13.4 TRUNK
13.4.1 Trunk, Description
The trunk houses the spare wheel, the battery, an electrical carrier containing electrical fuses, relays and modules and
a compact disc auto-changer attached to body bracketry. The trunk is fitted with push-fit, velour finish, liners (1 Fig. 1) to the sides and front inner panel; the trunk floor is covered with carpet attached to a removable floor board (2 Fig. 1) and a battery cover (3 Fig. I), one covering the spare wheel and wheel changing equipment, the other covering the
battery and electrical carrier.
The floor board rests on the spare wheel, the front and rear edges
of the floor board locating in blocks on the fuel tank
backboard and on the rear of the body. The blocks accommodate the two possible height settings caused by the differ- ence in thickness between the space saver and full sized spare wheels.
A tread plate (4 Fig. 1) is attached to the trunk sill and a liner is fitted to the rear of the trunk below the sill. Interior trim finisher panels are fitted to the rear lamp units accessed from the trunk opening.
The trunk lid
(5 Fig. 1) is fitted with a removable moulded liner and two trunk illumination lights; the lid is supported by two gas struts, attached through press-on fittings between the inner wheel arch and trunk hinge (6 Fig. 1). A warning
triangle is attached by a bracket to the trunk lid and retained in the open position by a rubber block (Europe inc UK only).
Trunk locking is based on a central latch and striker, operated electrically through the central locking system
by an ad- jacent actuator or by key in a barrel lock located behind the trunk lid badge.
For details on renewal
of trunk front and side liners, trunk carpet, trunk seal retainer and battery cover, see relevant
Service Repair Operations.
2 4 3 J76-1056
1. Trunk Liners 2. Removable floor board 3. Battery cover
4. Treadplate 5. Trunk lid 6. Hinge
Fig.
1 Trunk Components and Trim
Issue 1 August 1994 X300 VSM 38
Climate Control Systems
Manual Inputs
Automatic inputs
outputs
14.5 AIR CONDITIONING CONTROL MODULE (A/CCM)
14.5.1 Description
Theclimate control system peripheralscommunicate with theA/CCMvia three main devicecategories, plusthevehicle
power supply and ground connections.
Control panel Face Vent Temperature Control
Temperature and solar sensors
Flap
servo motor potentiometers
Circulation pump
& coolant flow valve
Power
transistor(fan speed control)
Compressor lock sensor
(12 cylinder only)
Instrument pack (coolant temp
& road speed) (engine revolutions via engine control module)
Blower motors (Left
& Right) & associated relays
Flap
servo motors
Heated front
/ rear screens & exterior mirror relays
Motorized in
-car aspirator
Compressor clutch request to engine control module (not
heater-only cars)
Circulation pump relay
Coolant flow valve
X300 VSM Issue 1 August 1994 7
Climate Control Systems
. Centre vent flap
Foot flap
Defrost flap
I I
14.5.2 Control Module Interfaces
. Recirculation switch
. Air con onloff switch
. System onloff switch
. Auto. / Man. select
. Set temperature
. Air flow outlet mode set
. Heated front screen switch
. Heated rear screen &
. External temp. display
. FahrenheiVCentigrade
heated mirror switch
switch
switches
. Solar sensor
. Motorized in-car aspirator
. Ambient temp. sensor
9 Evaporator temp. sensor
. Heater matrix temp. sensor
. Compressor lock sensor
. Face differential temp. control
. Refrigerant pressure switch
. Engine speed signal
. Engine coolant temperature
Vehicle speed signal
Circulation pump
. Coolant flow valve
. Power transistor (fan speed
= Servo motor potentiometers:
signal
control)
LH air inlet flap
RH air inlet flap
Centre vent flap
Foot flap
Defrost flap
Air by
-pass flap
CONTROL PANEL
4
-
4
4
4
4
4
4
A 1 CCM
e I . External temp. display
. Coolant recirculation valve
. Coolant recirculation pump
Cool air by-pass
Air Flow Speed Control
. LH blower motor & power transistor
. RH blower motor & power transistor
. LH high speed relay
. RH high speed relay
. LH air inlet
. RH air inlet
. Compressor
- . Front screen heater (to EMS)
- . Heated rear screen
and door mirrors
Fig.
