1993 CHEVROLET PLYMOUTH ACCLAIM air conditioning

AUDIO SYSTEM
CONTENTS
page page
ANTENNAS ............................ 20
COMPACT DISC PLAYER ................. 30 RADIOS
................................ 1
SPEAKERS ............................ 24
RADIOS INDEX
page page
Audio Diagnostic Test Procedures ............. 1
Description .............................. 1
Interference Elimination ..................... 1
Radio Removal AP Body Replacement ........ 19 Radio RemovalÐAA Body
.................. 18
Radio RemovalÐAC and AY Bodies .......... 18
Radio RemovalÐAG and AJ Bodies .......... 18
DESCRIPTION
For operation of the factory installed standard and
optional radios and the optional compact disc player,
refer to the Sound Systems Operating Instructions
Manual supplied with the vehicle. All vehicles are equipped with an Ignition-Off
Draw Connector which, is used when the vehicles are
originally shipped from the factory. This connector
which, is located near the battery, helps to prevent
battery discharge during storage. For specific connec-
tor type and location, refer to Group 8W, Wiring Di-
agrams. This connector is included in the radio memory cir-
cuitry and should be checked if the memory of time
or radio station programming is inoperative.
INTERFERENCE ELIMINATION
Some components are used on vehicles equipped
with a radio capacitor, to suppress radio frequency
interference/static. Capacitors are mounted in various locations, on the
generator either internal or external, internal to the
instrument cluster, and internal to the windshield
wiper motor. Ground straps are mounted from radio chassis to
instrument panel support structure, engine to cowl,
across engine mount on right hand side. On vehicles
with air conditioning there is a strap from evapora-
tor valve to cowl. These ground straps should be se-
curely tightened to assure good metal to metal
contact. Ground straps conduct very small high fre-
quency electrical signals to ground and require clean
large surface area contact. Radio resistance type spark plug cables in the high
tension circuit of the ignition system complete the in-
terference suppression (Fig. 1).
If radio noises are evident, be sure the capacitor
lead wires are making good contact on their respec-
tive terminals and are securely mounted. Faulty or
deteriorated spark plug wires should be replaced.
AUDIO DIAGNOSTIC TEST PROCEDURES
Whenever a audio malfunction occurs, first verify
that the radio wire harness is properly connected to
all connectors before starting normal diagnosis and
repair procedures. Refer to Audio Diagnostic Charts
and/or Radio Connector Circuit Chart (Fig. 2).
Fig. 1 Resistance Type Spark Plug Cables
Ä AUDIO SYSTEM 8F - 1

WIRING DIAGRAMS AA-BODY
INDEX
Wiring Diagram
Name Sheet Number
Airbag System ...............................47
Clockspring ...............................47
Diagnostic Module ..........................47
Interface Grommet ..........................47
Sensor-Left ...............................47
Sensor-Right ..............................47
Squibb ..................................47
Air Conditioning Compressor ...................32, 33
Air Conditioning System (2.5L Engine) ...............71
A/C Cycling Switch ..........................71
Blower Motor ..............................71
Blower Switch .............................71
Control Switch .............................71
Damped Pressure Switch ......................71
Defrost Switch .............................71
Illumination Lamp ...........................71
Resistor .................................71
Air Conditioning System (3.0L Engine) ...............72
A/C Switch ...............................72
Blower Motor ..............................72
Blower Switch .............................72
Control Switch .............................72
Damped Pressure Switch ......................72
Defrost Switch .............................72
High Pressure Switch ........................72
Illumination Lamp ...........................72
Resistor .................................72
Anti-Lock Brake System .................41, 42, 43, 44
ABS Pump Motor Relay .......................41
ABS System Relay ..........................43
ABS Warning Lamp Relay ......................43
Brake Switch ..............................44
Controller ....................... .41, 42, 43, 44
Hydraulic Modulator .........................41
Ignition Switch .............................44
Park Brake Switch ...........................44
Wheel Sensors .............................42
Ash Receiver Lamp ...........................52
Automatic Shut-down Relay .................14, 20, 28
Automatic Transmission Park/Neutral Position and Back-Up Lamp Switch ...............................9
Back-Up Lamp Switch ..........................9
Battery ............................1,5,7,39,40
Blower Motor-A/C ............................71
Blower Motor-Heater ...........................71
Brake Switch ...............................44
Brake Warning Lamp Switch ......................11
