Page 585 of 1254
TFOUBLE
DIAGNOSES Tdfl
Diagnoslic Procedure 25 (Cont
d)
r ) D
eodndr
snr oi
coiL hahe$
con
3) ch6* rcrhs€ b'wmn b'mhd
@ @@
@.O (F.H.D
mo4
2) Dieonner 'rsisro' haho$
coni@.
3) Dieonisr p
a' rais6'o' hames3
B 1)
check hadB odhur'y
bsto4. brmE
@ aidbm.
m,s o. o
Bdhunyfu|ddd'
ts o chsk
hrB$ 6dinu'y
hdrem lem i.,
o aid
oshd
co'ilnutydd|dqid @
@ IFH.D
@,o
r) o sonned E c.u. hams.oine.
2) ch*k hames coililry betueen
bm n.r
@) and
E.c rr.
bm mr
o @
O rRH o
r ) ch*k
h'm6s 6dinu
ry b6rw0.n
bmm o aidE.c.u.
bmha
o. @.@ rRH D
@ffi
EH'DTH' ETH'
ECfl
ts tr6 tr6
tr6
E6
EF & EG285
Page 635 of 1254
TROUBLE
DIAGNOSES
Electrical Components Insp€ction (Contd)
FESISTOF
L Disconnecl res slof ham6s cofneolor.
2 ch€ck rcsistance belw@n lominals
@ and
O.
B€d.r.ne: App@ximaiely
22 1(.)
It N.G., reda@ res slor.
PIOWEN SEERING OIL PBESSUFE SWITCH
1 . Ois@nngcl pow€r
sle€ nO
oil p@ssu€
swllch hame$ co.-
3. check continuily
belween leminars
@ and
@ .
ll N.G..
rcplace powersteeing
oiiprc.sur6 swtch.
E.G.F. & CANISTEF
CONTFOL SOLENOID VALVE
1. Dis6nn6.t E.G R.
& ca.ister @nlo sol€noid valv€ haF
2 Check e enoid va v€, lollowing rhe iable
as 6hdn be ow:
ll N.G.. EDlaoe E.G.B. & enisl€r mnlrclsoenold
vave.
E.G.F. COI{TBOL VALVE
Apply vacuum ro E.G.B, vacuum pon
E.G.F, controlvalve sprlng shoutd tilr
ll N.G., repla@ E..G.R.6nlrc valve.
€
iLIJ
E
EF & EC-334
Page 672 of 1254

INJECTION
PUMP
Tqning of Inieclion
Pump (Cont
d)
(3) Instarlsping, pislon
and sprinq ing, n lhal oder. lo regu-
Make slre dnq is llush with end lace ol rcgu aling €lvo
body when it is pushed
in.
(4) Attach r€sulalins valv6lo lu6l njeclion p!mp.
(5) adlusl teed plmp
p€ssure
lo spec €nons.
3. Check nlecton pump
condilion, Gfsrinq lo nsp€clion
val!8 on intect on pump
l€sl6r.
Adiuslm€nt or sF€ed llmer
1. R€mov.6ld
an devi@
assembtv.
NMr di*3€mbl€ 6ld
6t rt
devl@ llnl€ge,
2. B€move
cover ol tmer al high pressurc
sde (sid6
wrholl
s. Insla |
@ver ol limer in fte place
olco d dan d€vice assem-
Insta ltool, KV1l2a2a15, in lhe place
ollimer @ver.
ireasure limef pislon
slrokes al speoilied lue intecton
tlsler lo S.O.s. ior sFecmed trer pi.ion
rrrok vd@.
ll tm6r pislon
st@ke is
nol within spectlierd ange, €mov€
@verol limer al low
oressure side
and ad ust
Dislon slroke
M.lG .ue at l@3{
@ 3hin i. usd cl *h Eid. ol rlms
Fef! ro S,D.S, ld dalr.br.
eryte patb,
AdjGrtr€nt or @ld sr.d
devlce (fming)
1. Bemove
coeer ot liher al low pr€ssu.€
side.
2. Instaltool, KV112a2a19 and.etgauqe
reading lo zero.
