multi-plug.
. Remove the rear air distribution outlet box.
. Disconnect the security system valet switch multi-plug.
. Remove the rear air distribution outlet box.
. Undo and remove the center console rear mounting secur- ing screw.
. Remove the console assembly and place on the bench.
. Displace and remove spire clips from console assembly.
. Open the glove box lid.
. Remove the glove box lid latch.
Undo and remove glove box lid rear securing screws.
Displace and remove glove box lid / glove box assembly.
. Place the console aside.
Place the new console to the front.
. Fit and align the glove box lid /glove box assembly.
. Fit but do not fully tighten the glove box lid securing screw.
. Close the glove box lid and check the adjustment.
Open and adjust the glove box
lid.
. Finally tighten the lid securing screws.
. Fit and align the glove box lid latch.
. Close the glove box lid.
. Fit and align the spire clips to the console.
. Place the console in position in the vehicle.
. Fit and tighten the console front securing screws.
Fit and tighten the console rear securing screw.
. Reconnect the security system valet switch multi-plug.
. Place the air distribution outlet in position.
Connect rear cigar lighter harness multi-plug (if fitted).
Fit and fully seat the air distribution outlet.
. Refit fascia center veneer panel.
Refit the radio console.
. Refit the console finisher veneer panel.
. Refit the console ashtray.
9 Refit underscuttles.
. Reconnect the battery.
. Refit the battery cover.
13.3.23.
Issue 1 August 1994 X300 VSM 13
Body Components & Trim e
Remove the battery cover. Disconnect the battery.
. Remove the console ashtray, see subsection 13.3.28.
. Remove console veneer panel, see subsection 13.3.24.
. Remove the gear selector ident plate securing screws.
. Carefully reposition the radio console assembly from the
mounted position.
. Disconnect the assembly harness multi-plugs.
. Disconnect the antenna co-axial connector.
Undo and remove the ground lead to radio securing nut.
. Reposition the ground lead from radio stud.
. Disconnect the radio harness multi-plugs.
. Reposition the radio harness from the center console.
. Displace the radio console assembly.
. Remove the radio assembly from the console.
. Remove the radio retaining plate.
Undo and remove the air conditioning control module se
-
curing screws.
. Displace and remove the module.
. Undo and remove switch/clock module securing screws.
. Displace and remove the module assembly.
. Place the radio console aside.
. Place the new radio console to the front.
. Fit and fully seat the switch /clock module to the console.
. Fit and tighten the module securing screws.
. Fit and fully seat air conditioning module to the console.
. Fit and tighten the securing screws.
. Fit and fully seat the radio mounting plate to the console.
. Place the radio console to the center console position.
. Place the radio to the center console position.
* Route the radio harness / multi-plugs through the radio
. Connect the radio harness multi-plugs.
8 Connect the radio console harness multi-plugs.
. Route the radio ground and antenna leads through the
. Fully seat the radio console in the mounted position.
Reposition the ground lead to radio securing stud.
Fit and tighten the securing nut.
Connect the antenna co-axial to the radio.
. Reposition the excess harness / leads into the radio
mounting hole, ensuring that the harnesses are posi- tioned to allow the radio to be pushed fully home.
console
into the center console position.
radio console.
Fit and tighten the securing screws.
. Fully seat the radio into the console.
. Reposition and fit the selector ident plate.
. Fit and tighten the ident plate securing screws.
. Refit the console veneer panel. I
13.3.10 Radio Console, Renew
SRO
76.25.15
Issue 1 August 1994 16 X300 VSM
Body Components & Trim ~
issue 1 August 1994 X300 VSM 21
13.3.17 Fascia Board, Renew
SRO 76.46.01
. Remove
the battery cover and disconnect the battery.
Remove the drivers side and passenger side underscuttle
pads, see sub
-sections 13.3.19 and 13.3.20.
. Remove the drivers airbag module, see section 15.5.
Remove the steering wheel, section 10.
Remove the drivers side and passenger side fascia closing
. Remove the fascia center veneer panel, see subsection
Remove the fascia board for access, see subsection
. Disconnect the air conditioning differential potentiometer
Remove the differential potentiometer assembly.
. Displace and reposition the through panel connectors
from the fascia assembly.
. Displace the fascia vent motor / gearbox assemblies har- ness multi-plug from the mounting bracket.
. Disconnect and reposition the fascia harness to console
harness
multi-plug from the mounting bracket.
. Disconnect the BPU harness multi-plugs.
Remove the tiestraps securing the harness to the fascia.
. Reposition the fascia on a bench.
= Displace and reposition the solar sensor assembly from
Disconnect the solar sensor harness multi-plug.
