1993 NISSAN SERENA lock

INJECTION
PUIiIP
Assernbly (Gont'O
23. Adjud dimension 'L',
as shown.
''L : 1.5 -
2.0 fim {0l)59 -
0079 h)
a llght€n l6k nd to sp.cfi.d lorqc,
lO:25-29Nn
" (25 -
3n k+m,
16 -
22 n]b)
b. Goltfu 3h.n ha a lelt'hand rhc.d io. l.ierle pumps
[email protected] to rold. in R'dir*lion,
24. Mea.!€
arial play
ot llyw€ight
hold€r. lf it is not within
speclied Enqe, adjust I by means ofshim.
''! : 0,15 .
0,it5 mn
{OmsS -
0ol3a h)
25. Mea6u€menr ol dimansion
"MS'(iorseiling rhe
tuerderiv-
Dlmndd "MS" la
rh. dl6t ne lrom
.l6ln9 plqg
to 3tarte.
ll) F€mo€
lock nul
Aov€hor 6hall
and lyweighl
atsenbly
(2) In.ial Tool
and llyoeight
as*mbly in
Ee 6uE to ln.lall 3hlm and wah.r etd
EF & EC-364

INJECTION
PUMP
Testing ol Inieclion
Pump (Conl'd)
6. Position a@e eralion @nlrol lever
O in
idle posilion.
7. Insen a 1.5 dm (0.0ss
in) bl6k
sauqe (leeler
sauae)
beiveen lhe inlemediale lever
o and
lhe inlemediate
l.vff backol
O, 6
shown in the i lu$raton.
3. Adtusr ft€ inl€mod.le sdjusling scr6w
O untillh.
cl€ar
an@ belween screw
O and
lever
@ is
1 mn (0039 in)
L secure scrcw
O wllh
nul
@.
'ligbni.g
loqB:6 -I
N m (0.6 -
(I9
kg-h,43- 6,5
lr.rb)
Roialelh6 cold $an d€vi.e l.v.f
@ @unl.rclockw
s6 (pull
lowad X) and nake suE lhal lever @ntacts lhe slopper on
rhe cold sian devi@ stopper prate
o .
confim thal the iimer oislon slroke is wilhin soec li€ ons.
'lin* pi.td 3trok€: 121 -
125 mn (0044 -
ooag in)
It limd
Dislon stok€
s nol wllhin sD€.iii€lions. mov€ rh6
sropp€r plal6
in th6 elongar€d sbr
un l
th6 gauge
@ading
fi is
wilh n
specit€tons.
-3. Sec-re ll-e lroppe' pdle
by mears ol te soc*l l-.sdl
tlghtenlng rorq@: 5 -
7 N.n (05 -
oJ kg-n, 3.6 -
5,i
ff.tb)
.) Md6.u6 that th. gaug€
EEdlng Etuma lo EE vh.n OF
6ld d.rt dwi6 Lwr b ElEs€d.
b) Confim rh€.dF.tmr* by tlwlnq ih6 @ld
6t rt
dsle
l€Er lwo d ihm dma
14. Remove too, XVl12a2A19, ircm ihe lnjecton pump.
15. lfsiallcover otiimer at low prcssuGside.
AdlGtnsnt ol luel Inl€ctron
un(br lull
lo€d
1 Sel conlrol ev€r al lul-oad by pulling
sp ng or lslng
2. Apply 12
volE lo €clival€ rr€
cursol€noid valv€
3. l'r.asu€ lu€ld€livsry at sp€ciled ini€clion plmp
rpm.
8€16r to S,D.s. ld tu61 d€livsy v.l@.
4. lllu6ldeiveryis nolwithin standad
E.ge. adiu6l by tum-
ing lu l-
oad adlusling s.€w.
5. Ch€.k injeclion pump
condilon. relering
lo ln6p€clion
values.
EF & EC-372

INJECTION
PUMP
l9 lnstallation
(Cont'd)
(1) F€mov6lhe plug
bol lrom ear sid€
of inl€cllon pump
a.d
(2) Mak€ suf€ to loosen pump
nuls and tack€l boll.
(3) Tum chnkstuft counlercLookwise
20 to 25
das@s lrom
No.I cylinder Top
D€ad C€nler positon.
(4) Fi.d th€ dial
aauq€ needle
Gsl poi.l,
then sel lha gauqe
Checklng i. Rolare lhe cdnkshan puley
clockwise lwo llhs
untllh6
pul€y and injeclion pudp
limng malks maLh (with
lh€
cyindd No. 1 al TDC on ils @mpression stbk€).
slowly
'orrle ihe .rarishal pLlley
so a
ton pump
housing ma* and read p
ungei in.
0,23+o01 mm (0.02&
+ 0.(xx)4 in)
2. ll galg€
reading is not within speciied range,
l@sen the
inj€ct on pump
secuing nuls udil$e pump
can be manu-
atly rotated. Roiat€
lh€ pump
clockwise and rcslan the
seft ng ope€lLon lrom poinl5.
(6)
Tun
cankshan cbokwlse unlilNo.1 cylinderis
setalTop
Dead Cenlefon ns codpresslor sltok€.
F€ad dial gauge
ind €to..
0.73*0,01 nn (Om87+oIXXX
In)
(7) ll dial gauge
indicalio. is nol within lhe above Enge, tun
pump body unllLit is
When s4ltlng lhe di.l gaug€,
turn rh€ injeclion punp
@nleF
d@kwilF and the @nlsh.lt d@kwi* lo
€liminata any play,
6. Tighten i.je.lion pump
5*!r€y.

