1994 JAGUAR XJ6 transmission

Engine (AJ16) 1-
Fixing lightening Torque
(Nm)
Cooling System
(continued)
Fan drive unit to pulley
Hose clamp, breather to thermostat
Hose clamp, breather to throttle body
Hose clamp, bypass hose
Hose clamp, water pump to pipe
Thermostat cover to housing
Thermostat to cylinder head
Water pipe bracket to inlet manifold 21,5 - 28.5
1,5
- 2,5
1,5
- 2,5
2,5
- 3,5
2,5
- 3,5
2 1,5
- 28,5
21.5 - 28,5
21,5 - 28,5
Water pump assembly
Water pump to timing cover 21,5 - 28,5
21,5 - 28,5
Water pump to water rail 2,5 - 3,5
Water rail to cylinder block
X300 VSM iii Issue 1 August 1994
21,5 - 28,5
@
Water temperature sensor to thermostat housing
Water temperature transmitter to thermostat housing 14,5 - 19,5
14,5 - 19,5
44,5 - 59,5
Engine Mounting
*Engine mounting bracket screw
' Exhaust Manifold
Exhaust manifold to cylinder head
Heatshield to exhaust manifold
Lifting eye setscrew (slave item only) 44,5 - 59,5
21,5 - 28,5
21,5 - 28,5
Miscellaneous Hoses
Hose clamp, heater return hose to throttle body
Hose clamp, hose to cam cover
Hose clamp, water pump
Oil Cooler (4,O liter supercharged)
Hose clamp, oil cooler hose to radiator cradle
Oil cooler clamp screw
5-7
Oil cooler pipe bracket screw
Oil cooler pipes to engine
Oil cooler to body
Tube nut,
all except those shown below
Tube nut, transmission pipes to transmission
1,5 - 2,5
2,5
- 3.5
2,5
- 3,5
7
- 10
1,5
- 2.5
14
- 18
17
-23
17
- 23
16
- 20
Oil Pump, Filter & Oil Pan
Drain plug 64,8 - 79,2
Filter head to cylinder block 21,5 - 28,5
Oil filter cartridge 12 - 15
Oil pan to cylinder block 21,5 - 28.5
Oil pan to timing cover 21,5 - 28,5
Oil pump and oil pump carrier to cylinder block 21,5 - 28.5
Rear cover to body 9,5 - 12,5
Relief valve plug 35,7 - 48,3
Supercharger
Adapter to timing cover
Air duct clamp to intercooler
Air duct hoses
Air duct lower to intercooler 22 - 28
2,5
- 3,5
2,5
- 3,5
2,5
- 3,5

3.1.1 ENGINE, GENERAL
The 3.2 /4,0 liter normallv aspirated
and the 4.0
Engine (AJ16)
liter supercharged engined vehicles are equipped with the AJ 16family of six cylinder in-line engines. The engines have a fully mapped engine management system with digital ignition and
individual on-plug ignition coils.
This section describes the service procedures to be carried out with the engine in situ.
It also covers the renewal of the engine / transmission unit.
For information relating to strip
-down, inspection, fault diagnosis, renovation and rebuild work, refer to the AJ16
Engine Service Manual.
X300 VSM 1 Issue 1 August 1994

