Page 915 of 1413
Doors
14. Adjust clearance "8" as follows.
"8" (see page 20-421
Lower the glass 1O mm {0.39 in).
Push the glass outward 1O mm (O.39 inl. then
push the inside stabilizers against the glsss light-
ly. Fasten the inside stabilizers.
NOTE: Check that the glass moves smoothly.
Glass Adjustment (cont'dl
-l
-2
20-46
-3 Loosen the upper locknut on the center glass
guide, and turn the adiusting bolt until cleatance"B" is within the soecified value.
ADJUSTING EOLT
LOCKNUT12 x 1.25 mm22 N.m 12.2 kgf.m,16 tbt.ft)
*
GLASS
NOTE: Do not adjust the lower adjusting bolts
on the center glass guide.
-4 Move the glass up and down to seat it, then
measure clearance "8" at the designated lo-
cattons.
- 5 Measure clea.ance "H" again to make sure it
is still wilhin the specified limits at the desig-
nated locations.
NOTE: Repeat the above steps until the correct
clearances afe obtained.
Page 917 of 1413

Doors
Position Adjustment
NOTE: Place the vehicle on a tirm, level surface when
adjusting the doors.
After installing the door, check for a flush fit with the
body, then check for equalgaps between the front, rear,
and bottom door edges and the body.
The door and body edges should also be parallel. Adiust
at the hinges as shown.
CAUTION: Plac€ a shop towsl on tho jack to pre-
vent damage to the door when loosening the dool
and hingo mounting bolts for adjustmont.
DOOR MOUNTING BOLTS8 x 1.25 mm 29 N.m l3.O kgl m, 22lbf trlLoosen lhe door mo!nting boltsslightly to move the door lN or OUTuntil ir's flush wath the body. Itnecessary, you can install a shim be-hind one hinge to make the door
edges PAFALLEL with the body.
HIIGE xrruce MouNTTNG BoLTs
I x 1.25 mm29 N.m l3.O kgt'm,22 lbl'ft)Loosen the hinge mounting
bolts, and move the doorBACKWARD oI FORWARD,
UP or DOWN as necessaryto equalize the gaps.
Lower the glass,
SHOP TOWEL
NOTE: Check tor water leaks.
DOOR
The door and body edges should be parallel.
Striker Adjustment
Make sure the door latches securely without slamming.
lf it needs adjustment;
1.Draw a line around the st.iker for reJerence.
Loosen the screws, and move the striker lN or OUT
to make the latch tit tighter or looser. Move the strik-
er UP or DOWN to align it with the latch opening.
Then liqhtly tighten the screws and recheck.
scREwsI x 1.25 mm18 N.m ('1.8 kgt.m, 13lbf.ttl
NOTE: Hold rhe outer handle out, and push the door
against the body to be sure the striker allows a flush
fit.
lf the door latches properly, tighten the screws and
recheck.
20-48
;dlHffi
Page 947 of 1413

Moonroof
Troubleshooting
SymptomProbable Cause
Water leaks1
4
Clogged drain tube.
Gap between glass weatherstrip and roof panel.
Defective or improperly installed glass weatherstrip.
GaD between drain seal and roof panel.
Wind noise1. Excessive clearance between glass weatherstrip and roof panel.
Motor noise1. Loose motor.
2. Worn gear or bearing.
3. Cable assembly deformed.
Glass does not move, but motor
turns
1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider,
3. Inner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor
does not turn (glass can be moved
with moonroof wrench)
1. Blown fuse.
2. Faulty switch.
3. Battery run down.
4. Defective motor.
5. Faulty realy.
The roof panel should be even with the glass weather-
strip, to within l 8 t O.5 mm (O.O7 I 0.O2 in) all the
way around. It not, slide the sunshade back, and:
Y : Bolt locstions, 6
1.Tilt-up the glass.
Loosen the bolts and adjust the glass.
Repeat on opposite side it necessary.
2.
1.8 1 0.5 mm lO.O7 i0,O2 in)
i
ROOF PANELGLASS ERACKET
GLASS BRACKET
4.Side-to-side fit ot glass weatherstrip can be adjust-
ed by loosening the frame mounting bolts and mov-
ing the frame right or lelt and forward or backward
by hand (see page 2O-8O).
GLASS WEATI{ERSTRIP
f)
Glass Height Adiustment
20-78
Page 948 of 1413