)/t'r.
ffi;f
{ \}N K
t:
EF & EG375

INJECTION
PUMP
n11 I
r\|ji Adiuslmed
(Cont'd)
Marimum sP.€d adjtlgiment
1. Stan !p 6ngin€ and wam I !p unli oolanl l€mp€Etura
indi.alor poinb
lo mddl6 ol gaug6.
Connecr rachomerer pi.kup
ro No l
luelinjectonl!be.
Feter to the irstructions on taohoneter.
D€prcss accoloalor p€dalillly
und6r noload and €ad
the
Mdlmum englE sped (Under
Fl@d):
4. laindielion s owerlhan spocifod maximum efg nesp€€d,
adjusl usins mdmum sp6d adjuslins scr€w
5. AfGr adtustr€nl,lighten lock nut
secuEly and pllg
li wiih
Adju8lment ol cold srad devie (am)
1, Contimihatlheintemedialel€vef isadiusl€d.sd66cribed
-nder "Adjusrnonr ol 6ld sEr d€v e
llinr ql '
r '
Teslrg
2. Bolal. lhe mld
slart d€vice lever
@ counlerclockwise
(pull
lowad X) and make surc the evd conlacts lh6
slopper on
lhe oold $an dovics slopp6r plale
O.
3. Adjusl adjushonl *@w
O untilthe
engine rpn is wirh n
E glre
.pm: 1,ru +
lm rFrn
4. Secu€ sccw
@ with
nul
@.
Tlght nhE ioqE: 2 -
3 N.m (02 -
03 tgfi, i,4 -
22
1. Wam up 6.gin6
u.lilnoma opeEting tenpeatu€.
2. Atiach
iachomeler a.d adjusr touchspeed using adiusting
Touch .F€d: 1300
Am
3.
EF & EC€7f

SEBVICE
DATA AND SPECIFICATIONS TS.D.S.)
Inieclion Pump (Confd)
Pobr ionPrer adiustner
''
unoer ttre lottow
ng
conoillons. adjusl the poientomele/s
insiallarion pcilion
so thal lhe oulpul vo tag6
eolals lhe soeciried value.
Ir.p vonaos
rovt
1. Al
a pump
speed ol 14.3 -
16.3 m(0.50lo 0.57 mp U ozll,000 st, adiusl lh€ dummy
& thai it is
against lhe @nftllev€f, and lhon seurc il usng th€ locknul.
2. Thon, adiusl lh6 polBntiomaler
so lh.t rhe
output is
6.29 -
6.35 V.
3. Aft.f m.kinq adiush€nt, remove
lhe dumdy boli and @nlnm fial lh6 polenliomeref
ourpur voltage
is as sp€cif.d abov€ when
lhe conibl ever is in the ide posilion.
EF & EC-407

ACCELERATOR
CONTROL SYSTEM
9..!r( Adiustlng
Accele6tor
Cable
1. Loosen lock nul, and liqhlen
adju.ling nul unlil $rctle
drum srad.
to move.
2. Fom lhal posilio.
tim back adtusrng nur 1.5 lo 2 ruhs,
a.d lasien I wlh lock nut.
pj !.nh
FE{

ASSEMBLY
Ge6r componenta (co 'd)
i. Prcss @unter gear
fbnl b€.fng onlo counler geaf.
7. Inslall rear side @mponenr. on mainshafi
and 6untd gaaf
a. Inslsll 6ve6€ idl$ q€ar
lo rev6rc6 idl€f shdll wilh space6,
snap ngs 6nd nsdl6 b€6 ng-
b. Inslall bush, 6v6re daln gear,
n€edle bea ng, baulk ng
t€v€86) and
o.D. & 6v€se syncFrcnizer hub lo m€ia
. Pay.n
nrid ro diEctd ol hub.
c. lnstallo.D. gear
blshlng with TooL
d. lnst6llbaulk nnq (O.D.),
ma n goar
and n€€d€ beanng
.. tnsiall 6pa@r, r€veGe
@!nl€r gaa.
and O,D. @unler geai
. OD. n.ln q@r
and O,O, @unbr qpar
6hould be handlcd
L lrslall
lh'rsl wssh.r o1d sp.Bdom€i€r dnv€ g€ar
to msin-
9. Tighl.n
mainshaft lock
nul tempoEily,
. Alw.y.@|wlocknul
n-25

ADJUSTMEUT
(
odel Bznv)
Side Bearing
Preload (Cont'd)
G: This is lhe difi€€n€ in lh ckness
ol s de spacefagainsl
slandad widih
I3.1o mm
(0
3139 in)].
(c =
Sland.d spa@r
Measurcd soa@r)
u>-\ U 3.
Medsu'6 how 'd'
u-de fe srdno".d ricrn€s<
121 trn
(0,33 in)l lhe s de beafnss a€.
It willrcqu rc lools shown ro
the reft.
O weishl
Brock (sT32501o00)
O Maerff
G6uq€ (Kv33102000)
4. Place
ihe oulef rac6 ol rh€ opposite
side bsa nq ro
be
me4ured on lhe bas€ plale
5. Pla@ a weqhl blo.k on
lhar ourer 6c€, .nd
a nasler
gauge on lhai block
@ sl325o1mo
(Bl KWAtOz0@
6 Adjusi dial ndicarorscae
to ze@.
7. Car6l! ly
slide masb. gaug€
btock and weighr btock oul
a. Lubicatesidebeadnoandda@thebea
ng ouler ra@
and
Inne.cono lo b€ measured
on th. opposile
side outer €c6.
ll rhe b.adng rsmbly
ls placrd
on th. be plate,
th6 b.EF
Ing widrh 6nor be a@urat€ly
d.i.mined due
[o its c5gE
boing in @m.d wnh
lhe b€s pld€.
S. Place weighi
block on sid6 bea/nO.
10. Side dialindicaloron welghi
btock.
PT}20