Engine (AJ16)
3.1.2 ENGlNE/ TRANSMlSSlON UN/& RENEW
SRO 12.41.02/20
The engine/transmission unit on the AJ 16 normally aspirated and supercharged engined vehicles are fitted ontothree
engine mounting/bracket assemblies. The two front engine mountings for the 3.2/4.0 liter normally aspirated and the
4.0 liter supercharged engined vehicles are identical. They are fitted to the front crossmember on either side of the
engine bay. Rubber to metal
engine/transmission rear mounts used for both engine types, are secured to a support
bracket which traverses the two body underframe longitudinal members. For access to remove the engine carry out the following procedures:
WARNING: WHEN WORKING WlTHlN THE ENGINE COMPARTMENT, KEEP CLEAR OF THE RADIATOR COOLING
FANS AS THEY COULD START WITHOUT WARNING EVEN IF THE ENGINE IS NOT RUNNING.
. Remove the hood, see SRO 76.16.01, section 13
. Remove the air cleaner assembly.
. Depressurize the fuel system, see SRO 19.50.02, section 5.1.
Disconnect the battery.
. In line with the relevant SRO's and sections, remove all appropriate obstructing parts, including their fixing and
. Disconnect all mechanical and isolate all electrical linkages leading to and from the engine.
. De-gas the airconditioning system, see section 14, Charge Recovery (System depressurization).
mounting
arrangements.
CAUTION : Do not vent refrigerant directly to the atmosphere and always use Jaguar approved recovery/recycle/re- charge equipment.
. Drain the engine oil, see 3.1.3 this section.
. Drain the coolant, see SRO 26.10.01, section 4.1.
WARNING: DO NOT REMOVE THE HEADER TANK PRESSURE CAP WHILE THE ENGINE IS HOT. IF THE CAP MUST
BE REMOVED, PROTECT THE HANDS AGAINST ESCAPING STEAM AND SLOWLY TURN THE CAP ANTI- CLOCKWISE UNTILTHE EXCESS PRESSURE CAN ESCAPE. LEAVETHE CAP IN THIS POSITION UNTIL ALL
STEAM AND PRESSURE HAS ESCAPED AND THEN REMOVE THE CAP COMPLETELY.
Before lifting the complete engine/transmission unit with an engine hoist from the engine bay, ensure that two engine
lifting brackets (tool 18G. 1465) are secured equally spaced to the inlet manifold studs. The engine lifting brackets
should be positioned towards the front and the rear of the assembly. Ensure the front of the vehicle is jacked
up secure- ly on stands when removing the assembly.
e
0
0
X300 VSM Issue 1 August 1994 2

Engine (AJ16)
3.1.5 FRONT ENGINEMOUNTING BRACKETASSEMBLY, RENEW
SRO 12.45.01 LH
SRO 12.45.03 RH
Each of the two engine mounting bracket assemblies com- prises a mounting rubber (1 Fig. 1) with an insulator (2 Fig.
1) clamped between two brackets ( 3&4 Fig. I).
The front of the engine complete with attached mounting
bracket assemblies is seated on support brackets welded to
the front crossmember and is secured to the brackets by
a single fixing arrangement comprising nuts, bolts and
washers.
. Jack up the vehicle and secure the engine hoist (Service
Tool MS53 C) to lifting eyes of the front engine lifting
brackets.
. Remove the front engine mounting bracket assembly to
front crossmember fixing screws. These can be accessed
via
two round openings positioned underneath the cross- member.
= Remove any obstructing parts preventing the front end of
the engine from being lifted from its seating.
Lift the front end of the engine / transmission unit slightly
and detach the front mounting bracket assemblies from
the lower engine housing.
3.1.6
SRO 12.45.04 REAR
ENGINE MOUNTING ASSEMBLY RENEW
The rear engine mounting assembly comprises a rubber to
metal engine/transmission rear mount (1 Fig. 2) secured to a support bracket (2 Fig. 2) by a single fixing arrangement.
. With the aid of the engine hoist (Service Tool MS53 C) se- cured to the lifting eyes of the rear engine lifting brackets,
and a jack positioned under the rear mounting bracket,
take the weight of the engine.
. Undo and remove the fixing arrangement securing the
rear engine mounting bracket assembly.
. Lower the jack and remove assembly.
. Dismantle the assembly, clean all components and exam- ine for any signs of wear or damage.
Renew components as necessary.
J12-8LL
Fig. 1
J 12- 8 LS
Fig. 2
8
Issue 1 August 1994 4 X300 VSM

SECTION CONTENTS
-
Engine (V12)
m
X300 VSM i Issue 1 August 1994
Sub-section Title SRO Page
Ito111 ............ PreliminaryPages .................................................................... i
3.2.7 . . . . . . . . . . . . . Engine,General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.2.2.. . . . . . . . . . . . Engine/ Transmission Unit, Renew. . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . 12.37. 01/90 . . . . . . . . . . 2
3.2.3
. . . . . . . . . . . . . Engine Oil, Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.60.00 . . . . . . . . . . . . . 3
3.2.4
. . . . . . . . . . . . . Oil Filter Canister, Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.60.04 . . . . . . . . . . . . . 3
3.2.5..
. . . . . . . . . . . Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.60.68 . . . . . . . . . . . . . 4
3.2.6
. . . . . . . . . . . . Front Engine Mounting Bracket Assembly, Renew . . . . . . . . . . . . . . . . . . . 12.45.01 LH
12.45.03 RH ... . . . . , . . 4
3.1.7
. . . . . . . . . . . . Rear Engine Mounting Assembly, Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.45.08 . . . . . . . . . . . . . 5