1 Schematic view AI CCM Inputs & Outputs
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0
0
0
Issue 1 August 1994 8 X300 VSM
Climate Control Systems
14.8 REFRIGERATION CYCLE:
The Compressor draws low pressure, low temperature re- frigerant from the evaporator and by compression, raises re- frigerant temperature and pressure. High pressure, hot
vaporized refrigerant enters the Condenser where it is
cooled by the flow of ambient air.
A change of state occurs
as the refrigerant cools in the condenser and it becomes a
reduced temperature high pressure liquid.
From the condenser the
liquid passes into the Receiver / Drier which has three functions,
a) Storage vessel for varying system refrigerant demand.
b) Filter to remove system contaminants. c) Moisture removal via the dessicant.
With the passage through the
receiver/drier completed the,
still high pressure liquid refrigerant enters the Expansion
Valve where it is metered through a controlled orifice which
has the effect of reducing the pressure and temperature.
The refrigerant, now
in a cold atomized state, flows into the
evaporator and cools the air which is passing through the
matrix.
As heat is absorbed by the refrigerant
it once again changes
state, into a vapour, and returns to the compressor for the
cycle to be repeated (Fig.
1).
There is an automatic safety valve incorporated in the com- pressor which will operate should the system pressure be in
excess of 41 bar. The valve will reseat when the pressure
drops below 27,6 bar.
W Thedivisionof HIGHandLOWsideissimplythesys- tem pressure differential created by the compressor
discharge (pressure), suction (inlet) ports and the
relative inlet and outlet ports
ofthe expansion valve.
This differential is critical to system fault diagnosis
and efficiency checks.
Twelve Cylinder Vehicles only:
Dual pressure switch: This two-function pressure switch
cuts electrical power to the compressor clutch if the system
pressure is outside of the range
of 2 Bar (1st Function) to 30
Bar (2nd Function).
Six Cylinder Vehicles only:
There are two switches incorporated into the high side of the
system which have the following functions:
a) Trinary; This three function pressure switch, cuts electri
-
cal power to the compressor clutch should the system pres- sure not be in a range of 2 bar (1st function) to 30 bar (2nd
function). The switch also provides a ground signal to oper
- ate the appropriate relay (within the 'Stribel,' unit) to ener- gize both engine cooling fans when maximum A/ C cooling
is required. Operation pressure, 20 bar input (3rd function).
b) Pressure Switch Slow Cooling Fans; When the system
pressure is 12 bar, medium A/ C demand, the operation of
this switch connects both engine cooling fans in series to op- erate at half battery voltage and so, half fan speed. 1.
Compressor
2. Condenser
3. Receiver / Drier 4. Expansion Valve
5. Evaporator
6. Pressure switch - Dual type
on 12
cyl & Trinary on 6 cyl
Fig. 1
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Issue 1 August 1994 12 X300 VSM
rl Electrical
SECTION CONTENTS
Sub-section Title SRO Page
15.6 .............
15.6.1 ............
15.6.2 ............
15.6.2.1 ..........
15.6.2.2 ..........
15.6.2.3 ..........
15.7 .............
15.8 .............
15.9 .............
15.9.1 ............
15.9.2 ............
15.10 ............
15.10.1 ..........
15.10.2 ..........
15.10.3 ..........
15.10.4 ..........
15.11 ............
15.11.1 ...........
15.12 ............
15.12.1 ..........
15.12.2 ..........
15.12.3 ..........
15.13 ............
15.13.1 ..........
