n Electrical
2. Switch pack assembly
a. Unplug switch pack connector and check for battery voltage between pin 4 and ground with
ignition
off. If battery voltage is not present, switch ignition off and examine wiring harness,
checking continuity between pin
4 and splice FCS16.
b. Test operation of switches between pins as follows:
ON: Normally open; closes on operation completing circuit between pins
4 and 5 and pins 1
and 5. A resistance of less than IQ should be recorded when testing pins 4 and 5.
Minimal resistance should be recorded when testing pins 1 and 5.
SET: Normally open; closes on operation completing circuit between pins 2 and 5.
A resistance of approximately 100Q should be recorded.
RES: Normally open; closes on operation completing circuit between pins
2 and 5.
A resistance of approximately 330Q should be recorded.
c. Examine wiring harness and check continuity between pin
5 and ground.
Ptl
PI1
1
m) su
I U0
I
*+12V Present Only When Ignition ON
1. Speed Control Control Module (SC CM)
7. Dump Valve 2. Clutch Switch I Link 8. Control Valve / Pump Unit 3. Brake Switch 9. Gear Position Module
4. LH ‘A’ Post Base Fuse-box 10. ABS Control Module
5. Switch Pack 11. Instrument Pack
6. Column Switchgear Dimmer
Fig. 1 Speed Control Switches
0
0
0
0
Issue 1 August 1994 15.3 - 8 X300 EDM
E I ect r ica I n
3. Brakeswitches
a. Unplug switch connector and check for battery voltage between pin 3 and ground with ignition
b.
on. If battery voltage is not present switch off ignition and examine harness, checking
continuity between pin 3 and splice
FCS16.
Test switch continuity across pins as follows:
Pin
3 - Pin 2; normally closed, opens on pedal operation breaking circuit continuity. Also,
checkcontinuity from pin
2 to clutch switch (where fitted) or link pin 1.
Pin 1
- Pin 4; normally open, closes on pedal operation completing circuit continuity. Also,
check continuity from switch pin 1 to
SC CM pin 15 and switch pin 4 to ground.
4. Clutch switch (where fitted) or link
a. Unplug switch connector and check for battery voltage between pin 1 and ground with ignition
on. If battery voltage is not present switch
off ignition and examine harness, checking continuity
between pin 1 and splice
FCS16.
Check continuity across switch pins 1 and 2, switch (where fitted) is normally closed and opens
on pedal operation.
Examine wiring harness, checking continuity between pin
2 and SC CM pin 12.
b.
C.
1
.---I
1. Speed Control Control Module (SC CM) 7. Dump Valve
2. Clutch Switch 1 Link 8. Control Valve / Pump Unit
3. Brake Switch 9. Gear Position Module 4. LH 'A' Post Base Fuse-box 10. ABS Control Module
5. Switch Pack 11. Instrument Pack
6. Column Switchgear Dimmer
Fig. 1 Brake and Clutch Switches
X300 EDM 15.3 - 9 Issue 1 August 1994
rl E I ect r ica I
5. Dump valve
a.
b.
Unplug connector from valve and test continuity across solenoid (pins 1 and 2). A resistance value of
approximately 4052 should be recorded.
Examine harness wiring, checking continuity between valve pins 1 and
2 and SC CM pins 4 and
3 respectively.
6. Control valve / pump unit
a. Unplug connector from unit and test continuity across valve solenoid (pins 3 and 2). A
resistance value of approximately 8552 should be recorded.
b. Test continuity across pump motor (pins 3 and 1, refer to Fig 1). A resistance value of approx.
2052 should be recorded.
c. Examine harness wiring, checking continuity between unit pins 1,2 and 3 and SC
CM
pins 20, 10 and 3 respectively.
I Ii
1
1. Speed Control Control Module (SC CM) 7. Dumpvalve
2. Clutch Switch / Link 8. Control Valve / Pump Unit
3. Brake Switch 9. Gear Position Module
4. LH 'A' Post Base Fuse-box 10. ABS Control Module
5. Switch Pack
11. Instrument Pack 6. Column Switchgear Dimmer
Fig. 1 Dump Valve and Control Valve
/ Pump Unit
0
0
0
0
Issue 1 August 1994 15.3 - 10 X300 EDM
7. Gear position input
a. Examine harness wiring, checking continuity between SC CM pin 18 and transmission decoder module
(6 cylinder) or linear switch (12 cylinder)
b. Examine transmission fault diagnosis.