Bulkhead Disconnect (50-Way) ................112, 113
Center High Mounted Stop Lamp ..........94, 98, 102, 105
Charging System (2.5L) ........................5,6
Battery ...................................5
Generator .................................6Wiring Diagram
Name Sheet Number
Heated Rear Window Switch .....................5
Charging System (3.0L) ........................7,8
Battery ....................................7
Generator .................................8
Ignition Off-Draw Connector .....................7
Cigar Lighter ................................45
Cigar Lighter Lamp ............................52
Circuit Breaker (30 Amp) Fuseblock Cavity #10 .......67, 82
Circuit Breaker (30 Amp) Fuseblock Cavity #13 . . .2, 66, 67, 86
Clockspring ............................. .47, 59
Cluster Printed Circuit Board .................119, 120
Cluster Printed Circuit Board Connectors .............118
Courtesy Lamps .............................76
Daytime Running Light Module ....................57
Deck Lid Ajar Switch ..........................78
Dimmer Switch-Headlamp .....................1,50
Distributor ......................... .15, 21, 22, 27
EGR Solenoid ...............................24
Electrically Heated Rear Window ...................84
Heated Rear Window .........................84
Switch ..................................84
Timer ...................................84
Electronically Tuned Stereo Radio without Name Brand Speakers ................................87
Electronically Tuned Stereo Radio with Name Brand Speakers ................................89
Speaker Choke .............................89
Speaker Relay .............................89
Electronic Cluster ........................... .121
Engine Coolant Sensor ................... .15, 21, 27
Engine Oil and Temperature Warning System (2.5L) .......39
Engine Oil and Temperature Warning System (3.0L) .......40
Engine Oil Pressure Switch/Sending Unit ...........39, 40
Engine Temperature Sending Unit ................39, 40
Engine Starter System (2.5L Engine & 3.0L ATX) .......9,10
Automatic Transmission Park/Neutral Position Switch .....9
Backup Lamp Switch ..........................9
EMCC Solenoid .............................9
Engine Starter Relay ..........................9
Manual Transmission Back-Up Lamp Switch ...........9
Permanent Magnet Engine Starter Motor .............9
Engine Temperature Sending Unit ................39, 40
Exhaust Gas Recirculation Diagnostic Solenoid ........13, 24
Fan Control System with A/C and Heater System (2.5L) ....32
A/C Compressor ............................32
A/C Compressor Clutch Relay ...................32
A/C High Pressure Switch ......................32
Fan Control Relay ...........................32
Radiator Fan Motor ..........................32
Fan Control System with A/C and Heater System (3.0L) ....33
A/C Conditioning Compressor ...................33
A/C Compressor Clutch Relay ...................33
Ä WIRING DIAGRAMS AA-BODY 8W - 181

WIRING DIAGRAMS AC-AY BODY INDEX
Wiring Diagram
Name Sheet Number
ABS Data Link Connector ........................49
Airbag System ........................... .57, 58
Clockspring ...............................57
Diagnostic Module ..........................57
Interface Grommet ..........................58
Sensor-Left ...............................58
Sensor-Right ..............................58
Squib (Airbag Igniter) ........................57
Air Conditioning and Heater System (2.5L) .............53
A/C Switch ...............................53
Blower Motor ..............................53
Compressor ...............................53
Defrost Switch .............................53
Diode ...................................53
Illumination Lamps ..........................53
Low Pressure Switch .........................53
Resistor .................................53
Switch-Blower .............................53
Air Conditioning Variable Output Compressor ..........113
Air Exhaust Solenoid-Automatic Air Load Leveling ........40
Air Suspension System .................41, 42, 43, 44
Air Exhaust Solenoid .........................42
Air Suspension Relay .........................42
Air Suspension System Control Module .......41, 43, 176
Compressor Assembly ........................42
Compressor Motor ..........................42
Height Sensors ............................44
Shock Absorber ............................43
Solenoids ............................ .41, 44
Air Suspension System Control Module .........41, 43, 176
Antennas ............................. .118, 126
Anti-Lock Brake System ............45, 46, 47, 48, 49, 50
ABS System Relay ..........................47
Controller .................. .45, 46, 47, 48, 49, 50
Data Link Connector .........................49
Left Front Wheel Sensor .......................50
Left Rear Wheel Sensor .......................50
Modulator ............................ .45, 48
Pump Motor ..............................46
Pump and Motor Relay .......................46
