Page 77 of 327
Climate Control Systems
28-
I llSA I
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11. 12.
13.
14.
15.
21J 20
Instrument pack
Fascia switch pack
Defrost servo.
Air distribution box Solar sensor
Control panel
Centre console
LH blower motor
Water valve
Circulation pump
Coolant temperature sensor
LH front fuse
-box
Circulation pump relay
Ambient temperature sensor
A
/ C compressor
17
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27. 28.
29.
16 1's J86 1767
Compressor clutch relay
Trinary pressure switch
Radiator fan pressure switch
Control module
RH blower motor
Engine control module
Motorized
in-car aspirator
A
/ C isolate relay
RH blower motor high speed relay RH blower motor relay
LH blower motor high speed relay
LH blower motor relay
-
-
Fig. 1 Component Location Diagram
Issue 1 August 1994 2 X300 EDM
Page 88 of 327

Climate Control Systems
DIAGNOSTIC TESTS 0 14.7 14.7.1 Fault Code 11
Motorized In-car Aspirator
The Motorized In-car Aspirator (MIA) comprises of a small motor and a thermistor.
o Thermistor, harness or A/ CCM open circuit.
0 Thermistor, harness or A/ CCM short circuit to ground.
The MIA operates in the range of
0 to 5 volts and forms the main reference point for the whole system.
If the signal on pin 33 (12-way connector, A/ CCM) remains at less than 1 volt, suspect either a short circuit to ground
on the signal wire or an open circuit on the 5 volt supply to the thermistor. If the signal on pin 33 rises to approximately 5 volts, suspect an open circuit on the earth supply to the thermistor.
Check the voltage, against the graph below (Fig.
I), measured between pin 33 (12-way connector) and pin 19 (22-way
connector) A/ C CM.
If the voltage is within the set limits, the system is operating correctly.
A resistance check can be carried out at the thermistor and should conform with the figures below, measured between
pin 1 and pin 2 (&way connector).
10°C 3.1
-3.7 w1 25°C 1.6- 1.8 lcrz
50°C 0.5 - 0.7 lcrz
0 If the resistance is outside the set limits, renew the thermistor.
14lnfe: The resistance should continue to decrease as the temperature increases and vice versa.
Inspect thermistor harness for open circuit or short circuit to ground. Rectify as necessary.
If the voltage is outside the set limits, renew the A / CCM.
The operation of the motor can be checked by applying fused ignition feed to pin 3 and a ground to
pin 4, motor white,
4-way connector.
V
J66-1770
Fig. 1
X300 EDM 13 Issue 1 August 1994
Page 98 of 327

Climate Control Systems
14.7.22 BLOWER MOTORS
Disconnect the blower motors (LH & RH) multi-plugs and check motor operation by applying battery voltage (+12V) across pin 5 (+vel and pin 9 (-ve).
Non-functioning of both L H and RH motors *
Cause:
1. Loss of ignition voltage.
Remedy:
1.
2.
*
Examine fuse F12 in RH heelboard fuse-box. If fuse is blown determine reason for failure and renew.
Examine harness wiring from
RH heelboard fuse-box connection CA044/010 to splice CAS53. Repair or renew
wiring as necessary.
This fault will also affect the operation of seat control modules, power steering control module and door mirror
heaters.
Non-functioning of RH blower motor only
Cause:
1. Faulty relay operation.
2. Faulty harness wiring.
Remedy:
1. Ensure 12Vsupply between relay pin 1 and ground.
Ensure continuity between pins 3 and
5 when relay operated.
Ensure relay coil impedance of
7552 to 135Q across pins 1 and 2.
Ensure correct seating of relay on base. Examine pins for damage or deformity.
Check continuity of wiring from fuse F12
(RH heelboard fuse-box) to relay pin 1 and from relay pin 2 to A / CCM
pin 53 (26-way connector).
Check continuity of wiring from fuse
F11 (RH heelboard fuse-box) to relay pin 3, from relay pin 5 to motor pin 5, from motor pin 13 to A / CCM pin 41 (16-way connector), from motor pin 8 to ground and from motor pin 10 to A / CCM pin 42 (16-way connector).
2.
Non-functioning of L H blower motor only
Cause:
1. Faulty relay operation.
2. Faulty harness wiring.
Remedy:
1. Ensure 12V supply between relay pin 1 and ground.
Ensure continuity between pins 3 and
5 when relay operated.
Ensure relay coil impedance
of 7552 to 135Q across pins 1 and 2.
Ensure correct seating of relay on base. Examine pins for damage or deformity.
2. Check continuity of wiring from fuse F12 (RH heelboard fuse-box) to relay pin 1 and from relay pin 2 to A / CCM
pin 66 (26-way connector).
Check continuity of wiring from fuse
F11 (LH heelboard fuse box) to relay pin 3, from relay pin 5 to motor pin 5, from motor pin 13 to A / CCM pin 49 (16-way connector), from motor pin 8 to ground and from motor pin 10 to
A / CCM pin 50 (16-way connector).
X300 EDM 23 Issue 1 August 1994
Page 112 of 327

