Page 786 of 1254
ADJUSTMENT
(Mode|
R2tO9
Slde Beadng
PEload (Conl'd)
11. Tln
weghl block a tew lmes to ensu@ that bea ng is
0.10 -
03) nn (0l)0:19
-
00116 In)
. I
rhe needle
nuduated err.rb y
riEn b.adng b.nlEr
dlrly or damad€d 6nd .hould b€ dEn€d or
FDl.c!d.
13. M.asur6 both beannOs in
the same way and wiie the tett
3id€ b.adna mea.ureme
nen b 'E'
and lhe dght side
b6a ng maa6uEne.t.exl
to F'.
14. Slbstilule lhese values into the equation ro calcular6 rh6
lhickness ol the shim.
r v.l6 .ignilying A, B, c, D .nd H
a€ not glH,
Eg6rd th6
rr =
(A- c + D+ H)r0.0i + 1.97 + E+G
T2={B D
H)!O01 +2:07+F
Pt>2'l
Page 800 of 1254

LIMITED
SUP DIFFEREI'ITIAL (For
Hl 9OA)
Disassembly
L R6mov6 side bear ng inner
cone with Tool.
2. Remove
ing gear
by spGadinq oul lockslEps,
3. Lo6en ing gear
b.lls in
a c ss-cross iashion.
4. Tap .g g€ar
otf gear
@se with a son hammol
T.p snly
.ll dound ro pevdl
ring g€.r
lrcn bindlng,
5. Femoee dife€nta €se by spreading
oul look straps.
6. Bemove coupla bolls
on dillerential c6es A and B
with a
T@l number: s'830a10@
7. Sepa€te difl6Gnria
@e a
and B.
0€w oul @mpon6 pans
(dis
and prales,
6ic.).
Put na*s d g€@
.nd p|€ge
dn$ $ thar rh.y
en b.
rdmt ll.d in rh.ir
odglnal pcifoE
trcm which
rhey reE
|nspection
COMIACT SURFACES
1. Cl6anlhe
diessembled parts
in suiiabte sotvenl and btow
dry with comprsss€d
air.
2. lf lolowinq
6urfa@s are lound with bur.
or scratohes,
.mooth wilh oi slono.
C) Ditle@nt
al c666 A
O oitlereni
al c6se B
O Pinion
nate gear
@ Pinion
nale shaft
O Fdction
plale
quide
OISC AND PLAIE
1. Clean
the discs and plal€s
in suiiabte so v€nl and btow
dry
wih @hpr€ss6d air
2. Inspacl
dis and plates
lorw€ar, nicks and burs.
#
Y
*f
e@ d,$
PD€5
Page 804 of 1254
LIMITED
SLIP DIFFERENTIAL (FoT
H19OA}
Assembly (Cont'O
6. Inslall pinion
mal6 gea6
a.d pinion
shan b dift€.onlral
a. Inslalside gearto
pinion
ma€ gearc.
9. Inslalreach
disc and pale.
Us *n. pro.€dlE
6 outlned in st€p€ l. though 4
.b*.
10. lnslall dllereda es€ A.
PG&ion difi.Enrid es a .nd B
by @retly atlgning rod€
1 1 . Tighlon dili€€nlial c.s€ bolls
12. Pla6 ng gear
on difierential
€se and insiall new lock
Tlghten bolb in a cds*|@ l*hion, liglnly
t pplng
bo[ h€'d
Then bend up lo.k ddps to lek rlE boh6 In pl.e.
13. Insiar
side beaing inner @ne.
14. Check ditleGnlial torqu6.
PD€9
Page 809 of 1254
ADJUSTMENT
(Model
H190A
l- ,, Side
Be€ring Preload (Cont'd)
3. Measure how laf
under lhe slandad lhckness
[20 mm
(0.79 in)lfte side b€annss
are.
ll wiLlGquire tools shown
n lhe ilustration al
letl
O wolqhl
Block (ST32501000)
O Marl€r
Gause (xv331o19oo)
A. Lubicale 6
d€ beadng and
da@the bearn9oul.r
ra€and
inner6c6 rob6
m6asu rcd on lhe opposile side olld
a€.
ll the ba.dng.embly b plaed
d ltF bte pLL,lh6
beaF
ing wldth €nnot be
suErdy d.Lrnined dE b n5
ega
b.ing in contacl whh tie b4 pl.r..
9 Pla€
weight block or sde bea ng.
10. Slde dia indi€tor
on weighl b ock.
P
ace th€
ouler ra@ o1 fie opposile s
do
Placo a weighl block on
lhal outer ra@,
adjusl dial ndicalorscae to 2ero
Carelllly side
masler gauge
and weiqhl
Tum weghl block a
few limes to ensure thal beaing ls
0.1O -
0.lll nn (0.m39 -
Ofi 1a In)
t ttE needle iuctualqs en llelly llEn
b.5ri.g i5 .ilh€r
diny or dehtire and should be derEd d
€plac.d.