Rear Edge Closing Adjustment
Open the glass about a foot, then close it to check where
rear edge begins to rise. lf it rises too soon and seats too
tightly against the roof panel, or too late and does not
seat tightly enough, adjust it.
1. Remove the headliner (see psge 20-98).
2. Remove the glass.
3. Remove the motor {see page 2O-8O).
4. Align the tilt-up position of the lifter on each side.
Check that the alignment left and right. then install
the motor.
Install the glass, then check for water leaks.
NOTE: Do not use high pressure wate..
lnstall the headliner.
Glass and Sunshade Redacernent
1. Open the sunshade.
2. Tilt-up the glass.
3. Remove the bolts, then remove the glass from rheglass bracket.
V : 8oh locations, 6
4. Remove the screw and lift the sunshade rail on each
side.
5. Silde the sunshade
sunshade.
V : Scraw locations, 2
forwa.d, then remove the
SUNSI{ADE
l-tII
)
6
7
Installation is the reverse of the removal procedure.
Check for water leaks.
NOTE: Do not use high pressure water.
GLASS BRACKET
20-79
Page 952 of 1413

Opening Drag Check
(Motor Removedl
Betore installing the motor, measure the etfort required
to open the glass using a spring scale as shown.
CAUTION: When using a spring scale, protoct the
leading edg6 ot th€ glass with a shop towel.
lf load is over 40 N (4 kgt, 9lbf). check side clearance
and glass height adjustment (see page 2O-78).
Closing Force Check
(Motor Installedl
1. After installing all removed parts, have a hetper hotd
the switch to close the glass while you measure
torce required to stop it. Attach a spring scale asshown. Read the force as soon as the glass siops
moving, then immediately release the switch andspnng scare.
CAUTION: When using a spring scale, protoct tho
leading odge ol th€ glass with a shop towel.
200-290 N(20 - 30 kgf, rt4- 66 lbf)
lf the force is not within specification, install a new
lock washer, adjust the tension by turning the mo-
tor clutch adjusting nut, and bend the lock washer
against the motor clutch adjusting nut.
LOCKWASHERReplace.
'r coul{TER-cLocKwrsETo decrease
GLASS
\
20-83
Page 954 of 1413

SymptomProbable Cause
Water leaks1. Clogged drain tube.
2. Gap between glass weatherstrip and roof panel.
3. Defective or improperly installed glass weatherstrip.
4. Gap between drain seal and roof panel.
Wind noise1. Excessive clearance between glass weatherstrip and root panel.
Motor noise1. Loose motor.
2, Worn gear or bearing,
3. Cable assembly deformed.
Glass does not move, but motor
turns
1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider.
3. lnner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor
does not turn {glass can be moved
with moonroof wrench)
1. Blown fuse.
2. Faulty switch.
3, Battery run down.
4. Defective motor.
5. Faulty relay.
Glass Height Adjustment
The roof panel should be even with the glass weather-
strip, to within 1.8 tO.5mm{O.O7 1O.O2 in} allthe way
around. lf not, slide the sunshade back, and:
Tilt-up the glass.
Loosen the bolts and adjust the glass.
Repeat on opposite side if necessary.
ROOF PANELGLASS ERACKET
GLASS WEATHERSTRIP
4. Side-to-side fit of glass weatherstrip can be adjust-
ed by loosening the frame mounting bolts and mov-
ing the frame right or lett and forward or backward
by hand (see page 20-87).
GLASS BRACKETForward
V : Eolt localions, 6
6x LOmm9.8 N.m 11.O kgf m,7.2 tbf.ttt
I
")
1.
2.
GLASS
4'/1210.5 mm lO.O7 1O.02 inl
Page 955 of 1413

Moonroof
Rear Edge Closing Adjustment
Open the glass about a foot, then close it to check where
rear edge begins to rise. It it rises too soon and seats too
tightly against the roof panel, or too late and does not
seat tightly enough, adjust it.
1. Remove the headliner (see page 20-1OO).
2. Remove the glass.
3. Remove the motor (see page 20-87).
4. Align the tilt-up position of the lifter on each side.
o.
5.
7.
Check that the alignment lett and right, then install
the motor.
Install the glass. then check for water leaks.
NOTE: Do not use high pressure water.
Install the headliner.
Glass and Sunshade Replacement
1. Open the sunshade.
2. Tilt-up the glass.
3, Remove the bolts, then remove the glass from the
glass bracket.
Using the moonroof
BOLTS6 x 1.O mm9.8 N'm lt O kgf m,
4.
5.
7.2 tbt.ftl
Remove the screws and lift the sunshade rails.
Silde the sunshade forward. then remove the
sunsnaoe.
SUlTSHADERAIL
Installation is the.everse ot the removal procedure.
Check for water leaks.
NOTE: Do not use high pressure water.
GLASS BRACKET
20-86