Right Front Wheel Sensor ......................50
Right Rear Wheel Sensor ......................50
Yellow Lamp Relay ..........................49
Anti-Lock Brake System Controller .....45, 46, 47, 48, 49, 50
Anti-Lock Brake System Modulator Connectors .........172
Anti-Lock Brake System Controller Connector ..........175
Anti-Lock Brake System Modulator ...............45, 48
ATC In-line Connector ........................ .117
Automatic Air Load Leveling System ..............39, 40
Air Exhaust Solenoid .........................40
Compressor Assembly ........................40
Compressor Motor ..........................40Wiring Diagram
Name Sheet Number
Load Leveling Relay .........................40
Shock Absorber ............................40
Automatic Day/Night Mirror .................... .124
Automatic Temperature Control .............115, 116, 117
A/C Blower Motor ......................... .115
Ambient Sensor .......................... .117
ATC Control Switch ........................ .116
ATC In Line Connector ...................... .117
ATC Power Module ........................ .115
In Car Senso r............................ .115
In Car Sensor Motor ....................... .115
Sun Sensor ............................. .115
Water Sensor ............................ .117
Automatic Temperature Control (Radiator and
Compressor 3.3L & 3.8L) .................. .113, 114
A/C Ambient Temperature Switch ................114
A/C Compressor Clutch Relay ...................113
A/C Fan Cutout Switch ...................... .114
A/C High Pressure Cutout Switch ................114
A/C Low Pressure Switch .................... .114
A/C Variable Output Compressor .................113
Diode ................................. .113
Radiator Fan Motor ........................ .113
Radiator Fan Relay ........................ .114
Automatic Shutdown Relay .......................29
Automatic Temperature Control In-line Connector ........206
Automatic Temperature Control Module Connector .......200
Back-Up Lamp Relay ..........................33
Battery ...............................2,5,7,9
Body Computer 2 (Electronic Cluster) .........101, 102, 194
25-Pin Connector ...................... .101, 102
Body Computer 1 (Electronic Cluster) .........103, 104, 195
25-Pin Connector ...................... .103, 104
Data Link Connector ....................... .103
Halo Lamp .............................. .104
Relay ................................. .103
Body Computer (Mechanical Cluster w/Visual Message Ctr) ......................... .196, 197
Body Computer (Mechanical Cluster w/o Visual Message Ctr) ......................... .198, 199
Body Computer 1 (Mechanical Cluster w/o Visual Message Ctr) ..................... .108, 109, 110
25-Pin Connector ................... .108, 109, 110
Data Link Connector ....................... .110
Halo Lamp .............................. .108
Key-In Switch ............................ .109
Relay Bank ............................. .108
Body Computer 2 (Mechanical Cluster with Visual Message Ctr) ..................... .105, 106, 107
25-Pin Connector ................... .105, 106, 107
Data Link Connector ....................... .106
Halo Lamp .............................. .106
Key-In Switch ............................ .107
Ä WIRING DIAGRAMS AC-AY BODY 8W - 313

Wiring Diagram
Name Sheet Number
RS Amplifier ......................... .122, 123
Electronic Cluster ........................ .99, 100
Data Link Connector ....................... .100
Electronic Cluster Printed Circuit Board Connector .......201
Electronic Fuel Pump and Gauge System ..............36
Electronic Vehicle Information Center Connector ........189
Electronic Vehicle Information Center Engine Compartment Sensors ...................... .97, 98
Brake Fluid Level Sensor ......................98
Coolant Level Sensor .........................98
Data Link Connector .........................97
EVIC Engine Node ...........................98
Engine Air Conditioning and Heater System (3.0L, 3.3L & 3.8L Engine) ................55
A/C and Heater Blower Motor Resistor ..............55
A/C Blower Motor ...........................55
A/C Low Pressure Switch ......................55
A/C Switch ...............................55
A/C Variable Output Compressor Clutch .............55
Blower Switch .............................55
Defrost Switch .............................55
Illumination Lamps ..........................55
Engine Coolant Temperature Sending Unit ........30, 31, 32
Engine Coolant Temperature Sensor ..............19, 25
Engine Oil Level Sensor ..................... .31, 32
Engine Oil Pressure and Temperature Warning System (2.5L) .............................30
Engine Coolant Temperature Sending Unit ............30
Engine Oil Pressure Switch .....................30
Engine Oil Pressure and Temperature Warning System (3.0L) .............................31
Engine Coolant Temperature Sending Unit ............31
Engine Oil Level Sensor .......................31
Engine Oil Pressure Sending Unit/Switch ............31