8. Road speed input
a. Examine harness wiring, checking continuity between SC CM pin 6 and instrument pack.
b. Examine instrument pack fault diagnosis.
9. Traction control input
a.
b.
Examine harness wiring, checking continuity between SC CM pin 9 and ABS TC J CM.
Examine ABS TC
J CM fault diagnosis.
1
1. Speed Control Control Module (SC CM) 7. Dump Valve
2. Clutch Switch J Link 8. Control Valve / Pump Unit
3. Brake Switch
9. Gear Position Module 4. LH 'A' Post Base Fuse-box 10. ABS Control Module
5. Switch Pack 11. Instrument Pack 6. Column Switchgear Dimmer
Fig. 1 Gear Position, Road Speed and Traction Control Inputs
Issue 1 August 1994 15.3 - 11 X300 EDM
Electrical rl
15.4.8 DlAG NOSTIC SUB-ROU T1 NES
0
The following information details possible fault conditions, causes and remedies. Detail test procedures for compo-
nents are covered in 'PIN-POINT TESTS' (Sub-Section 15.4.9).
Fault:
Possible causes:
Remedy:
Fault: Possible causes:
Remedy:
0
Fault:
Possible causes:
Remedy:
Fault:
Possible causes:
Remedy: Driver's
seat adjustment inoperative
1.
2.
3. Mechanical mechanism fault.
1.
2.
3.
No power supply to SCM.
Wiring harness or connectors faulty.
Check fuses
in 'A' post base fuse boxes.
Check harness and connectors between
SCM -fuse box,
SCM
-switch pack and SCM - motors.
Identify and repair mechanical faults.
Seat positional adjustment restricted
1.
2. Motor faulty.
3. Switch faulty.
4. Mechanical mechanism fault.
5. SCM faulty.
1.
2. Renew motor.
3. Renew switch pack.
4.
5. SCM faulty.
Harness
wiring or connector fault.
Examine wiring and connectors between SCM
- switch
pack and SCM
- motors.
Identify and repair mechanical faults.
Seat lumbar pump only inoperative
1.
2.
3. Motor faulty.
4. Switch faulty.
5. Mechanical mechanism
fault.
1.
2.
3. Renew motor.
4. Renew switch.
5. No
power supply to SCM.
Harness wiring or connector fault.
Check fuses in
'A' post base fuse boxes.
Examine wiring and connectors between SCM
- switch
pack and SCM
- motors.
Identify and repair mechanical faults.
Seat heaters only inoperative
1.
2.
3. Heater element faulty.
4. Heater thermostat faulty.
5. Heater switch faulty.
6. Body processor signal fault.
1.
2.
3.
4. Renew faulty switch.
5.
No power supply to SCM.
Wiring harness or connectors faulty.
Check fuses in
'A' post base fuse boxes.
Examine harness and connectors between SCM
- heater
circuit and SCM
- BPU.
Locate and renew faulty heater and thermostat unit.
Refer to BPU fault diagnosis.
X300 EDM 15.4 - 17 Issue 1 August 1994
Electrical IT
Fault:
Possible causes:
Remedy:
Fault: Possible causes:
Remedy:
Fault:
Possible causes:
Remedy:
Fault:
Possible causes:
Remedy:
Fault:
Possible causes:
Remedy: Steering
column positional adjustment inoperative
1. No power supply.
2. Wiring harness or connector fault.
3. Switch faulty.
4. Mechanical failure.
1. 2. Examine harness and connectors between S 1 CM -
3. Renew switch.
4.
Check fuses in 'A' post base fuse boxes.
fuse,
S I C CM - joy-stick switch and SI C CM - motors.
Identify and repair mechanical faults.
Steering column positional adjustment restricted
1. Wiring harness or connector fault.
2. Motor faulty.
3. Switch faulty.
4.
1.
2. Renew faulty motor.
3. Renew faulty switch.
4.
M echa n ica I mechanism fa i I u re.
Examine harness and connectors between
S 1 C CM -
motors and SI C CM and switch.
Identify and repair mechanical faults.
Rear view mirror positional adjustment inoperative or restricted
1. No power supply.
2.