Engine (V12)
3.2.1 ENGINE, GENERAL
The twelve cylinder, vee formation engine has a capacity of 6.0 liters. Each cylinder bank has a single overhead
camshaft and two valves percylinder. The engine has a fully mapped engine management system with digital ignition
and two ignition coils.
This section describes the service procedures to be carried out with the engine in situ.
It also covers the renewal of
the engine / transmission unit.
For information relating
tostrip-down, inspedion,fault diagnosis, renovation and rebuild work, referto the VI2 Engine
Service Manual.
X300 VSM 1 Issue 1 August 1994

3.2.2 ENGINE - GEARBOX/ TRANSMISSION
ASSEMBLY, RENEW
SRO 12.37.01/90
The engine /transmission unit on the V12 6.0 liter model is mounted on three engine mounting / bracket assemblies
fitted to the front crossmember on either side of the engine bay. The engine/ transmission rear mount is a mounting
bracket and spring assembly fitted and secured to body underframe longitudinal members. For access to remove the
engine carry
out the following procedures:
WARNING: WHEN WORKING WITHIN THE ENGINE COMPARTMENT, KEEP CLEAR OF THE RADIATOR COOLING
FANS AS THEY COULD START WITHOUT WARNING, EVEN IF THE ENGINE IS NOT RUNNING.
. Remove the hood, see SRO 76.16.01, section 13.
. Remove the two air cleaner assemblies, see SRO’s 19.10.01 & 19.10.02.
. Remove the engine cover, see SRO 12.29.93 (V12 Engine Service Manual).
Depressurize the fuel system, see SRO 19.50.02, section 5.1.
In line with the relevant SRO’s and sections, remove all appropriate obstructing parts, including their fixing and
. Disconnect all mechanical and isolate all electrical linkages leading to and from the engine.
. De-gas the air conditioning system, see section 14, Charge Recovery (System depressurization).
Disconnect
the battery.
mounting arrangements.
CAUTION: Do
not vent refrigerant directly to the atmosphere and always use Jaguar approved recovery/recycle/ra charge equipment.
Drain the engine oil, see 3.2.3 this section.
Drain the coolant, see SRO 26.10.01, section 4.1.
WARNING: DO NOT REMOVE THE HEADER TANK PRESSURE CAP WHILE THE ENGINE IS HOT. IF THE CAP MUST
BE REMOVED, PROTECT THE HANDS AGAINST ESCAPING STEAM AND SLOWLY TURN THE CAP ANTI- CLOCKWISE UNTIL THE EXCESS PRESSURE CAN ESCAPE. LEAVE THE CAP IN THIS POSITION UNTIL ALL
STEAM AND PRESSURE HAS ESCAPED AND THEN REMOVE THE CAP COMPLETELY.
Before
lifting the complete engine/transmission unit with an engine hoist from the engine bay, ensure that two engine
lifting brackets (tool 18G. 1465) are secured equallyspaced to the inlet manifold studs. The four engine lifting brackets
should be positioned towards the front and the rear of the assembly. Ensure the front of thevehicle is jacked
up secure- ly on stands when removing the assembly.
X300 VSM Issue 1 August 1994 2

Engine (V12)
3.2.5 OIL COOLER, RENEW
SRO 12.60.68
The oil cooler is located below the radiator, behind the front
bumper and is fitted to the radiator lower mounting using
two securing bolts. The cooler feed pipe comprising several
sections and return pipe (Fig.
1) are connected to the oil
cooler by means of easily detachable quick
-fit connectors.
3.2.6 FRONT ENGINE MOUNTING BRACKET
SRO 12.45.01 LH
SRO 12.45.03 RH
Each of the two engine mounting bracket assemblies com- prises a hydraulic mount (1) secured to an engine side
mounting bracket (2) which in turn is bolted to the lower en- gine housing. The engine mounting heat shield (3) is fixed
to the hydraulic mount studs (41, protruding through the
centre hole of the engine side mounting bracket.
The front of the engine complete with attached mounting
bracket assemblies is seated on support brackets welded to
the front crossmember and is secured to the brackets by a
single fixing arrangement comprising bolts and washers.
. Jack up the vehicle and secure the engine hoist (Service
Tool MS53 C) to lifting eyes of the front engine lifting
brackets
Remove the front engine mounting bracket assembly to
front crossmember fixing bolts.
Thesecan be accessedvia two round openings positioned underneath the cross- member.
Remove any obstructing parts preventing the front end of
engine from being lifted from its seating.
Lift the front end of the engine /transmission unit slightly
and detach the front mounting bracket assemblies from
the lower engine housing.
ASSEMBLV, RENEW
Fig. 1
4 X300 VSM Issue 1 August 1994