Engine Oil Pressure and Temperature Warning System (3.3L & 3.8L) .............................32
Engine Coolant Temperature Sending Unit ............32
Engine Oil Level Sensor .......................32
Engine Oil Pressure Sending Unit/Switch ............32
Engine Starter System (2.5L) .....................12
Automatic Park/Neutral Start Switch ...............12
Back-Up Lamp Switch ........................12
Engine Starter Motor .........................12
Engine Starter Relay .........................12
Transmission Solenoid ........................12
Engine Starter System (3.0L, 3.3L & 3.8L) .............13
Engine Starter Motor .........................13
Engine Starter Relay .........................13
Electronic Fuel Pump and Gauge System ..............36
Fuel Pump Motor ...........................36
Fuel Pump Relay ...........................36
Fuel Tank Level Gauge Sending Unit Fuel Switch .......36
EVAP/Purge Solenoid .................... .15, 20, 27
Fan Control Relay ......................... .52, 54
Front End Lighting-Aero Headlamps (Dodge Dynasty) . . .69, 70 Left Headlamp (Aero) .........................70
Left Park/Turn Signal Lamp .....................70
Left Side Marker Lamp ........................70Wiring Diagram
Name Sheet Number
Right Headlamp (Aero) ........................69
Right Park/Turn Signal Lamp ....................69
Right Side Marker Lamp .......................69
Front End Lighting-Aero Headlamps with Daytime Running Lights (Dodge Dynasty) .................... .71, 72
Daytime Running Lamp Module ..................72
Left Headlamp (Aero) .........................72
Left Park/Turn Signal Lamp .....................72
Left Side Marker Lamp ........................72
Right Headlamp (Aero) ........................71
Right Park/Turn Signal Lamp ....................71
Right Side Marker Lamp .......................71
Front End Lighting Concealed Headlamps (Imperial) . . . .73, 74
Left Cornering Lamp .........................74
Left High Beam Headlamp ......................74
Left Low Beam Headlamp ......................74
Left Park Lamps ............................74
Left Park/Turn Signal Lamp .....................74
Left Side Turn Lamp .........................74
Right Cornering Lamp ........................73
Right High Beam Headlamp .....................73
Right Low Beam Headlamp .....................73
Right Park Lamps ...........................73
Right Park/Turn Signal Lamp ....................73
Right Side Turn Lamp ........................73
Front End Lighting Concealed Headlamps with D.R.L.1 (Imperial) .......................... .75, 76, 77
Daytime Running Lamp Module ..................76
Left Cornering Lamp .........................77
Left High Beam Headlamp ......................77
Left Low Beam Headlamp ......................77
Left Park Lamps ............................77
Left Park/Turn Signal Lamp .....................77
Left Side Turn Lamp .........................77
Right Cornering Lamp ........................75
Right High Beam Headlamp .....................75
Right Low Beam Headlamp .....................75
Right Park Lamps ...........................75
Right Park/Turn Signal Lamp ....................75
Right Side Turn Lamp ........................75
Front End Lighting Concealed Headlamps with D.R.L.2 (Imperial) .......................... .78, 79, 80
Daytime Running Lamp Module ..................79
Left Cornering Lamp .........................80
Left High Beam Headlamp ......................80
Left Low Beam Headlamp ......................80
Left Park Lamps ............................80
Left Park/Turn Signal Lamp .....................80
Left Side Turn Lamp .........................80
Right Cornering Lamp ........................78
Right High Beam Headlamp .....................78
Right Low Beam Headlamp .....................78
Right Park Lamps ...........................78
Right Park/Turn Signal Lamp ....................78
Right Side Turn Lamp ........................78
Front End Lighting Concealed Headlamps (New Yorker/5th Avenue) .............................. .81, 82
Ä WIRING DIAGRAMS AC-AY BODY 8W - 315

WIRING DIAGRAMS AG-AJ BODY
ALPHABETICAL INDEX
Wiring Diagram
Name Sheet Number
A/C Compressor Clutch .........................89
A/C and Heater System ..................... .91, 92
A/C Compressor Clutch Relay ...................91
A/C Low Pressure Switch ......................91
A/C High Pressure Switch ......................92
A/C Cycling Switch ..........................92
ABS Warning Lamp Diode .......................69
Airbag System ........................... .84, 85
Clock Spring ..............................84
Diagnostic Module ..........................84
Interface Grommet ..........................85
Left Airbag Sensor ..........................85
Right Airbag Sensor .........................85
Squib (Airbag Igniter) ........................84
Air Conditioning System ........................90
A/C Blower Motor ...........................90
A/C/Heater Blower Motor Resistor .................90
