Page 699 of 1254
E.G,R, 
SYSTEM
Sch6malic Feler  to outcK-GLow  sYsTEir.
Wiring  Diagram
Felef  to olJtcK  GLow sYsTEM.
De€crlplion
The  F 
G  F 
sysrem  is d€srgnod  ro 
contrcr  l.e .omation 
o, NOr
emission  by €circulalng 
the exhaust  gas 
into th6 i.taka 
man-
ilod  psege 
through lhe E.c.B.  onrrot  valve.
The  enqne  load 
signal  is 
dot€ci€o  wirh 
lhe pol6ntion€r€r
insr.ned  o. lhe  '!el 
ijecrion  p-mp 
cori@l  laer. Tre e.g'ne
€eoluiion  s€nsof lo€ted 
on the  oil pump 
cov* pod!@s 
the
Th€  E.G.R. 
contol  valve is aclivar€d  by 
lh€  vacuuh,  g.n.€t€d
by  rh€  vacuum  pump. 
E.G.R.  @nrrclslenold 
vatves aG us6d
lo  conv€rl 
lhe elecl  @l signal  fbm rha 
contrcl  devicg inlo a -
The  E,G,B.  syst6m  is d€acrivated 
when ihe wal6r  lempeaturc
is  low.  The w.t€r  lempehlue 
sensor is oJ  lh€  th6mi6tor 
type
lhat  d6l€cls  lh€ r€mDeElure 
ai th€  qlind€r 
head.
EF  & EC-398 
     
        
        Page 868 of 1254
REAR 
AILE - 
Ax|e  Shaft  (Rigid 
Re€r Axle type)
Aesembly 1.  Inslalloilcun€rin  Ihe posito. 
as shown  in ittuslrsriona  ert.
.  M.k€ 
5!F oil 4l|er  ii pchloned 
pbpedy.
.  Apply 
muiipurpo*  g|e@ 
lo sid.  srlaca
2.  Inslalrcmaining  pans 
io
B6arn9  spacer (Make
lldk€  8uE rhdr 
oll d grea$
srlae  ol axle  3haft,  bcadng axl€ 
shalt  n 
the  lolowrng  oder
sure  chamiercde  is lacng 
axle
dc  nor @me  into 
siact  will
3  Posilion  axe shafi  6ssmby
pans,  menlionod  above. onto
lo  44.1  KN (4lo 
4.5lon,394 under 
a p€ss 
and press 
al
axle  shali  al a load  o139.2
el,  coat sling  lip with  mltl-purD@
5.  rn.elr 
axle shaft  assmby  into 
axte  ese  using 
special
Removd  Toolwhen 
dislance'A  b€lween 
axte fiango  ol
axr€  c.s6 
beaing  s 70,90  mm (2.76 
!o 3.54  in).
RA.26 
     
        
        Page 869 of 1254
REAB 
AXLE - 
Arle  Shaft  (Rigid 
Re€r Axle type)
Assembly  (Cont'd)
6.  Choos€  adiusijng  sh ms  lo 
adiusl  distance 
"Oi beiveen
wh€€lb€ainq  and axl6  hou6ing.
Di.r.ne  '!D' 
: 0  - 
o.1  mm  (0 - 
0.004  In)
To  c. culate  d 
stance  D", 
lse  lor ow  ng fomuta:
A  - 
Distanc6  benr€en nolch 
oi beadnq  and axte  housing
Forselecling  prcpefshim 
thickn€$, r€ler to S DS
7  Check  axiaLend  play 
ol dl€  shafi  by !sng 
a dialgauqe.
Alhle.d  play: 
0.1 mm  (0.004 
in) d l*3
It  dlal  @d play 
i5 nol  sithin  8p€ciferionB, 
ep.at peedue
Ao  @€tu|  nor ro dEnEgE  oil sl  shen  .dtustlng 
dlat 6d 
Ftay.
a,  Connect  pa*ing 
b6ke cable and b6ke  lube
9.  Bleed  an oul  ol bhkino.  rcuir.
AA-27 
     
