1993 VOLKSWAGEN CORRADO manual transmission

VR65 ENGINE: AFFIX NEW VACUUM HOSE ROUTING LABEL
Article Text (p. 10)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 09:26PMFig. 11: Checking Rear Muffler Clamp
F. Replace Transmission Control Module
(Automatic Transmission Vehicles with VIN Range __ NK_00418
through ___NK_012142 only)
- Replace automatic transmission control module with part
number 095 927 731 BD
- Check basic setting with Engine Scan Tool VAG 1551 as per
Workshop Manual, Group 25.
G. Replace Vacuum Hose Routing Label
- Clean existing label under engine hood.
- Remove protective backing from new label, part number
021 010 058G. See Fig. 12.
- Affix new label over existing label.

TRANSMISSION REMOVAL & INSTALLATION - M/T
Article Text
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 09:25PM
ARTICLE BEGINNING
1993 TRANSMISSION SERVICING
Volkswagen Manual Transmission Removal & Installation
Volkswagen; Corrado SLC & Passat
REMOVAL & INSTALLATION
CLUTCH ASSEMBLY
NOTE: Transaxle may be lowered out of vehicle without removing
engine.
Removal
1) Disconnect negative battery cable. Disconnect electrical
connectors from transmission. Remove connecting tube to intercooler
(if equipped).
2) Disconnect gearshift cables, cable supports and linkage
from transmission. Remove clutch slave cylinder and wire aside.
disconnect speedometer drive from transmission. Remove upper engine-
to-transaxle bolts.
3) Remove 3 right side engine mount-to-engine bolts and one
left side transmission mount bracket through bolt. In vehicles with
ABS (Anti-Lock Brake System) it may be necessary to remove coolant
overflow reservoir to access left side through bolt.
4) Remove radiator fan, cover and mount. Remove nut from
front transmission mount. Attach Engine Support (10-222A) with Bases
(10-222A/1) to engine. Slightly tighten engine support and remove
starter. Remove left transaxle mount bracket.
5) Remove long left side transmission support bracket. Remove
balance weight from mount. Remove heat shield for right side inner CV
(constant velocity) joint.
6) Disconnect axle shafts at flanges and wire aside. Remove
left side transaxle mount from transaxle. It will be necessary to push
rearward on mount for clearance to remove long transaxle mount bolt.
7) Push transaxle mount to right and pull down to remove from
vehicle. Remove small gear carrier housing cover. Support transaxle
with floor jack. Remove rear transaxle mount. Remove lower transaxle-
to-engine bolts. Carefully pry transaxle from engine and lower.
8) Using Flywheel Lock (3067) or similar device, hold engine
from turning. Remove pressure plate bolts. Remove pressure plate and
clutch disk. If flywheel needs repair or replacement, remove flywheel
from engine.

TRANSMISSION SERVICING - M/T
Article Text
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 09:25PM
ARTICLE BEGINNING
1993 TRANSMISSION SERVICING
Volkswagen Manual Transmission
Volkswagen; Corrado SLC, Passat
IDENTIFICATION
MANUAL TRANSAXLE APPLICATIONS TABLEÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄModel Transaxle
Corrado .......................... 5-Speed - 02A Transaxle
Passat ........................... 5-Speed - 02A Transaxle
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ LUBRICATION
SERVICE INTERVALS
No oil changes are required.
CHECKING FLUID LEVEL
Manufacturer states that fluid level does not have to be
checked, and does not specify a procedure for doing so.
RECOMMENDED FLUID
Use API GL-4, SAE 80W or 80W-90.
FLUID CAPACITIES
TRANSAXLE REFILL CAPACITIES TABLE
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄTransaxle Qts. (L)
02A .................................. 2.1 (2.0)
02B .................................. 2.9 (3.1)
013 & 014 ............................ 1.8 (1.7)
020 .................................. 2.1 (2.0)
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ADJUSTMENTS
GEARSHIFT LINKAGE
1) Place gearshift lever in Neutral position. Remove knob and
boot. Loosen bolt "A" and nut "B" sufficiently so that operating
cables move freely in centering holes. See Fig. 1. Install Shift