14-126AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
AUTO-CRUISE CONTROL COMPONENTS
Name
Accelerator pedal switch
Symbol
K
Auto-cruise control actuator
Auto-cruise control switch
C
H
IAuto-cruise control unitIE
IAuto-cruise control vacuum pumpIB
IAuto-cruise indicator lightIF
Clutch switch
4 A/T control unit
M
I
NOTE
The “Name” column is arranged in alphabetical order.
LOCATION
1 Symbol
Idle switchIDInhibitor switch
Motor position
sensor (Idle switch)
ziz&Gy+Throttle position
sensor
Vehicle speed sensor (Reed switch)IG
Motor1position sensor
I.F”l.O,VUUW
14-136AUTO-CRUISE CONTROL SYSTEM- Service Adjustment Procedures03AQ250
rdjusting
03A0281
AUTO-CRUISE CONTROL CANCELLATION CHECK(1) Set the auto-cruise control.
”(2) Check to be sure that there is a return to ordinary driving,
and that the illumination of the auto-cruise indicator stops,
‘cwhen either of the operations below is performed.
@ The brake pedal is depressed.
@ The clutch pedal is depressed.
@ The shift lever is moved to the “N” or “P” range.
aIT>
@ The auto-cruise control main switch is switched OFF.
@ The ignition switch is turned to OFF.
CHECK OF RETURN TO THE SET SPEED BEFORE
CANCELLATION(1) Set the auto-cruise control.
(2) Check to be sure that the auto-cruise control is
cancelledwhen either of the operations below is performed.
@ The brake pedal is depressed.
@ The clutch pedal is depressed.
@I The shift lever is moved to the “N” range. (3) Turn the control switch to RESUME position and release
(RESUME switch
ONdOFF) while driving at a vehicle
speed of approximately 40 km/h (25 mph) or higher.
(4) After switching RESUME switch to OFF, check to be sure
that there is a return to the auto-cruise control speed before
it will be
cancelled and the vehicle will travel at the constant
speed.
A
ACCELERATOR CABLE, THROTTLE CABLE AND
AUTO-CRUISE CONTROL CABLE INSPECTION
AND ADJUSTMENT(1) Remove the link protector. (Refer to P.14140.)
(2) Check that there are no sharp bends and breaks in the
accelerator cable, throttle cable and auto-cruise control
cable.(3) Turn the ignition switch to the ON position (without starting
the engine) and leave in that condition for approximately 15
seconds.(4) Leave plenty of play in each cable and temporarily install
adjusting nuts A,
B, C and adjusting bolts D.
17-2REAR SUSPENSION
GENERAL SPECIFICATIONS
LN17CAA
ItemsVehicles with 1.8L EngineVehicles with 2.0L DOHC
Engine
jSuspension system
3-link, torsion axle with coil spring type
Coil spring
Wire dia.
x O.D. x free length
mm (in.) 10.1 x 105.1 x 336.510.2 x 105.2 x 316.5
(40 x 4.14 x 13.25)(40 x 4.14 x 12.46)
[Coil spring identification color]
[Light Blue
x 11[Orange x 11Spring constant
N/mm
(Ibs./in.) 20 (112.0)23 (128.8)
Shock absorber
TypeHydraulic, cylindrical, double-acting type
Max. length
mm (in.) 495 (19.5)485 (19.1)
Min. length
mm (in.) 315 (12.4)315 (12.4)
Strokemm (in.) 180 (7.1)170 (6.7)Damping force [at 0.3 m/set. (0.9
ft./set.)]
ExpansionN (Ibs.)800 (176)
ContractionN (Ibs.)300 (66)
Wheel bearing
TypeUnit ball bearing
SERVICE SPECIFICATIONS
Items
Standard valueToe-in (Left-right difference)
Camber
LimitWheel bearing end play
Rear hub rotary-sliding resistance
Rear hub rotary-sliding torque
NOTEToe-in and camber cannot be adjusted.mm (in.)
mm (in.)
N (Ibs.)
Nm
(ftlbs.)
TORQUE SPECIFICATIONS
Specifications
0+3 (Of.1 18)
-45’
f 30’
0.01 (004) or less
31
(7) or less
1.8
(1.30) or lessNI’ICB-A
ItemsNmft.lbs.
Wheel bearing nut
Shock absorber upper mounting nut
Shock absorber lower mounting nut
Lateral rod mounting nut (body side)
Lateral rod mounting bolt (axle beam side)
Trailing arm mounting bolt
Piston rod tightening nut
Brake hose and tube bracket mounting bolt
Caliper assembly mounting nut
Rear speed sensor mounting bolt
200-260
40-50
80- 100
80-100
100-120
100-120
20-2517-26
50-609-14144-188
29-36
58-72
58-72
72-87
72-87
14-18
12-19
36-43
I7-10
Nl7CGA
19-2STEERING - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
ItemsSteering wheel
Steering wheel O.D.mm (in.)