3. Remove
lool, KV11242415 tom injeclion p!mp.
4, Insla lcover olnmer al hqh p€ssure
sde.
5. Insla lcold siad d6vie ssembly in ils
odginalposiron.
Conffm that rh. gEug€
E ding Etum3lo
2s {nen dfl€ Bhatt
5.
EF & EC371
Page 681 of 1254
INJECNON
NOZLE
lnso€c{ion
Thobughly clean all dlsassembled pans
wlh lresh ke@*ne
or
. ll
nozzlB n€€dl€ is damag.d or lused, rgpl€co nozl€
4sembly wirh a new one.
. ll
end ot nozle nedle is @i2ed or er@ssively dlscolored,
€Dlace nozl€ ass€mblv.
. Check
nozle body and disiancB
d€6 lor
pbp6r
contacl.
ll €xcessivBly woh or dam.ged, rcdae nozl€ ass€mbly
. Check noz2le spring toi ex@sslee wear or damage. r
€xcossiv6ly won or damag€d, r.pla@ it wifr a n€w sping.
Cleaning
1. Do
.d loFh lh. .ozde n.dng srlE rlth ydr
trngd.
To wh $. no!r6, uo a soorr.n dck sd b|a bru3h
Benove any calbon lrom 6n€nor ol nozzla body (6x.6pt
wEppingsngl€ ponion)
by u6inq Tool.
2 Clean oilsunp ol no2zle
body !s'ng Tool.
3- Cl€an nozla s€al
by u.inoTool,
Tak elti p@udon.
stM p..ldmlng
thb job,
dE n@|€
.lfrclscy lbpen& g€rly
d a good
no{d6 sr
EF & EC€81'
Page 696 of 1254
OUICK€LOW
SYSTEM
Component Paris Basic
Check (Confd)
GLOW FEI.AY
1. Check @lay lor coil .onrinuily.
Cqnh!fty .,hould €ri8t
2. Check relay lor prcp$
op.alion.
GLOW PLUG
2.
3. Ois@nneol
glow
coni@l unt h.h€.s onnector
Check @nlinuily b6tw6..
Ablnd and
teminal
@
co rol unit ham6s conndctor.
confinuit shdld 6xi3r
Remov6 gow
plug
conn€clinq plale.
Chek 6ach glow
plug
tor @ inuity_
Contlnualy 3hould oxlsl:
appbrh.tdy 0.65f)
ll N.G., Gp ace glow
plug.
5. In$allglow plug
conn€cling plata.ecurely,
EF & EC-395
Page 737 of 1254
OI+VEHICLE
SERVICE
Replacing Rear Oil Serl
FEIIIOVAL
L Pull out p@p€ller
shaft- -
Reler lo selion PD.
INSIALLANON
. BcloF In.blling, Epply muld{une gMe
to et ttp.
2. ln6la I popeller
shafi. -
Fefd io $clion PD.
Position $vitch Check
REVERSE LAMP
SWITCII
NEUTFAL SWITCH
/\\N*u,
-
\)\\
\ | ,/<(i4
MT4
Page 746 of 1254
DISASSEIi,IBLY
Cas€ Comlonents
BeioE di@rdlnt itanml&lon, d6h rnn.mh6bn oll,
1. Bemove @d eriension by liqhiylapping it,
Bemo@ lront @ver,
e6sket,
b6anng. and snap n9 ol msin shin
ot counl€Ghatt lroni
2.
3. Sea€l€ lEnsmission .as€ fbm adaol6. Dlal6.
4. Remo@ tont 6veroils6al.
a6 c&fi, not to &m.g€ lrBt M trrding
arfe
Shllt Comrol Comoonents
1. S.l up Tool
on adapl€r plate.
2. Femove cheok ballpllgs, checkspnnss, and ch€ck bans.
,@o
MT-l3
Page 760 of 1254
ASSEMBLY
Shill Control
Comoonents
1. Installshift rc&, i.16 ock plwger,
intedockballs6nd check
c O.O.revers6 shih bft.
Case Components
1. Insialltbnl
@veroil seat.
. AFply muhrpuQ6. gt€€s
to sl llp,
(€-XS4:-
lfrf-27