Electrical
0
NO AIR BAG MIl LAMP
Inoperative lamp Circuit or No Ignition to the Diagnostic Module
Normal Operation
The air bag MIL Lamp is designed to illuminate for approximately six seconds when the ignition is switched ‘on’; this
time has been allocated to prove the MIL Lamp operation.
The DM requires an ignition supply to Pin
1, to energize the air bag MIL Lamp circuit. If the MIL Lamp is open circuit
or the DM does not receive ignition voltage at Pin 1, the MII Lamp will not illuminate.
Open circuit in the
MII Lamp supply will cause the DM to emit five tones, or ‘beeps’ every 30 minutes while ignition
is on. Repair faulty circuitry before further diagnostics.
Possible Causes
0 Bulb blown or faulty wiring in the air bag MIL Lamp circuit.
0 Loss of ignition voltage at DM pin 1.
Fault Diagnosis
1. Ignition voltage -check
8 Disarm the SRS system.
8 Switch on the ignition.
8 Measure the voltage between pin 1 (+vel and pin 3 (-vel of the connector.
8 Battery voltage present, proceed with step 2.
8 Battery voltage not present; open circuit on R / W wire from RH fuse-box or faulty ground at pin 3.
8 Check fuse 17, RH fuse-box.
8 Check the fuse connectors and wiring.
8 Check the ground at pin 3 of the DM connector.
8 Arm and verify the SRS system.
2. MIL Lamp open circuit
8 Renew the DM.
8 Arm and verify the SRS system.
If the MIL Lamp is not illuminated, check the bulb, instrument pack and associated wiring.
Issue 1 August 1994 15.1 - 6 X300 EDM
Page 113 of 327
E I ect r ica I rl
Electrical schematic - No Air Bag MIL Lamp
0
+12v
1. Instrument Panel Fuse 2. Engine Compartment Fuse 3. Safing Sensor
4. Cable Reel Cassettes
5. Driver-side Air Bag
Fig.
1
J86-1663
6. Passenger-side Air Bag 7. RH Impact Sensor 8. LH Impact Sensor
9. Air Bag MIL Lamp
10. Diagnostic Module
X300 EDM 15.1 -7 ~~ Issue 1 August 1994
Page 115 of 327
Electrical schematic - Continuous Air Bag MIL Lamp Illumination
0
J86-16&
1. Instrument Panel Fuse
2. Engine Compartment Fuse 3. Safing Sensor 4. Cable Reel Cassettes
5. Driver-side Air Bag
Fig.
1
6. Passenger-side Air Bag
7. RH Impact Sensor 8. LH Impact Sensor 9. Air Bag MIL Lamp
10. Diagnostic Module
X300 EDM 15.1 -9 Issue 1 August 1994
Page 116 of 327

n E I ectr ica I
FAULT CODE 12
Low Battery Voltage
Normal Operation
The DM monitors voltage at pin 13 which should be equal to battery voltage. If a voltage lower than 9V is detected at pin 13 the MIL Lamp will illuminate and fault code 12 will be present.
Possible Causes
Drop in battery voltage to DM pin 13 caused by:
0 Open circuit to pin 13 from battery.
0 Short circuit to ground on battery feed circuit.
0 Safing sensor feed shorted to ground.
0 Safing sensor internal short to ground.
0 Faulty charging system draining battery voltage.
Fault Oiagnosis
1. Battery voltage test
Disarm the SRS system.
8 Disconnect the DM.
8 Switch on the ignition.
Measure the voltage between DM connector pin 13 (+ve) and pin 3(-ve).
If battery voltage is present at pin 13, renew the DM.
8 Arm and verify the SRS system.
8 If battery voltage is not present, go to step 2.
2.
Fusecheck
8 Check fuse 17 in the RH fuse-box.
If the fuse has blown, check for short circuit to ground between fuse and pin 13 DM connector.
8 Renew the fuse, go to step 3.
8 If the fuse has not blown, check for open circuit between battery positive terminal and pin 13 DM connector.
3. Short circuit check
* Switch off the ignition.
8 Connect the DM.
8 Has the fuse blown 1
Yes -
= Short circuit to ground from pin 15 DM (R/ W) to pin 3 safing sensor, or from pin 23 DM (Y / P) to pin 6 safing sensor.
8 Intermittent short circuit to ground; check wire (R / W) from pin 15 DM to pin 3 safing sensor, and, wire (Y/ P) from
NO -
pin 23 DM to pin 6 safing sensor.
4. On completion
8 Renew the fuse as necessary.
8 Arm and verify the SRS system.
Issue 1 August 1994 15.1 - 10 X300 EDM
Page 117 of 327
Electricalschematic - Fault Code 12
0
a
e
+12v
1 p=-+-
rn 4 rn
-
P15 !J23 P16
P12
P13
PO3 I
10
1. Instrument Panel Fuse 6. Passenger-side Air Bag 2. Engine Compartment Fuse 7. RH Impact Sensor 3. Safing Sensor 8. LH Impact Sensor
4. Cable Reel Cassettes 9. Air Bag MIL Lamp
5. Driver-side Air Bag 10. Diagnostic Module
Fig. 1
J86-1665
X300 EDM 15.1 - 11 Issue 1 August 1994