Page 1098 of 1216

23-54BODY - Window Glass
WINDOW GLASS
N23LAAB
GENERALThe windshield and
liftgate window glass are attached by an urethane-base adhesive to the window frame.
This adhesive not only provides improved glass holding and sealing, but also permits use of body openings
having a greater
structural strength.
ADHESIVE, PRIMER AND RESERVE ITEMSItems
ApplicationsQuantityAdhesive, Primer
Adhesive:As required
3M Super Fast Urethan Part No.8609
or equivalent
Primer:As required
3M Super Fast Urethan Primer
Part
No.8608 or equivalentReserve items
Dispensing nozzleOne
Wire (dia. x length)for cutting adhesiveLir,“$c;s onfi wire(62 in.
x 3.3 ft.)
Adhesive gunfor adhesive application
OneIsopropyl alcoholfor cleaning jointing surfacesAs required
Wiping ragsAs required
Sealerfor prevention of water leaks andAs requiredgathering after adhesive applicationIsopropyl alcoholfor cleaning
As requiredGlass holderTwo
Spacers (Service Part)As required
Window moulding assembly
One(Service part)
Tectyl 506T (Valvoline Oil Company)As required
Page 1105 of 1216

BODY - Quarter Window Glass23-61QUARTER WINDOW GLASS
N22LEAKPre-removal Operation
@Removal of Rear Side Trim, Quarter
Trim. Center Pillar Trim and Rear
IPillar’ Trim
I(Refer to
P.23-85.)l kemoval of Side Air SpoilerI(Refer to
P.23-74.)Iter Trim, Center Pillar Trim and Rear
Removal steps1. Quarter window moulding lower
2. Quarter window moulding upper
3. Quarter window moulding front
4. Quarter window glass
5. Quarter window moulding clipInstallation steps5. Quarter window moulding clip
l + 3. Quarter window moulding front
l * 4. Quarter window glass
2. Quarter window moulding upper1. Quarter window moulding lower
NOTE(1) l + : Refer to “Service Points of Installation”.(2) $ : Non-reusable parts
Quarter window glass
SECT.B-B and C-C
SECT. A-A
18AO521mm
(in.)18AO521
-ISERVICE POINTS OF INSTALLATION3. INSTALLATION OF QUARTER WINDOW
MOULDING
FRONT/4. QUARTER WINDOW GLASS
(1) Remove residual-sealant from the body and glass.
(2) Degrease the body and glass, and coat primer.
(Refer to
P.23-59.)
(3) Coat specified sealant on the indicated position of the
glass.Specified sealant: MOPAR Silicone Rubber Sealer
Part No.4626070 or Auto Glass
Adhesive and Sealer PartNo.2298825 or equivalent
(4) Mount the glass on the body.
Page 1106 of 1216