Gear boxSteering gear type
Power steering oil pump
Oil pump type
Displacementcm3/rev. (cu.in./rev.)
Relief set pressureMPa (psi)
SERVICE SPECIFICATIONS
MANUAL STEERING
Items
Standard value
Steering angleInner wheel
Outer wheel
Tie rod end ball joint starting torqueNm
(in.lbs.)Assembly dimension of lower column tubemm (in.)
Total pinion torqueNm
(in.lbs.)From
O-90”From
90”-650”Tie-rod joint swing resistance
N (Ibs.)Tie-rod joint swing torque
Nm
(in.lbs.)
LimitSteering wheel free play
mm (in.)
Variation of tie rod end ball joint shaft directionmm (in.)
POWER STEERING
Items
Standard valueSteering wheel free play (with engine stopped)
mm (in.
Steering angle
Turbo
Inner wheel
Outer wheel
Other models
Inner wheel
Outer wheel
Tie rod end ball joint starting torque
Nm
(in.lbs.)Stationary steering effort
N (Ibs.)Assembly dimension of lower column tube
mm (in.)
V-belt deflection
mm (in.)
NlSCA--
Specifications372 (14.6)
Rack and pinion
Vane type
9.6 t.59)
8 (1,138)NlSCB-
Specifications37000’
* 20
3OOOO’
0.5-2.5 (4-22)
24.8-25.2
(.98-,991
0.6-l .3 (5-l 1 I
0.2-l .o (2-9)
8-20 (I .8-4.4)2-5
(17-43)30 (1.2)
1.5 l.059)
Specifications
11
(.43)
31"30'+2"
27"OO'
35"00'f2"
29"20'
0.5-2.5 (4-22)
37 (8) or less
24.8-25.2
(.98-.99)6-9 (.24-.35)
19-4STEERING - Specifications
ItemsNmIft.lbs.Power steering gear box
Joint assembly
Pressure hose to gear box
Return tube to gear box
Tie rod end to knuckle
Stay to crossmember
Stabilizer bar bracket
Front roll stopper insulator nut
Centermember to body
Front exhaust pipe to rubber hanger
Front exhaust pipe mounting bolt
Front exhaust pipe mounting nut
Tie rod end lock nut
Tie rod to rack
Feed tubes
End plugPinion and valve assembly to self-locking nut
Rack support cover locking nut
Valve housing installation bolts
Power steering oil pump
Pressure hose to oil pump
Oil pump to oil pump bracket
Heat protector installation nut
Oil pump bracket to engine
1.8L Engine
Front side
Left side2.0L DOHC Engine
Oil reservoir installation bolt
Oil reservoir bracket installation bolt
Pump cover to pump body
Suction connector to pump body
Connector to pump body
Terminal assembly to pump body
ower steering hoses
Cooler tube to body
Cooler tube to hood lock stay
Cooler tube clamp
Return tube to body
Pressure tube to gear box
Return tube to gear box
Pressure hose to body
Pressure hose to oil pump
Pressure hose to pressure tube
Pressure hose bracket11-14
9-13
9-13
17-25
51-58
22-3036-47
58-72
7-11
22-29
22-29
43-58
36-4058-72
9-13
36-51
14-22
36-51
12-19
15-2012-18
12-18
24-34
70-80
30-42
50-65
80-100
10-15
30-40
30-40
60-80
50-55
80-10012-18
50-70
20-30
50-7017-26
14-21
10-1535-45
25-33
9-14
7-1027-41
20-3025-33
18-24
25-33
18-24
9-14
7-109-14
7-1018-22
13-16
6-104-7
50-7036-51
25-3018-22
9-14
7-104-6
29-43
3.0-4.5'2-3
9-14
7-1012-18
9-13
12-18
9-13
9-14
7-1014-21
IO-15
30-4022-29
9-14
7-10
19-10STEERING - Service Adjustment Procedures c Power Steering>
r13A029213A0293
r
1
i
SERVICE ADJUSTMENT PROCEDURES
STEERING WHEEL FREE PLAY CHECKNlSFABH
1. With engine running (hydraulic operation), set front wheels
straight ahead.2. Measure the play on steering wheel circumference before
wheels start to move when slightly moving steering wheel
in both directions.
Limit: 30 mm (1.2
in.13. When the play exceeds the limit, check for play on steering
shaft connection and steering linkage. Correct or replace.