Power Wash & Screen Wash / Wipe .................................................... 16
Windscreen Wipers and Washers. General Description .................................... 16
Windscreen Wipers and Washers. Switch ............................................... 16
Windscreen Wipers and Washers. Single Wipe Operation ................................. 16
Windscreen Wipers and Washers. Programmed Wash / Wipe Operation ..................... 77
Windscreen Wipers and Washers. Headlamp Power Wash Operation ....................... 17
Closures Switching .................................................................. 18
In-Car Entertainment ................................................................ 19
Lamps & Lighting Logic .............................................................. 20
Lamps & Lighting Logic. Exterior Lighting. General Description ............................ 20
Lamps & Lighting Logic. Interior Lighting. General Description ............................ 21
Harnesses &Cables ................................................................. 22
Harnesses
& Cables. Battery Power Distribution Cables. General ........................... 22
Harnesses & Cables. Main Harnesses. General Description ................................ 24
Harnesses & Cables. Link Harnesses. General Description ................................. 26
Harnesses & Cables. Harness Connectors. General Description ............................. 28
Motors and Solenoids ................................................................ 30
Motors and Solenoids. General Description ............................................. 30
Relays ........................................................................\
..... 32
Relays. Engine Compartment. General Description ....................................... 32
Relays. Passenger Compartment. General Description .................................... 34
Relays. Trunk. General Description .................................................... 36
Control Modules .................................................................... 38
Control Modules. General Description ................................................. 38
rl Electrical
15.12 RELAYS
15.12.1 €@ne Compartment Relays, General Description
05
04
03
02
Fig. 1 Engine Compartment Relays
In order to locate individual relays,
Fig.1, showing all relay locations within the engine compartment, is to be read in
conjunction with the following table. The numbers indicating the relays on the illustration correspond to the numbers
in the right
-hand column. To remove and refit individual relays, open the bonnet, locate the faulty relay, unplug and
renew.
Issue 1 August 1994 32 X300 VSM
Black
Black
Black All
models
All Models
All Models
Black
Black All
Models
All Models
Black/
White Stripe
Black/
White Stripe
Black Non
Aircon.
Models
only
Non Power
Wash Models
only
Optional
0 Key to Fig. 1, hgine Compartment Relays, page 14.
Number v12 Color
All Models
SRO
B6.55.04
Rdaw
Horn
Location
Engine
compartment,
inside the left
hand side fuse box.
Engine
compartment,
behind left hand head
lamp assembly.
see starter
motor
solenoid. All
Models
1 ~~
All
Models 5 Starter Motor
Solenoid
4 All Models
All Models 18.30.34 Air-conditionin
g Water Pump
Wiper Motor
On
/Off
2 see starter
motor
solenoid.
see starter
motor
solenoid. All
Models
3 Wiper Fast /
Slow
18.30.71 Engine
compartment, behind right
hand head
lamp assembly. 8 EMS Engine
Management
System
Control
Black
I
All Models 9 Ignition Coil
PI Main Relay see
EMS
control.
see EMS
control. Black
I
All
Models 8
Air Pump 7 see EMS
control.
see EMS
control. Black
Air Injection
Black Air Con
- Model Air
Injection
only
All Models
18.30.34
86.55.08 Air
Conditioning
Compressor
Clutch
Relay Case
Engine
compartment,
on the right
hand side inner
wing valance.
Relay
Case Non Power
Wash
Models
only
11
10
12
Power Wash
Screen Wash Optional
All Models
All Models
Black
All Models
Ignition Relay
Engine
compartment,
inside
right
hand fuse box.
X300 VSM 33 Issue 1 August 1994
I3 E I ectr ical
'5.12.2 Passenger Compatiment Interior Relays, General Description
I 0":
03
02
I 1-
03
036 0.i
Fig. 1 Passenger Compartment Interior Relays
J86 1894
0
0
0
Fig.1 shows the relays inside the passenger compartment located under the rear seats behind the heel boards, under
the centre console wood veneer, on the A-Post near the Servotronic Steering Module and under the driver's and the
passenger's seats. To gain access to relevant relays, remove the heel boards, or the centre console wood veneer, or
the seats, or the
A-Post lower trim pad.