        
        Page 1138 of 1254

STARTING 
SYSTEM - 
Starter  -
Assembly
Apply  h igh-temperature  grease 
to lubricate 
the bearing,  gears
and  frictional 
surface when 
assembling  the starter.
Care{ully  observe 
the following  inslructions.
Assembly  at next 
order:
.  Gear 
case
Pinion  assembly  and shift  lever, 
musl be mounted  together.
.  Ring 
and pinion 
shaft.
.  (sR20DE) 
Put the  ball  in 
its  hole.
o  Field 
coil and  armature  frame, must 
be mounted 
together.
Don't  lock the holes  of screws.
o  Armature 
f rame.
o  Brush 
holder.
Check  the correct  alignment  of holes 
of screws.
o  Rear 
cover.
.  Magnetic 
switch.
Service  Data 
and Specifications  (S.D.S.)
Type M 
TSUBISHI BOSCH
t\.rf  1 T6 
05 8 I
M002T25481 9000.3 
31424
Engine  applied SR20DEGA16DE LD20rl
System  voltage  V 12
No  load
Terrnrna  voltage  Vt1 115
Current  A
[ra.x 
88 50[,,lore 
lhan 150
Bevolubon  rpmtulore 
than
3  000 5.600Less 
than
4,500
Minimum  diameter of comrnula-
lor  mm (rn) 288
28 8 (1 
134) 28.9 (1.138)
Mrnimum  lenglh of brush  mm (in)
12.0 12 0 (4.472)
7 (0 
028)
Brush  spring  tens on  N (kg, 
lb) 13.7 
25.5
(1.4  26
3.1  -57) 137
(1  .4
3.1 - 
2.6 16.5 
32.0
(1.7  - 
3.3
3.7  - 
7 .3)
EL.27 
     
        
        Page 1160 of 1254

HEADLAMP
PUSH  Io
\
_@. PUSH
lo Bulb 
Replacement
The  headlamp  is 
a semi-sealed  beam type which 
uses a
replaceable  halogen 
bulb. The 
bulb  can 
be replaced  from 
the
f  ront  compartment  side without 
removing  the headlamp 
body.
r  Grasp 
only the plastic 
base when 
handling  the bulb. 
Never
touch  the glass 
envelope.
1.  Disconnect  the 
battery  cable.
2.  Disconnect  the 
harness  connector  from 
the back  side ol the
bulb.
3.  Pull 
off the 
rubber  cap.
4.  Remove  the headlamp 
bulb carefully.  Do 
not  shake  or
rotate  the bulb  when  removing  it.
5.  Install 
in the  reverse 
order of removal.
CAUTION:
o  Do 
not  leave  the bulb  out of the  headlamp 
reflector for a
long  period 
of time  as dust,  moisture, 
smoke, etc. may
enter  the headlamp 
body and aflect  the pedormance 
of the
headlamp.  Thus, the headlamp 
bulb should  not 
be
removed  from 
the headlamp  reflector until just 
before  a
replac€ment  bulb is 
to  be  installed.
Aiming  Adjustment
When  performing 
headlamp aiming adjustment,  use 
an aiming
machine,  aiming wall screen  or headlamp 
lester. For 
operating
instructions  of any  aimer,  it should  be in good 
repair,  calibrated
and  used  according  to 
respective  operation manuals 
supplied
with  the unit.
lf  any  aimer  is 
not  available,  aiming adjustment  can be done  as
Iollows:
For  details,  reter 
to the  regulations  in your 
own country.
CAUTION:
a.  Keep  all tires  inflated  to correcl  pressures.
b.  Place  vehicle 
and tester  on one 
and same  flat surface-
c.  See  that  there 
is noload  in vehicle  (coolant, 
engine oil filled
up  to correct  level 
and tull tuel  tank)  other  than the driver
(or  equivalent  weight placed 
in driver's  position).
CAUTION: Be  sure  aiming  switch 
is set  to "0" 
when  performing 
aiming
adiustment  on 
vehicles  equipped  with 
headlamp 
aiming con-
trol.
lF-bl
l3  2 
I 0l
L,\_-!  S l  l
,n
[) \/
EL-49 
     
        
        Page 1223 of 1254
HARNESS 
LAYOUT
Main  Harness  - 
L.H.D.  Models
REAR  SIDE
6rr)Y
nesistor @
lgnrlron  coil---J4 
\-f- E 
C  C.S  controt  unil
@  Dnvefs 
side door  switch  (Type 
A)
@  : 
Rear  solenord  valve (SR2ODE 
& LO2O 
)
(D  ro@
@  ro@
@  ro 
-6D
@  : 
Slide  door 
conneclor  (s-door)
@  :To 
@  (sR2oDE)
@!  : 
Driver  s side 
door  swrtch  (Type 
B)
@  : 
Radio  condenser  (SRmDE 
I GA16OE)
@  : 
Resislor  (SR2ODE 
A GAl6DE)
(  . 
Power  transrstor 
{SR2OOE 8 GA16DE)
@  lgn 
rion 
coil (Sn2ODE)
@  Air 
flow 
m€ter  (SRmDE 
& GA16DE)
@t  Exhaust 
gas 
sensor  (SR20DE)
@  gnrtron 
coil (GA16DE)
EL-l12 MEL6188