'12.
Pt!44
Page 813 of 1254
ASSEMBLY
(Model
HlsoA)
Differcdial Case
1. Install
.ide g€a6,
pinion
mate
inio diffe@nrial case. gea6
and lhrus! washeE
gear toolh sorta@s
and thrusl sudacs
2.
3.
4- Insralloinion mate
shali look Dtn wilh a olnch.
Mak€ .uE lek pin
i. nFh
rilh e,
Fil
oinion mal€
.halt lo difterential ese e that il m6.rs lock
Adjusl back €sh b.lw€6n
.id€
sear and pinion
maie g6af
by
s6l6clirg sid6 g6ar
rhrusl w4her (Feler
io s.o.s.).
B*kl4h bet@n 3ld.
9@r and
phid
nrr. g@r
(Cl€.Ene berlEn 3lde gDar
thnBt 'ahd dd dlfi.F
0 -
0,m nn {0 -
Om79 inl
5.
ao
EO, Apply
l6kins as6nt
lrocktite lstud
@nlacring surlaces
ol dng gear
and
placa difteErfia €s6 on ngg6ar
PV47
Page 814 of 1254
ASSEMBLY
(Model
H19OA)
Difbrential C*se (Cor 'd)
7. APPIy a small amounl ol lo.kinq
vious pagE)
lo ng g.ar
bo ls.
a. Inslall new lock slhps and rinq gear
bolts.
. light
n b.fi! in a crl5*.@5 l6hlm,
llgMy t pplng
boft
h4d stth
a hamrei
. lhd
b.nd !p t6k rii6F€ lo t@k
the baft5 In
de,
L Seleci side beadns adjlslins shims.
lmlal lh€ shims behlnd each beanng and pr6*
on side
b€aing inner @nes with Tool.
@ srss23oooo
(Fj sT3lx)61(x)0
Dlffeenlial Caniet
1 . P€ss lil lbrl
and rea. beadng olld m6s wirh Tools.
@ snmrtooo
@ sT3062t0@
(c) sr34613000
2, Se ect pinion
h€ighl adiustinq washer, rBterinq
to Adiust-
3. Install pinion
heighl adjusring w*her
in d ve pinio.,
and
prers't r€' b€a1no irn6r cone 'n
tr *(a prcs..rd
Tool
T@l numb.r SI30901{Do .senl
(d4cr
bed on pre-
,T
r.d @
1t
Pt!,18
Page 828 of 1254
ON-VEHICLE
SERVICE
From Wheel Alignmeni (Cont'd)
3. M€asu@
@mber, esler and kingpin inclinalion ol bolh
ghl.nd lei whels
wlh a slilable aignm€ni g.uge
Ctmts, CGIF a.d Khspin inclindid:
Fetd to s.Ds.
4. ll emb.r, c.st€r and kingpin
lnclnation aG .ol wilhin
6peclic.lion, 'rsped
cno 'eplac€
a1v o.m.ged
or so'n
TOEIN 1. DEw
a base ine on tread surlae
ot tires.
. After lowering lrcnt oi v€h
cl€, move il up and down
to
elimlnalel.lclion, and stwheels
n stfaishl,ah€ad posiiion.
. Measurc dslane 'A
and B'
F3t€r to s,D.s, al
ssne heighl.s
hub cen
3. le.glh
ol slee ng t6jods.
li6{od fofrard
or backwad.
Make suE borh riebd.
@ ,E $m l.ngrh.
Feef ro Sl scctFn,
Tiqhten lock nuls lo sp€cif
ed toique.
L6k nd righ!€ninq
to.q@:
R.ler to sT s6rrion.
FA-7
Page 834 of 1254
FRONT
AXLE -
Wheel Hub and Knuckle
Assembly (Cont'd)
2 lnsialsnap
ng inlo grcove
ol knuckle.
3 Apply
nurl-purpose
srease to
gr€ase
sealrip.
5. Place whee hub ups de'down
of a suilabteloot.
6. Posilon knuckl€ on wheel hub.
and prcss
boaing nn6r
ra@ (a
ready lin€d
to knuckle)on wheel hub by using
a
sunabb too. as
shown at lefr.
a 6t in6r ia in6t lled
on whel b.adng ro
Fqent lnner
Ee
lbm [email protected]
lo@, Alwsys Em4
ctal@r bclo€
Fr..ing
ia kN (3
ton, 33 Us ton, 3,0 hp ron)
B. €relul not to damge q|te
s.l.
7. Check bsanng operation.
a. Add load P wth press.
{3.5 -
5,0 lon, 3.9 ,
5,5 US ron,
3.44 .
4,92 hp ron)
. Insiallwasher on wh6elhub
andlighlen hub nut.
Hub nd rightenhg
torq@:
||l]) 206-
2ar N n (21.
29 k+m,
152- 210 lt-lb)
. lock.lncl^
nulusiaS
s-ibb6 loolas
rloslral'gLrea 61.
F4.13