A/C Switch ...............................90
Blower Switch .............................90
Defrost Switch .............................90
Illumination Lamps Switch .....................90
Alarm, Security Module ....................... .127
Ambient Air Temperature Sensor ...............117, 119
Anti-Lock Brake System (Except Turbo 3) .............170
Anti-Lock Brake System Controller ..........68, 69, 70, 71
Anti-Lock Brake System .................68, 69, 70, 71
ABS Controller .................... .68, 69, 70, 71
ABS Hydraulic Modulator ......................68
ABS Pump Motor Relay .......................68
ABS System Relay ..........................69
ABS Warning Lamp Diode ......................69
ABS Warning Switch Lamp Switch ................70
Brake Switch ..............................70
Left Front Wheel Sensor .......................71
Left Rear Wheel Sensor .......................71
Park Brake Switch ...........................70
Right Front Wheel Sensor ......................71
Right Rear Wheel Sensor ......................71
Automatic Shutdown Relay ..................20, 27, 33
Battery ...........................1,9,11,53,56
Body Computer ......................... .165, 166
Body Computer #1 ............................40
Body Computer (Mechanical Cluster) ..............79, 80
Body Computer #2 ............................40
Body Computer (Electronic Cluster) ...............81, 82
Body Wiring to Left Instrument Panel ...............147
Body Wiring to Right Instrument Panel ...........150, 151
Bulkhead Disconnect (50-Way) ................153, 154
Center High Mounted Stop Lamp (AG) ...............140
Center High Mounted Stop Lamp (J-21) ..............141
Center High Mounted Stop Lamp (J-27) ..............142
Charging System (2.5L and Turbo) ................9,10Wiring Diagram
Name Sheet Number
Battery ...................................9
Data Link Connector ..........................9
Generator ................................10
Power Distribution Center ....................9,10
Powertrain Control Module ......................9
Charging System (3.0L) ..................... .11, 12
Battery ..................................11
Generator ................................12
Power Distribution Center .................. .11, 12
Cigar Lighter ................................51
Circuit Breakers (Fuse Cavity #2) ...........8,42,110, 111
Circuit Breakers (Fuse Cavity #3) ..............5,53,116
Clockspring .......................... .59, 65, 84
Clutch Pedal Position Jumper ..................13, 15
Clutch Pedal Position Switch .....................14
Combo Flasher ..............................56
Data Link Connector ..................9,19,25,34,72
Daytime Running Lights Module Connector ............173
Decklid Lock Sense Switch ..................... .102
Dimming Interior Lamps & Headlamp Switch .........51, 52
Ash Receiver Lamp ..........................51
Cluster Lamps .............................52
Cigar Lighter ..............................51
Console Switch Module .......................51
A/C Heater Control Switch Lamp .................52
Headlamp Switch ...........................51
Fog Lamp Switch ...........................51
Fuse Panel Switch ...........................51
Left Pod Lamps ............................51
Left Switch Pod ............................51
Transmission Range Lamp .....................51
Diode ....................................89
Diode Package ....................... .83, 102, 104
Distributor .............................. .21, 26
Dome and Courtesy Lamps (AG) ...............125, 126
Cargo Lamp ............................. .126
Dome Lamp ............................. .126
Front Reading Lamps ....................... .126
Front Reading Lamp Switch ................... .126
Glove Box Lamp & Switch .................... .125
Halo Light .............................. .125
Liftgate Ajar Switch ........................ .125
Vanity Mirror Lamps ....................... .126
Vanity Mirror Lamp Switch ................... .126
Dome, Reading and Courtesy Lamps (J-27 Only) .....121, 122
Courtesy Lamp ........................... .121
Decklid Ajar Switch ........................ .122
Glove Box Lamp .......................... .121
Halo Light .............................. .121
Left Door Courtesy Lamp .................... .122
Rear Mirror Courtesy Lamp ................... .122
Right Door Courtesy Lamp ................... .121
Ä WIRING DIAGRAMS AG-AJ BODY 8W - 533

Wiring Diagram
Name Sheet Number
Horn (Lo-note) .............................42
Horn Relay ...............................42
Horn Switch ..............................42
Idle Air Control Motor ...................... .16, 20
Ignition Coil 2.2L E.F.I. .........................14
Ignition Coil 2.5L E.F.I. .........................14
Ignition Coil 3.0L .............................22
Ignition Off-Draw Connector .....................3,5
Ignition Switch .............................2,11
Brake Warning Lamp Switch ....................11
Park Brake Switch ...........................11
Injector ...................................13