Remove the solar sensor assembly.
= Undo and remove the defrost vents securing screws.
Displace and reposition the defrost vent assemblies.
. Disconnect the tweeter speaker harness multi-plugs.
. Remove the defrost vent assemblies.
. Displace the fascia harness grommet from the fascia.
. Route the harness through the aperture.
Remove the fascia harness assembly.
. Undo and remove passenger airbag deployment door to
fascia securing bolts ( one bolt is removed with the fascia).
. Displace and remove the deployment door assembly.
. Undo and remove the passenger airbag module to fascia
. Displace and remove the airbag module assembly.
. Undo and remove the airbag module I BPU mounting
bracket assembly to fascia securing nuts 1 bolts.
= Displace and remove the mounting bracket assembly.
. Retrieve the spacing washers.
. Displace and remove the side vent outlets from the fascia.
. Displace and remove the side vent ducts securing clips.
. Displace and remove the side vent ducts.
. Undo and remove the center vent flap assembly to fascia
. Displace and remove the center vent flap assembly.
Undo and remove fascia location bracket securing nuts.
Displace and remove the location bracket.
panels, see
sub
-sections 13.3.22 and 13.3.21.
13.3.23. 13.3.17.
harness multi
-plug.
the fascia.
securing bolts.
securing nuts.
Body Components & Trim
. Reposition and fit the motor/gearbox assemblies harness
. Fully seat the through panel connectors to the fascia.
. Place the air conditioning differential potentiometer to the
fascia and route the differential potentiometer harness
through the vent aperture.
. Reconnect the differential potentiometer harness multi-
Plug.
Refit the fascia board.
. Refit the center veneer panel.
. Refit the fascia closing panels.
. Refit the steering wheel.
. Refit the drivers airbag module.
. Refit the underscuttle pads.
. Reconnect the battery and refit the battery cover.
multi
-plug
to the mounting bracket.
X300 VSM 23 Issue 1 August 1994
~~ Body Components & Trim
e 13.3.18 Fascia 6oard - Remove
For Access And Refit
SRO 76.46.01/90
. Remove the battery cover. Disconnect the battery.
Remove the drivers side and passenger side underscuttle
. Remove the drivers airbag module, see section 15.5.
. Remove the steering wheel, section 10.
9 Remove the drivers side fascia closing panel, see sub-sec-
. Remove the passenger side fascia closing panel, see sub-
. Remove the fascia center veneer panel, see subsection
. Undo and remove the fascia tie bar securing nuts.
. Displace the tie bars.
. Undo and remove the instrument housing /fascia switch-
. Reposition the multi-plug mounting bracket.
. Disconnect the steering column control module multi-
. Disconnect the fascia switchpack harness multi-plugs.
. Displace and reposition the instrument pack for access.
. Disconnect the instrument pack harness multi-plugs.
. Remove the instrument pack / fascia switchpack assem-
. Disconnect the right hand fascia harness to cabin harness
. Disconnect the column switchgear and column motors
Disconnect the ignition switch harness multi-plug.
. Disconnect the exciter coil harness multi-plug.
. Disconnect the speaker tweeter harness multi-plug.
. Disconnect the speed control control module harness
. Undo and remove the fascia to center console securing
. Displace and remove the passenger side outlet duct.
. Disconnect the fascia harness to console harness multi-
9 Disconnect the let3 hand fascia harness to cabin harness
. Undo and remove the fascia ground eyelets to bodysecur-
. Displace and reposition the ground eyeletsfrom the stud.
. Displace and reposition the airbag control module from
Undo and remove the fascia assembly lower securing nut.
. Undo and remove the fascia outer body bracket to fascia
Carefully displace the fascia rearwards.
pads, see
sub
-sections 13.3.19 and 13.3.20.
tion 13.3.22.
section 13.3.21.
13.2.23.
pack securing screws.
0 plugs.
bly.
multi
-plug.
harness multi
-plug.
multi
-plug.
screws.
0 plugs.
multi
-plug.
ing nut.
the mounting bracket.
securing bolts.
m
0
X300 VSM Issue 1 August 1994 24
Body Components & Trim -
. From behind the fascia passenger side, disconnect the
passenger airbag harness multi-plug.
. With assistance, remove the fascia from the vehicle and
place on a suitably protected bench.
Place the fascia
in position in the vehicle with the center
location peg correctly engaged.
Reconnect the passenger airbag module harness multi-
Plug.
. Carefully fit and align the fascia to the mounting position.
. Fit and tighten the fascia to outer body brackets securing
bolts.