3. Motor faulty.
4. Switch faulty.
5. Mechanical mechanism failure.
1.
2.
3. Renew faulty motor.
4. Renew faulty switch.
5.
Wiring harness or connector fault.
Check fuses in
'A' post base fuse boxes.
Examine harness and connectors between
S 1 C CM -
motors and SI C CM and switch.
Identify and repair mechanical faults.
Recall / Memory set facility inoperative or incorrect
1. Wiring harness or connector fault.
2. Potentiometers out of range or faulty.
3. Switches faulty.
1. Examine harness and connectors between SCM, S I C
CM and switches.
2. PDU only to check.
3. Renew faulty switches.
Exit \Entry facility inoperative or incorrect
1. Wiring harness or connector fault.
2. Potentiometers out of range or faulty.
3. Switch faulty.
1. Examine harness and connectors between SCM, S 1 C
CM and switches.
2.. PDU only to check.
3. Renew faulty switches. ~
Issue 1 August 1994 15.4 - 18 X300 EDM
15.4.9 PIN-POINT TESTS
The following tests give detailed information on component fault diagnosis. Refer to sub-section 15.4.9.16 for key to
schematic diagrams.
1. Seat power supply
a.
b.
Check fuses F3, F4, F9 and F12 in RH and fuse F6 in LH 'A' post base fuse boxes are
intact.
If blown determine reason for failure and renew.
Unplug harness connector from SCM and check for battery supply voltage to ground,
at pins 4,6,7 & 12 (B1 connector) and pin 11 (82 connector) with ignition on. If supply
is not recorded on all pins switch off ignition and check harness wiring continuity from
'A' post base fuse boxes to faulty lines as follows:
Connector B1
Pin 4 -fuse F 3, RH fuse box
Pin
6 -fuse F 4, RH fuse box
Pin
7 -fuse F 6, LH fuse box
Pin
12 -fuse F 9, RH fuse box
Connector 82
Pin 11 -fuse F12, RH fuse box
1 I
J86 - 1867
Fig. 1 SCM power supplies
Issue 1 August 1994 15.4 - 19 X300 EDM
n E I ectr ical
2A. Seat movement motors (memory seats)
a.
b.
Check motor operation is not obstructed, and that mechanical linkage is not damaged
or disconnected.
Examine wiring harness, checking continuity between SCM Connector
A1 and motor
unit connector pins as follows:
SCM Motor Function Unit Pin
Pin 8 Seat forward 1
Pin
7 Seat rearward 3
Pin 5 Seat rear raise 1
Pin
6 Seat rear lower 3
Pin 3 Seat front raise 1
Pin
4 Seat front lower 3
Check resistance between motor pins 1 and 3, a value of approximately 2S2 should be
indicated.
Check motor position potentiometer as described in test
4.
C.
d.
28. Seat movement motor (manual seats)
a.
b.
C.
d.
Check motor operation is not obstructed, and that mechanical linkage is not damaged
or disconnected.
Check continuity from motor connector pins (1
& 3) to each relay contact connector
(pin
3, raise relay, pin 8, lower relay) respectively.
Check power supply
(+12V) from LH 'A' post base fuse box, fuse F6, to seat switch
connector pin
9.
Check power supply (+12V) from RH 'A' post base fuse box, fuse F3, to pin 5, raise relay
connector and pin 10, lower relay connector.
Check continuity from switch pack connector pin
4 to raise relay connector pin 5 and
from switch pack connector pin 5 to lower relay connector pin
6
Check continuity to ground from raise relay connector pins 2 and 4 and lower relay
connector pins
7 and 9
e.
f.
3. Seat squab 1 headrest motors
a.
b.
Check motor operation is not obstructed, and that mechanical linkage is not damaged
or disconnected.
Examine wiring harness, checking continuity between SCM Connector
A1 and motor
unit connector pins as follows:
SCM Motor Pin
Pin 1 Squab recline 1 incline +ve 3
Pin 2 Squab recline 1 incline -ve 1
Pin 11 Headrest raise
1 lower +ve 1
Pin 12 Headrest raise
1 lower -ve 3
Check resistance between motor pins 1 and 3; a value of approximately 28 should be
indicated.
Check motor position potentiometers as described in step
4.
C.
d.
Issue 1 August 1994 15.4 - 20 X300 EDM