Instrument Panel Illumination Lamps ...........45, 46, 47
Instrument Panel to Left Body Wiring ................88
Instrument Panel to Engine Wiring ..................85
Intermittent Wiper System .................... .53, 54
Control Unit ...............................54
Park Switch ...............................54
Washer Low Fluid Level Sensor ..................53
Washer Pump Motor .........................53
Wiper Motor ..............................54
Wiper Switch ..............................53
Key-In, Seat Belt Warning, Headlamp On, Chime .........43
Lamps Air Conditioning and Heater Switch Lamp ............47
Ash Receiver Lamp ..........................37
Back-Up Lamps .................... .69, 70, 71, 72
Cargo Lamp ..............................40
Center High Mounted Stop Lamp ...............70, 72
Cigar Lighter Lamp ..........................37
Courtesy Lamps ............................72
Dome Lamp ..............................40
Fog Lamp ....................... .31, 32, 33, 34
Glove Box Lamp ............................39
Halo Lamp ...............................44
Headlamp-Aero .................... .31, 32, 33, 34
Heated Rear Window Switch Lamp ................67
Heater Switch Lamp .........................46
Illumination Lamps ....................... .46, 47
License Lamp .......................... .70, 72
Park Lamps-Front .................. .31, 32, 33, 34
Side Marker Lamps-Front ..............31, 32, 33, 34
Side Marker Lamps-Rear ...............69, 70, 71, 72
Stop Lamps ...............................29
Tail/Stop/Turn Signal Lamps-Rear .........69, 70, 71, 72
Transmission Range Lamp .....................37
Turn Signal Lamps-Front ...............31, 32, 33, 34
Underhood Lamp ...........................12
Left Body to Instrument Panel Wiring ................87
Left Front Wheel Sensor ........................26
Left Rear Wheel Sensor .........................26
Liftgate Latch Switch ..........................40
MAP Sensor ............................ .15, 20
Mercury Switch ..............................12
Mirrors-Power ........................... .55, 56
Modules Airbag Diagnostic Module ......................35Wiring Diagram
Name Sheet Number
Daytime Running Lamps Module .................30
Fuse Block Module ..........................76
Powertrain Control Module ...........13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 29
Relay Module ..............................77
Transmission Control Module ...............23, 24, 25
Motors Blower Motor .......................... .46, 47
Engine Starter ........................7,8,9,10
Fuel Pump Motor ...........................68
Idle Air Control Motor ..................... .16, 20
Power Door Locks-2 Door .................. .61, 62
Power Door Locks-4 Door .................. .63, 64
Power Mirror ..............................56
Power Seat ...............................60
Power Window-2 Door ........................57
Power Window-4 Door ........................58
Radiator Fan Motor ...................... .45, 49
Washer Pump Motor .........................53
Wiper ..................................54
Optical Horn ..............................1,36
Overhead Console ............................41
A/C Ambient Temperature Sensor .................41
Power Door Lock System-2 Door ................61, 62
Connector and Door Lock Switch Function .........61, 62
Left Front Door Motor ........................61
Left Front Door Switch ........................61
Right Front Door Motor .......................62
Right Front Door Switch .......................62
Power Door Lock System-4 Door ................63, 64
Left Front Door Motor ........................63
Left Front Door Switch ........................63
Left Rear Door Motor ........................63
Right Front Door Motor .......................64
Right Front Door Switch .......................64
Right Rear Door Motor .......................64
Power Mirrors ........................... .55, 56
Dual Mirror Control Switch .....................55
Left Motors ...............................56
Power Mirror Switch .........................55
Right Motors ..............................56
Switch Function ............................55
Power Seat System-Left Bucket ....................60
Powertrain Control Module ............13, 14, 15, 16, 17,
18, 19, 20, 21, 22
Powertrain Control Module Connector .............79, 80
Power Window Connector and Switch Functions .........59
Power Window System-2 Door ....................57
Console Master Switch ........................57
Left Front Motor ............................57
Right Front Motor ...........................57
Power Window System-4 Door ....................58
Console Master Switch ........................58
Left Front Motor ............................58
Left Rear Motor ............................58
Left Rear Switch ............................58
Right Front Motor ...........................58
Ä WIRING DIAGRAMS AP BODY D-P 8W - 719

² Drive shaft distress: See Driveshafts in Suspension,
Group 2.
