1994 HONDA INTEGRA service

Starter Brush Holder Test
1 . Check that there is no continuity between the O and
O brush holders. lf continuity exists. replace theb,ush holder assembly,
G) BRUSH HOLDER E BRUSH HOLOER
O BRUSH I{OLDERO BRUSH HOLDER
Insert the brush into the brush holder, and bring thebrush into contact with the commutator, then attacha spring scale to the spring, Measure the spring ten-sion at the moment the spring lifts off the brush.
Spring Tension: 17.7 -23.5 N {1.8-2.4 kgf,4.O_5.3 tbfl
SPRING SCLAE
Starter Brush Inspection
Measure the brush length. lf it is less than the servicelimit, replace the armature housing and brush holder as-sembly.
Brush L€ngth
Standard {Now): 15.O- 15.5 mm (0.59-0.61 inlSe.vice Limit: 10.0 mm (0.39 inl
NOTE: To seat new brushes after installing them in their
holders, slip a strip of # 5OO or # 600 sandpaper, with
the grit side up. over the commutator and smoothly ro-
tate the armature. The contact surface of the brushes
will be sanded to the same contour as the commutato..
23-81

lgnition Timing Inspection and Setting
1.Start the engine. Hold the engine at 3,00O rpm with
no load (A/T in S or E position, M/T in neutral) until
the radiator fan comes on, then let it idle.
Pull out the service check connector located behind
the right kick panel. Connect the BRN/WHT and BLK
terminals with the SCS short connector.
4. Adiust ignition timing, if necessary, to the follow-
ing specifications:
lgnition Timing:
16 t 2 BTDC (RED) at 75O 1 50 rpm in noutral
NOTE:
a Shift lever must be in neutral.
a All electrical systems should be turned OFF.DATA LINKCONNECTOR {3-P}NOTE: Do not attachthe jumper wire.
POINTER
SCS SHORT CONNECTOR{0?PAZ-O010't 00t
SERVICE CHECK CONNECTOR I2.PINOTE: Located behind the right kickoanel
Connect a timing light to the No.1 ignition wire andpoint it toward the pointer on the timing belt cover.
TIMING LIGHT
lcont'd)
REO MARK
23-89

lgnition System
lgnition Timing lnspection and
Setting (cont'd)
5. To adjust ignition timing, loosen the distributor
mounting bolts, and turn the distributor housing
counterclockwise to advance the timing, or clock-
wise to retard the timing.
MOUNN G BOLTS24 N.m (2.4 kgl.m, 17 lbt'ftl
Tighten the adjusting bolts and recheck the timing.
Remove the SCS short connector trom the service
check connector.
2.
ldle Speed Inspection
Shift to neutral or Ll] and start the engine. Hold the
engine at 3,OOO rpm with no load until the radiator
fan comes on, then let it idle.
Connect a tachometer to the test tachometer con-
nector.
ldle sp6od
M/T: 750 t 50 rpm in neuttal
A/T: 75O t 50 rpm in @ or @
NOTE: Allelectrical systems should be turned OFF.
Adjust the idle speed il necessary (see section 1 1).
b.
23-90

Spark Plug Inspection
1. Inspect the electrodes and ceramic insulator for:
. rmproper gap. Oil-touling. Carbon deposits. Cracked centerelectrode insulatorDamagedgask6t
Burned or worn electlodes may be caused by:. Advanced ignition timing. Loose spark plug. Plug heat range too low. Insufficient cooling
Fouled plug may be caused by:. Retarded ignition timing. Oil in combustion chamber. lncorrect spark plug gap. Plug heat range too high. txcessive idling/low speed running. Clogged air cleaner element. Deteriorated ignition coil or ignition wires
Check the electrode gap.
Bl88l engine:
a Adjust the gap with a suitable gapping tool.
Electrode Gap
Standard: 1.0-1.1 mm (O.O39-0.O43 in)
1.1 mm{0.0,$ in)
Replace the plug if the center electrode is round-
ed as shown below:
ROUNDEDELECTROOE
Bl8Cl engine:
a Make sure that the '1.4 mm (0.055 in) wire-typeplug gauge does not go into the gap for the plati-
num tip plug. lf the gauge goes into the gap, do
not attempt to adjust the side electrode; replace
the plug with a new one. Use only the spark plugs
listed below.
ROUNDEO ELECTRODE
Electrode GapStandard: 1 .2-'l .3 mm{0.047 -O.051 in)Service Limit: 1.4 mm{0.055 in)
CAUTION: Do not use a blade-type plug gaugs, it
may damage the platinum tip of the center olectrodo.
Spark plugs for the 81881 engine:
Spark plugs for the B'l8Cl engine:
PFR6G_13 (NGK) IPK2OPR-113 I For all normal driving
{Nippondenso)
3. Apply a small quantity ol anti-seize compound to the
plug threads.
Screw the plugs into the cylinder head iingef-tight,
then torque them to 18 N.m (1.8 kgf.m, 13lbf.ft).
ZFRsF-1 1 (NGK)
KJl6CR-11 1
(Nippondenso)
For all normal driving
ZFR6F-1 1 (NGK)
KJ2OCR-11 1(Nippondenso)
For hot climates or con-
tinuous high speed driving
23-97