4.If the free play still exceeds the limit value set steering wheel
straight ahead with engine stopped. Load 5
N (1 lb.1 towardssteering wheel circumference and check play.
Standard value (steering wheel play with engine
stopped): 11 mm
I.43 in.)
If the play exceeds the standard value, remove steering gearbox and check total pinion torque.
STEERING ANGLE CHECKN19FDBJ1. Set front wheels on turning radius gauge and measure
steering angle.Standard values:
Turbo
Inner wheel
31”30’+2”Outer wheel
27”OOOther models
Inner wheel
35”00’_+2”Outer wheel
2990’
2. When not within the standard value, it is probably a toe
problem. Adjust toe (refer to GROUP 2-Service Adjustment
Procedures) and recheck.TIE ROD END BALL JOINT VARIATION CHECK
(SHAFT DIRECTION)N19FVA8The inspection procedure for the tie rod end ball joint variation
is the same as for the manual steering system. (Refer to
P. 19-7.)
TIE ROD END BALL JOINT STARTING TORQUE
CHECKNlSFEBDThe inspection procedure for the tie rod end ball joint starting
torque is the same as for the manual steering system. (Refer to
P.19-8.)
STEERING - Service Adjustment Procedures < Power Steering >194113AO29313AO290
STEERING WHEEL CENTERINGNlSFIYAFCenter the steering wheel in the same way as the manual
steering. (Refer to P.19-8.1
STATIONARY STEERING EFFORT CHECKNlSFFAI
1. With the vehicle stopped on a flat, paved surface, turn the
steering wheel to the straight ahead position.
2. Start the engine and set it to 1,000 + 100 rpm.
Caution
After checking the engine rpm., there must be a return to
the standard idling rpm.3. Attach a spring balance to the outer circumference of the
steering wheel and measure the steering force required to
turn the steering wheel from the straight ahead position to
the left and right (within a range of 1.5 turns).
Also check to be sure that there is no significant fluctuationof the required steering force.
Standard value:
Steering effort37
N (8 lbs.) or less
Fluctuation allowance6 N (1.3 Iljs.)‘or less:...
STEERING WHEEL RETURN TO CENTER CHE$$$aETo make this test, conduct a road test and check as follows.
1.Make both gradual and sudden turns and check the steering
“feeling” to be sure that there is no difference in the steeringforce required and the wheel return between left and right
turns.2. At a speed of 35 km/h
(22 mph), turn the steering wheel
90°, and release the steering wheel after 1 or 2 seconds.
If the steering wheel then returns
70” or more, the return
can be judged to the satisfactory.
NOTE
There will be a momentary feeling of “heaviness” when thewheel is turned quickly, but this is not abnormal. (This is
because the oil pump discharge amount is especially apt to
be insufficient during idling.
1
19-12STEERING - Service Adjustment Procedures
Pressure ofWater pump
pulleyOlA0059Fluid fluctuation
While engine
runningWhile enginestopped13uo139
Return hoseVinyl hose
x ,3Ao,42-
V-BELT TENSION CHECKNlSFliAl
1.Check to be sure that the belt is not damaged and that the
V-belt is correctly attached to the groove of the pulley.
NOTE, If there is abnormal noise or belt slippage, check the belt
tension and check for unusual wear or abrasion, or damage,
of the
pullev contact surface, and for scars or scratches onthe
pulley.2.
Press in V-belt at the illustrated position with about 100 N
(22 Ibs.) and measure deflection.
Standard value: 6-9 mm
1.26.35 in.)
3. If there is a deviation from the standard value range, make
an adjustment of the belt tension by following the procedures
described below.
(1) Loosen bolts A, B and C (for holding the oil pump).
(2) Place a bar or similar object against the body of the oil
pump, and, while manually providing the suitable
amount of tension, adjust the amount of
flexion of the
belt.
(3) Tighten bolts A, B and C (for holding the oil pump).
(4) Check the amount of flexion of the belt; readjust if
necessary.
CautionThe check should be made after turning the engine
one time or more in the regular direction of rotation (tothe
dght).
FLUID LEVEL CHECKNlSFIAI
1.Park the vehicle on a flat, level surface, startthe engine, andthen turn the steering wheel several times to raise the
temperature of the fluid to approximately
50-60°C
(122-140°F).2. With the engine running, turn the wheel all the way to the
left and right several times.3. Check the fluid in the oil reservoir for foaming or milkiness.
Check the difference of the fluid level when the engine is
stopped, and while it is running. If the fluid level changes
considerably, air bleeding should be done.
FLUID REPLACEMENTNlSFJAJ
1.Raise the front wheels on a jack, and then support them with
rigid racks.2. Disconnect the return hose connection.
3.Connect a vinyl hose to the return hose, and drain the oil into
a container.