23-62BODY - Liftgate Window Glass
LIFTGATE WINDOW GLASSN22LDAK
REMOVAL AND INSTALLATION
Pre-removal Operation*Removal of Liftgate Trim and Flange
Trim
(Refer to
P.23-86.)aRemoval of Air Spoiler
(Refer to P.23-74.)Post-installation Operation
*Installation of Air Spoiler
(Refer to
P.23-74.)*Installation of Liftgate Trim and
Flange Trim
(Refer to
P.23-86.)
I
Removal steps
I. Liftgate moulding upper
2. Liftgate moulding clip
3. Liftgate moulding lower
4. Liftgate moulding side
o*5. Liftgate window glass
6. Liftgate moulding fastener
7.
Liftgate moulding clip
Installation steps7.
Liftgate moulding clip
6.
Liftgate moulding fastener
M 4. Liftgate moulding side
w 5. Liftgate window glass
3.
Liftgate moulding lower
2. Liftgate moulding clip1. Liftgate moulding upper
WA0487NOTE
(1) l * : Refer to “Service Points of Removal”.(2) .+ : Refer to “Service Points of Installation”.(3) q : Non-reusable parts
SECT. A-A
SECT. B-B(Other areas not illustrated arethe same as those in cmss sec-
SECT. C-C(Other areas not illustrated are thesame as those ,ncrms sectmn A-A )1ar40525mm
(in.)
ISA0526
SERVICE POINTS OF REMOVAL5. REMOVAL OF
LIFTGATE WINDOW GLASS
Remove the quarter window glass in the same procedure as
the windshield glass. (Refer to
P.23-58.)
SERVICE POINTS OF INSTALLATION4. INSTALLATION OF
LIFTGATE WINDOW MOULDINGSIDE/5.
LIFTGATE WINDOW GLASS
Compared with the windshield glass, adhesive is coated onthe different position but the working procedure is same.
(Refer to
P.23-59.)
Page 1118 of 1216
23-74BODY - Aero Parts
AERO PARTSN23XAAH
REMOVAL AND INSTALLATION
WA076318A0764
lQA0479Side air dam removal
l * l *1. Side air dam (door)
2. Air,dam clip+* l +3. Side air dam (side sill)
Rear air spoiler assembly (center) removal stepsRear wiper
(Refer to GROUP
8-Rear Wiper.)Liftgate trim (Refer to P.23-86.)
High mounted stop light
(Refer to GROUP
8-Lighting System.)
4. Rear wiper grommet
+w l c5. Rear air spoiler assembly (center)12. Spoiler tape
Rear air spoiler assembly (side) removal steps6. Mast antenna
7. Mounting nut
8. Mounting insulator
l * l a9. Rear air spoiler assembly (side)
10. Air spoiler bracket assembly
Door air spoiler removal
,+ 1 1. Door air spoiler
NOTE(1) Reverse the removal procedures to reinstall.(2) l + : Refer to “Service Points of Removal”.(3) l + : Refer to “Service Points of Installation”.
Page 1119 of 1216

BODY - Aero Parts23-75
\18A0245
16A0765
18A041618A041C
SERVICE POINTS OF REMOVAL
1.REMOVAL OF SIDE AIR DAM (DOOR)/3. SIDE AIR DAM
(SIDE SILL)(I
1 After the mounting screws are removed, apply the plastic
trim tool to the bonding and clipped areas to remove the
side air dam.
(21 Scale off the both-side adhesive tape with the plastic trim
tool.5.
REMOVAL OF REAR AIR SPOILER ASSEMBLY (CENTER)/9. REAR AIR SPOILER ASSEMBLY
(SIDE)
After the rear air spoiler mounting bolts or screws have been
removed, move the rear air spoiler to the rear of the vehicle,
remove the rear air spoiler from the tapping screws, and pulloff the rear air spoiler.
SERVICE POINTS OF INSTALLATION
11. INSTALLATION OF DOOR AIR SPOILER(I
1 After removal of oils and greases from the body side and
the door air spoiler side, warm the adhesive surface. (Refer
to the section concerning installation of the side air dam.)
(2) Remove backing paper from adhesive tape, and apply
adhesive tape as shown in the illustration.
Specified adhesive tape:
3M ATD Part No.6383 or equivalent
(3) Use hand roller or similar tool to apply even pressure to
entire surface of door air spoiler.
NOTE
Press door air spoiler ends firmly against the body surface.9. INSTALLATION OF REAR AIR SPOILER ASSEMBLY
(SIDE)/5. REAR AIR SPOILER ASSEMBLY (CENTER)
Install the rear air spoiler in position so that its clips are heldby the tapping screws.
NOTE
When the clip remains on the body side, securely attach theclip to the rear air spoiler, and mount them.
3.INSTALLATION OF SIDE AIR DAM (SIDE SILL)/1 . SIDE AIRDAM (DOOR)
(I 1 Wipe off application surface of body with clean cloth
dampened with degreaser
IMOPAR SUPER KLEEN or
equivalent).
NOTE
After wiping surface, leave surface as it is to volatilize
degreaser .
Page 1130 of 1216