Charging System
Alternator Replacement
NOTE: The original radio has a coded theft protection
circuit. Be sure to get the customer's code number before
- disconnecting the battery.- removing the No. 32 {7.5 A) fuse from the under-hood
fuse/relay box.- removing the radio.
After service, reconnect powet to the radio and turn it on.
When the word "CODE" is displayed, enler the cus-
tomer's 5-digit code to restore radio operation.
1 . Disconnect the ground cable from the battery nega-
tive (- ) terminal.
2. Disconnect the alternator connector from the al-
rernaror.
TERMINAL NUT
B TERMINAL
ALTERNATORCONNECTOR
Remove the terminal nut and the WHT wire from the
B terminal.
Loosen the adjusting nut. then remove the mount-
Ing nul.
MOUNTING NUT44 N.m (4.5 kgt.m, 33 lbf'ftl
5. Remove the alternator belt from the alternator pulley.
6. Remove the lower mounting bolt, then lift the alter-
nator upward.
23-104
ADJUSTING NUT
w
UPPER MOUNTII{GBRACKET BOLTSil4 N.m {4.5 kgl'm, 33 lbl'ft}
24 N.m 12.4 kgf'm,'t 7 tbf.ftl
\ (^,-(\
\-/ I
7. Remove the lower and upper mounting bracket bolts
and the mounting brackets.
BRACKETBRACKET BOLTS44 N.m (4.5 ksl.m, 33 lbt'ft1
8. Remove the adiusting nut and upper mounting bolt,
then lift out the alternator.
9. lnstall the altetnator in the reverse order of removal.
CAUTION: Adiust tho alternalor belt tension aftor
installation (seo Page 23-1O81.
NOTE: Reconnect the battery ground cable and turn
the radio on. When the word "CODE" is displayed,
enter the customer's 5-digit code.

RectifierTest
NOTE: The diodes are designed to allow current to pass
in one direction while blocking it in the opposite direc-
lion. Each diode must be tested for continuitv in both
directions with an ohmmeter that has diode checking
capability. Since the alternator rectifier is made up of
eight diodes (four pairs), there are a total of '16 checks,
1. Check for continuity in each ditection between the
B and P terminals, and between the E (ground) and
P terminals of each diode pair. All diodes should have
continuity in only one direction,
lf any of the eight diodes tails, replace the rectifier
assembly. (Diodes are not available separately.)
Gharging System
Alternator Brush Inspection
Remove the end cover, then lake oul the brush
holder by removing its two screws
Measure the length of the brushes with a vernier
calioer.
Aliornatol Brush Longlh:
Standard: 10.5 mm (O.41 in)
Servic. Limit: 1.5 mm (O.06 in)
lf the brushes are less than the service limit, replace
the b.ush holder assemblv.
VERI{IEB CALIPEB
23-106

Stereo Sound System
Component Location Index
LEFT TWEETERReplacement, page
23-192
DRIVER'SDOORSPEAKERRepfacement, page 23-192
CAUTION:
a All SRS el€ctrical wlring harneaseE are covered with
yallow insulation.
a Belore dbconnscting any part of the SRS wire har-
nass, connect tho short connector(sl.
a Replace tho entir6 affoctod SRS harn6ss assembly if
it has an opan circuit or damag6d widng.
NOTE: The original radio has a coded theft protection
circuit. Be sure to get the customet's code number belore- disconnecting the battery.- removing th€ No. 32 (7.5 A)tuse from the under-hood
fuse/relay box.- removing the radio.
After service, reconn€ct power to th€ radio and tutn it
on. When the word "CODE" is displaved, enter the cus-
tomer's 5-digit code to restore radio opelation.
Hatchback:STEBEO RADIO/CASSETTEPTAYERRemoval. paoe 23-191Terminals, page 23-192
SBS MAII{ I{ARI{ESS(Covor€d wirh y6llow in3ulationl
LEFTSPEAKER
RIGHT REARSPEAKERReplacement. page 23-193
ANTENNA MOTORTest, page 23-194
DOORSPEAKERRepfacement, page 23-192
23-188
!iltil;s'
Replacemenr. page 23-193
Replacement, page 23-196

Switch Test
CAUTION:
a All SRS el6ctrical wiring harnossos are covarod withyellow inaulation.
a Beforo disconnecting any pan ot the SRS wire har-neaa, connoct ths short connector(s).a Roplace the entil€ afloctod SRS harne$ a$6mbly ifit has an open circuit or dsmagad wlring.
NOTE; The original radio has a coded theft protection
circuit. Be sure to get the customer's code number before- disconnecting the battery.- removing the No. 32 {7.5 A) fuse lrom the under-hoodtuse/relav box.- removing the radio.
After service, reconnect power to the radio and turn iton. When the word "CODE" is displayed, enter the cus-tomer's 5-digit code to restore radio operation.
1. Disconnect the battery negative cable, then discon-nect the positive cable.
2. Connect the short connector(sl to the airbag(sl.
DRIVER'SAIRBAGCABLE REEL3.P CO NECTOR
DRIVER'SAIRBAG3-PCO'TNECTOR COI{NECTOR{RED}
ACCESSPAI{EL
SHORT CONTIECTOR{REO}
Remove the dashboatd lower cover and kne€(see page 23-701.
5.
4. Disconnect the cable reel harness 6-P connector
from the SRS main harness, then connect Test Har-
ness C onlv to the cable reel harness.
CABLE REELHARNESS
TEST HAR ESS CoTLAz - SL/l{,3OO
Check for continuity between the No, 3 terminal ot
the 8-P connector of Test Harness C and body
ground with the horn switch pressed.
a lf there is continuity, the horn switch is OK.a lf there is no continuity, go to step 6.
TEST HARNESS COTLAZ-SI/I()3OO
(cont'd)
bolster
23-201