² Any front end structural damage (after repair).
² Insulator replacement.
ENGINE MOUNT INSULATOR ADJUSTMENT
(1) Remove the load on the engine motor mounts by
carefully supporting the engine and transmission as-
sembly with a floor jack. (2) Loosen the right engine mount insulator vertical
fasteners, and the front engine mount bracket to front
crossmember screws and nuts. Left engine mount insulator is sleeved over
shaft and long support bolt to provide lateral
movement adjustment with engine weight re-
moved or not. (3) Pry the engine right or left as required to achieve
the proper drive shaft assembly length. See Drive
Shaft in Suspension Group 2 for driveshaft identifica-
tion and related assembly length measuring. (4) Tighten right engine mount insulator vertical
bolts to 68 N Im (50 ft. lbs.). Then tighten front engine
mount screws and nuts to 54 N Im (40 ft. lbs.) and
center left engine mount insulator. (5) Recheck drive shaft length.
ENGINE ASSEMBLY
REMOVAL
(1) Disconnect battery.
(2) Scribe hood hinge outline on hood and remove
hood. (3) Drain cooling system.
(4) Remove hoses from radiator and engine.
(5) Remove radiator and fan assembly.
(6) Remove air cleaner and hoses.
(7) Remove air conditioning compressor mounting
bolts and set compressor aside, if equipped. (8) Remove power steering pump mounting bolts
and set pump aside (9) Remove oil filter.
(10) Disconnect fuel line, heater hose and acceler-
ator cable. (11) Disconnect all electrical connections and har-
nesses at throttle body and engine. (12) Manual Transmission
(a) Disconnect clutch cable.
(b) Remove transmission case lower cover.
(c) Disconnect exhaust pipe at manifold.
(d) Disconnect starter and lay aside.
(e) Install transmission holding fixture.
(13) Automatic Transmission
(a) Disconnect exhaust pipe at manifold.
(b) Disconnect starter and lay aside.
(c) Remove transmission case lower cover.
(d) Mark flex plate to torque converter.
(e) Remove screws holding torque converter to
flex plate.
(14) Attach C clamp on front bottom of torque con-
verter housing to prevent torque converter from com-
ing out. (15) Install transmission holding fixture.
(16) Remove right inner splash shield (Fig. 5).
(17) Remove ground strap.
(18) To lowerengine separate right engine
bracket from yoke bracket To raiseengine remove
long bolt through yoke and insulator. IF INSULA-
TOR TO RAIL SCREWS ARE TO BE REMOVED,
MARK INSULATOR POSITION ON SIDE RAIL TO
INSURE EXACT INSTALLATION (Fig. 4). (19) Remove transmission case to cylinder block
mounting screws.Fig. 5 Right Inner Splash Shield
Fig. 4 Left Insulator Movement
Ä 2.2/2.5L ENGINE 9 - 13

CAUTION: Make sure clutch cable has been discon-
nected. (20) Remove front engine mount screw and nut.
(21) Remove manual transmission damper.