23-86BODY - Trims
-55 Nm
Qi----- %40 ft.lbs.
>
u.u19AO300
Center pillar trim and front pillar trim removal
steps
404,Rear seat (Refer to P.23-93.)
1 Scuff plate
5. Quarter trim21. Sash guide cover
Canada >22. Front seat belt sash guide
Canada >20. Coat hanger
4,23. Center pillar trimc*24. Front pillar trim
Front belt rail trim and rear belt rail trim removal
steps
4*
4,4*4*Rear seat (Refer to P.23-93.)
1 Scuff plate
5. Quarter trim
20. Coat hanger
23. Center pillar trim
24. Front pillar trim
25. Guide rail
26. Rear belt rail trim
27. Front belt rail trim
19AO412
19AO301
Rear pillar trim removal stepsRear seat (Refer to P.23-93.)
1 Scuff plate
4*5. Quarter trim
20. Coat hanger
4*23. Center pillar trim4*28. Rear pillar trim
Liftgate trim and flange trim removal steps
29. High mounted stop light cover
4*30. Liftgate trim
31. Flange trim
NOTE(1) Reverse the removal procedures to reinstall,.,(2) 4, : Refer to “Service Points of pemoval(3) The l symbol indicates the trim clip.(Refer to P.23-87.)
Page 1146 of 1216

24-2HEATERS AND AIR CONDITIONING - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONSN24cA- -
ItemsSpecifications
Heater unit
TypeThree-way-flow full-air-mix system
Heater control switchDial type
Compressor
Model
lOPARefrigerant unit lubricantcc
(cu.in.1DENS0 OIL 6 or SUNISO 5GS80f20 (4.9&l .2)
V belt sizemm (in.)<1.8L Engine> 920 (36.2)<2.0L DOHC Engine> 940 (37.0)Dual pressure switch
High pressure switch
kPa (psi)OFF: 2,700 (384)ON: 2,100 (299)
Low pressure switch
kPa (psi)OFF: 210 (30)ON: 235 (33)
Freezer prevention“C (“F)Air temperature thermostat
OFF: 3 (37.4)ON: 4 (39.2)
Refrigerant and quantity
g bdR-12MAX 935 (33)
SERVICE SPECIFICATIONSN24CB.-
ItemsSpecifications
Standard valueAir
therm0 sensor and air inlet sensor standard
resistance value
n0°C (32°F)4,852f24315°C (59°F)2,341 f23425°C 177°F)1,500f 150Engine coolant temperature switch
Switch-OFF temperature
“C (“F) 112-118 (233-244)
Amount of
V belt deflection
mm (in.)
When new belt installed4-5
(.16-.2)When used belt installed5.5-6
(.22-.24)Amount of V-ribbed belt deflection
mm (in.)
When new belt installed4.5-5
(.18-.2)When used belt installed5.5-6
(.22-.24)
Clutch clearancemm (in.) 0.35-0.65 (.014-,026)
Condenser fan motor resistor resistance value
52 0.26-0.32
TORQUE SPECIFICATIONSN24CC-
ItemsNmft.lbs.Front housing installation bolt
24-2818-21
Compressor bracket tightening bolt
45-5533-39
Compressor tightening bolt
23-2717-19
Tension pulley center nut (bolt)
32-4824-36
Dual pressure switch
9-117-8
Engine coolant temperature switch
30-4022-28
k
- /.
Page 1147 of 1216

HEATERS AND AIR CONDITIONING - Specifications/Troubleshooting24-3LUBRICANTS
u24as-
;xiItemsSpecified lubricantsQuantity
Each connection of refrigerant lineDENS0 OIL 6 or
SUNISO 5GSAs required
Shaft seal of the compressor
SEALANT AND ADHESIVES, Items
Engine coolant temperature switch threaded partSpecified sealant and adhesive
MOPAR Part No.4318034 or equivalentN24CE-
TROUBLESHOOTINGN24EBAQ
SymptomHeater insufficient heat
No ventilation even when
mode selection knob is
operatedBlower motor inoperative
Probable causeObstructed heater outlets
Blend air dampers improperly adjusted or bindingThermostat malfunction
Obstructed heater hoses
Improperly adjusted control cables
Plugged or partially plugged heater core
Incorrect adjustment of mode selection dampersIncorrect installation of mode selection control wire
Ducts are incorrectly/incompletely connected, crushed,
bent or clogged.
Poor grounding
Burnt-out fuseMalfunction blower switch
Malfunction resister
Malfunction blower motor
Malfunction heater relay
Remedy
Correct
ReplaceAdjust
Clean or replaceAdjust
Repair or replace
Correct
Replace