Fit and tighten the fascia assembly lower securing nut.
Reposition and
fit the airbag control module to the mount-
ing bracket.
Reposition and fit the fascia harness ground eyelets to the
ground stud.
Fit and tighten the ground eyelet securing
nut.
harness multi-plug. . Reconnect the left hand fascia harness to cabin housing
. Reconnect the fascia harness to console harness multi- plugs.
Fit and align the passenger side outlet duct.
. Fit and tighten the fascia to console securing screws.
. Reconnect the speed control harness multi-plug.
. Reconnect the speaker tweeter harness multi-plug.
. Reconnect the exciter coil harness multi-plug.
Reconnect the column switchgear and column motor har-
. Reconnect the right hand fascia harness to cabin harness
. Place the instrument pack / fascia switchpack in position.
. Reconnect the instrument pack harness multi-plugs.
. Reposition and fitthe instrument packassemblytothefas-
cia.
Reconnect the fascia switchpack harness multi-plugs.
Reconnect the steering column harness multi
-plugs.
. Reposition and fit the switchpack harness multi-plug mounting bracket.
ness
multi
-plugs.
multi-plug.
. Fit and tighten the instrument pack/ switchpack securing
bolts.
- Fit and align the fascia tie bars.
. Fit and tighten the tie bar securing nuts.
9 Refit the center veneer panel.
Refit the fascia closing panels.
. Refit the steering wheel.
. Refit the drivers airbag module.
. Refit the underscuttle pads.
. Reconnect the battery and refit the battery covers.
Issue 1 August 1994 X300 VSM 25
Body Components & Trim .B+La.
13.3.28 Console Ashtray, Renew
SRO 76.67.18
. Raise the trunk lid.
Remove the battery cover and disconnect the battery.
. Open the glove box lid.
. Undo and remove the ashtray assembly securing screws.
. Displace the ashtray for access.
Disconnect cigar lighter / illumination Lucar connectors.
. Displace and remove the ashtray assembly.
. Place the ashtray assembly to the front.
. Open the ashtray lid.
Displace and remove the inner ashtray.
. Displace and remove the cigar lighter element assembly.
Carefully displace and remove the cigar lighter illumina-
. Carefully displace and remove the cigar lighter assembly
. Carefully remove and discard the ashtray surround veneer
Displace and remove the ashtray surround veneer panel.
. Carefully remove and discard the ashtray lid veneer panel
securing clips.
. Close the ashtray.
. Displace and remove the ashtray lid veneer panel.
Displace and remove the inner ashtray retaining clips.
. Place the ashtray aside.
. Place the new ashtray to the front.
. Fit and fully seat the inner ashtray retaining clips.
. Fit and align the lid veneer panel.
. Fit and fully seat the veneer panel securing clips.
. Open the ashtray lid.
. Fit and align the ashtray surround veneer panel.
. Fit and fully seat the veneer panel securing clips.
. Fit and fully seat the cigar lighter assembly.
9 Fit and fully seat the illumination bulb assembly, ensuring
. Fit the cigar lighter element assembly.
. Fit the inner ashtray and close the ashtray lid.
. Place the ashtray in position.
Reconnect the Lucar connectors.
. Reposition and fit the ashtray assembly.
. Fit and tighten the ashtray securing screws.
. Close the glovebox lid.
. Reconnect the battery and refit the battery cover.
tion
bulb holder assembly.
from the ashtray.
panel securing clips.
that the ground tag contacts the cigar lighter body.
116 802
Fig. 1
Issue 1 August 1994 X300 VSM 31
Body Components & Trim -
13.3.3 1 Steering Column Switchgear Mounting Bracket,
Renew
SRO 76.46.33
J 76-1 082
Fig. 1
Remove the steering column lower and upper cowls, see
. Remove the battery cover and disconnect the battery.
. Remove the driver airbag module, see section 15.1.
. Remove the steering wheel, see section 10.
. Remove the cassette and cancellation module (1 Fig. I),
. Displace the audible warning speaker multi-plug (2 Fig. 1)
. Disconnect the speaker multi-plug.
. Displace and remove the switch gear mounting bracket (3
. Undo and remove the audible warning speaker securing
. Undo and remove speaker/ harness securing 'P' clip nut.
. Displace the 'P' clip nut.
. Remove the audible warning speaker (4 Fig. 1).
Displacethedimmer modulemulti-plug (5Fig. 1)fromthe
subsections 13.3.30 and 13.3.29.
see section 10.
from the mounting bracket
(3 Fig. 1).
Fig. 1).
screws.
mounting bracket.
issue 1 August 1994 X300 VSM 33