(22) Remove left insulator through bolt from inside
wheelhouse or insulator bracket to transmission
screws. (23) Remove engine from vehicle.
INSTALLATION
(1) Install hoist to the engine and lower engine
into the engine compartment. SEE: ENGINE MOUNT RUBBER INSULATORS,
THIS GROUP. (2) Align engine mounts and install but do not
tighten until all mounting bolts have been installed.
(3) Install transmission case to cylinder block
mounting screws. Tighten to 95 N Im (70 ft. lbs.)
torque. (4) Remove engine hoist and transmission holding
fixture. (5) Install ground strap.
(6) Install right inner splash shield.
(7) Connect starter. See Electrical Group 8 for in-
stallation. (8) Connect exhaust system. See Exhaust Systems
Group 11 for installation. (9) Manual Transmission: Install transmission
case lower cover. Automatic Transmission: Remove C clamp from
torque converter housing. Align flexplate to torque
converter and install mounting screws. Tighten to 75
N Im (55 ft. lbs.) torque.
(10) Manual Transmission: Connect clutch cable.
See Clutch Group 6. (11) Install power steering pump. Refer to Cooling
System Group 7, Accessory Drive Section for belt
tension adjustment. (12) Connect fuel line, heater hose, and accelerator
cable. (13) Connect all electrical connections and har-
nesses at throttle body and engine. (14) Install oil filter. Fill engine crankcase with
proper oil to correct level. (15) Install air conditioning compressor (if
equipped). See Heater and Air Conditioning, Group
24 for installation. (16) Install air cleaner and hoses.
(17) Install radiator and shroud assembly . Install
radiator hoses. Fill cooling system. See Cooling Sys-
tem Group 7 for filling procedure. (18) Install hood.
(19) Connect battery.
(20) Start engine and run until operating temper-
ature is reached. (21) Adjust transmission linkage, if necessary.
SOLID MOUNT COMPRESSOR BRACKET SERVICE
When service procedures require solid mount
bracket removal and installation for example: cylin-
der head removal, etc., it is important that bracket
fasteners numbered 1 through 7 (Fig. 4) be removed
and installed in sequence, as instructed in Remove
and Install.
ACCESSORIES REMOVAL
(1) Remove (and install/adjust) belts,see Accessory
Drive Belts in Cooling System,Group 7. (2) Remove air conditioning compressor (in vehicle
with lines and set aside) (Fig. 6). (3) Remove generator pivot bolt and remove gener-
ator (in vehicle: turn wiring side up and disconnect,
then rotate generator, pulley end towards engine and
remove). (4) Remove air conditioner compressor belt idler.
SOLID MOUNT BRACKETÐREMOVAL (FIG. 4)
(1) Remove right engine mount yoke screw (see
Engine Remove Fig. 3) securing engine mount sup-
port strut to engine mount bracket. (2) Remove five side mounting bolts #1, #4 , #5,
#6, and #7 (Fig. 4). (3) Remove front mounting nut, #2, and remove
front bolt #3*. (4) Remove front mounting bolt and strut, rotate
solid mount bracket away from engine and slide
bracket on stud until #2 nut mounting stud until
free. Remove spacer from stud.
SOLID MOUNT BRACKETÐINSTALLATION
(1) Put spacer onto stud, then install bracket on
front (#2 nut) mounting stud and slide bracket over
timing belt cover into position. (2) Loosen assembly bracket to engine fasteners
(numbered #1 through #7 in Fig. 6). (3)
CAUTION: Fasteners MUST BE TIGHTENED IN SE-
QUENCE and to specified torque as follows :
² First Bolt #1 to 3.3 N Im (30 in. lbs.)
² Second Nut #2 and Bolt #3 to 54 N Im (40 ft. lbs.).
² Third Bolts #1 (second tightening) #4 and #5 to
54 N Im (40 ft. lbs.).
² Fourth Bolts #6 and #7 to 54 N Im (40 ft. lbs.).
(4) Install generator and compressor. Tighten com-
pressor mounting bracket bolts to 54 N Im (40 ft.
lbs.).
SOLID MOUNT COMPRESSOR BRACKET SERVICEÐTURBO III ENGINE
REMOVAL
(1) Disconnect negative battery cable
9 - 14 2.2/2.5L ENGINE Ä