1994 HONDA INTEGRA Bearing

Disassembly/Reassembly
1, Using a hydraulic press, press out the countershatt
while supponing 4th gear.
NOTE: Place an attachment between the press and
the countershatt to prevent damage to the shaft.
CAUTION: Do not allow the countershaft to lall and
hit the ground.
2.Assemble the parts on the countershaft as shown
oetow.
NOTE:
a Lubricate all parts with ATF during assembling.
a Before installing the O-rings, wrap the shalt
splines with tape to prevent damaging the
O-rings.
4TH GEAR
NEEDLE BEARING
DISTANCE COLLAR. 29 mm
Selective part.
2ND GEAR
THRUST NEEDLE BEARING
3RD GEAR
NEEDLE BEARING
THRUST NEEDLE BEARING
3RD GEAR COLLAR
3RD CLUTCH ASSEMBLY
O-RINGSReplace.
COUNTERSHAFT
{cont'd)

Countershaft
Disassembly/Reassembly (cont'd)Inspection
a Clearance Measurement
NOTE: Lubricate all parts with ATF during assembly.
1. Remove the countershaft bearing from the transmis-
sion housing (see page l4-152).
2. Install the pans below on the counte.shaft using the
special tool and a press as described on this page.
NOTE: Do not assemble the O-rings while in-specting.
aInstall the reverse selector hub on the countershaft
sub-assemblV, and then press the reverse selector
hub using the special tool and a press as shown.
REVERSE SELECTORHUB
4TI{ GEAR
NEEDLE BEAFING
DISTANCE COLLAR, 28 m|nSelective part.
COUNTERSHAFT
14-134

Install the parts below on the countershaft sub-
assembly, then torque the locknut to 29 N'm (3.O
kgf.m, 22 lbf.ft).
LOCKNUTLeft-hand threads
CONICAL SPRI GWASHER
PARKING GEAR/ONE-WAYCLUTCH/1ST GEARASSEMBLY
NEEEDLE BEARING
lST GEAR COLLAR
TRANSMISSION HOUSINGBEARING
REVERSE GEARCOLLAR
Measure the clearance between the 2nd gear and
the distance collar, 28 mm wilh a feeler gauge.
NOTE: Take measurements in at least three places.
and take the average as the actual clearance.
STANDARD: O.O5-0.13 mm (0.OO2-O.O05 in)
DISTANCE COLLAR,28 mm2ND GEAR
2ND GEAR
(cont'd)
14-135

Sub-shaft
Disassembly/lnspection/Reassembly
NOTE:
a Lubricate all parts with ATF during reassembly.
a Install the thrust needle bearings with unrolled edge ot bearing retainer tacing washer.
a lnspect the thrust needle bearings and the needle bearings for galling and rough movement.
a Before installing the O-rings, wrap the shaft splines with tape to prevent dsmaging the O-.ings.
TRANSMISSIOI{ HOUSING
TRANSMISSIONHOUSING BEARING
6 x 1.0 mm12 N.m
lST-HOLD CLUTCHASSEMELY
O.RINGSReplace.
THRUST WASHER
THRUST NEEDLEBEARING
NEEDLE BEARING
4TH GEAR
THRUST I{EEDLEAEARIIIG
4TH GEAB COLLAR
NEEDLE EEARING
(1.2 kgf.m, 8.7 lbf.ft)
SUB.SHAFTCheck splines tor excessivewear or damage.Check bearing surlace torsconng. scratches or excessive
OIL GUIDE CAPReplace.NEEDLE BEARIT{GSTOPPER

Sub-shaft Bearings
Replacement
NOTE: Lubricate all parts with ATF before reassembly
'l . To remove the sub-shaft ball bearing trom the trans-
mission housing. expand the snap ring with snap ring
pliers, then push the bearing out using the special
tools and a Dress as shown.
ATTACHMENT, 62 x 68 mm07746-0010500
Remove the needle bearing stopper.
Remove the needle bearing from the transmisslon
housing using a drilt Punch.
DRIFT PUNCH
14-140
?A
SNAP RING
PRESS
Install the new needle bearing in the transmlsston
housing using the specialtools and a press as shown.
ATTACHMENT, 32 x 35 mm07746-0010100
Expand the snap ring with snap ring pliers, then in-
sert the ball bearing part way into the housing us-
ing the specialtools and a press as described in step
1. Installthe bearing with the groove facing outside
the housing.
Release the pliers, then push the bearing down into
the housing untilthe snap ring snaps in place around
rt.
After installing the ball bearing, verify the following:
a The snap ring is seated in the bearing and hous-
ing grooves.
a The snap ring ope.ates properly
a The ring end gap is correct.
5.
7.
END GAP: 0-7 mm

Torque Converter Housing Bearings
Mainshaft Beadng/Oil Seal Replacement
1 . Drive out or pull up the mainshaft bearing and oil seal,using the special tools as shown.
Slide HammerCommercially Available3/8 in. x 16
07749 -OOIOOOO
14-150
2.Drive in the new mainshaft bearing until it bottomsin the housing, using the special tools as shown.
3.Installthe new oil seal flush with the housing usingthe sDecial tools as shown.
ATTACHMENT,62x68mm07746-0010500
ATTACHMENT,72x75mm07746-0010600
DRIVEN

Countershaft Bearing Replacement
l. Remove the countershatt bearing using the special
tools as shown.
Slide HammerCommercially Available3/8 in. x 16
ADJUSTABLEBEARINGPULLER,25-40 mm07736-AOIOOOA
K
'/'
-)-i. _-=\._-) ))\
-:-:-:1.-=41"
Install the oil guide plate.
Drive the new bearing into the housing using the spe-
cial tools as shown.
14-151

Transmission Housing Bearings
Mainshaft/Countershaft Bearing Replacement
1. To remove the mainshaft and counte.shaft bearingstrom the transmission housing, expand each snapring with snap ring pliers, then push the bearing outusing the special tools and a press as shown,
NOTE: Do not remove the snap rings unless it,snecessafy to clean the grooves in the housing.
ATTACHMENT,62x68mm
Io7746-
---7i
)
MAINSHAFT
Mainshaft Removal uaoiATTACHMENT-72 ,, 75 mmo7746-OOlO600
Counterrhaft Removal uao:ATTACHMENT,62x68mm07746-O010500
TRANSMISSIONt|oustitc
PRESS
14-152
SNAP BING
Expand each snap ring with snap ring pliers, insertthe new bearing pan-way into the housing using thespecialtools and a press as shown. Installthe bear-ing with the groove tacing outside the housing.
NOTE: Coat all parts with ATF.
Release the pliers. then push the bearing down intothe housing until the ring snaps in place around it,
DRIVERo7749-OOIOOOO
GnoovE
Mainshatt Inltallation us6:ATTACHMENT,72x75mm07746-0010600
Counto.shalt In3talldtion uso:ATTACHMENT.62x68mm07746-O010500
4.After installing the bearing verify the lollowing:
a The snap ring is seated in the bearing and hous-In9 grooves.
a The snap ring operates properly
a The ring end gap is correct.
END GAP: O-7 mm