1991 MITSUBISHI 3000GT service

42-38BODY- Liftgate Glass
MB990449sEwIcE POINTS 0~ REMOVAL
II\2. REMOVAL OF LIFTGATE MOULDING UPPER / 4. LIFT-
GATE
MOULDING LOWER
Usina the special tool, pry up the clipped portions to
”18FO142remove the liftgate moulding upper and lower.
7. REMOVAL OF LIFTGATE GLASS
Remove the same way as the windshield glass. (Refer to
P.42-29.)SERVICE POINT OF INSTALLATION
7. INSTALLATION OF LIFTGATE GLASS
(I) Apply a uniform coat of primer to the illustrated areas of
the body and glass making sure it is applied without
breaks or thin spots.
Adhesive: 3M SUPER FAST URETHAN PRIMER 8608
or equivalent
Caution
1. The primer is used to strengthen bonding pow-
er. Make sure that it covers the surfaces com-
pletely. Note that the primer if applied to thick
can cause loss of bonding power.
2. Never touch the primer coated surface.
(2) Allow 3 to 30 minutes to dry the primer.
Section A27 (1 06)k--L
Section C
nm (in.)18FOl4
(3) Within 30 minutes of primer application, apply the
adhesive all around the
liftgate glass uniformly.
Adhesive: 3M SUPER FAST
.URETHAN 8609 or
equivalent
NOTECutting the nozzle tip of the sealant gun to a V-shape
will help application.
L)TSB
Revision1

BODY - Door Assemblv / Door Trim and Waterproof Film42-41
Identification mark18FOO31INSPECTION
DOOR SWITCH
Operate the switch, and check the continuity between the
terminals.
Open (ON)0A
Switch”3
Depressed (OFF)
NOTEO-O indicates that there is continuity between the terminalsSERVICE POINT OF INSTALLATION
6. INSTALLATION OF DOOR CHECK STRAP
Install the door check strap with the identification mark
facing up.
PositionIdentification mark
Door (LH)WLL
Door (RH)WRR
DOOR TRIM AND WATERPROOF FILMM42MBBDREMOVAL AND INSTALLATION
Sealant:3M ATD Part No. 8625 or equivalentRemoval steps
l I)1. Clip
2. Door window regulator
3.Escutcheon4.Door light
5. Inside handle cover
6. Door trim carpet
7.Door trim8.Speaker garnish
9. Power window switch
10.Waterproof film
\handle
NOTE* : Clip locationsTSB Revision

42-42BODY -Door Trim and Waterproof Film / Door Glass and Regulator
ISERVICE POINT OF REMOVAL
1. REMOVAL OF CLIP
IUse a shop towel to remove the clip; and remove door
window regulator handle.
\L.J II
DOOR GLASS AND REGULATORREMOVAL AND INSTALLATION
~;:;zL4., 1l Door Window Glass Adjustment
18FOlQi2
Removal steps
Door trim (Refer to P.42-41
.IWaterproof film (Refer to P.42-41 .I
1. Delta cover inner
2. Delta cover outer
Door belt line outer weatherstrip
(Refer to
P.42-65.)3. up stop
4. Stabilizer inner front
5. Stabilizer inner rear
6. Delta sash
7. Door window glass
8. Door glass guide track front
9. Door window regulator assemblyIO. Door glass guide track rear
IM42MCCA
18FO200
d
I
I
I
!
(
I
L&lTSB Revision

BODY - Drir, Line Weatherstrir,42-65
DRIP LINE WEATHERSTRIPM42MFALREMOVAL AND INSTALLATION
/
L
iRemoval steps
Delta cover inner
Delta cover outer P.42-42.51.)
1(Refer to
Door trim (Refer to P.4241.)
1. Door belt line outer weatherstrip
*I) I)+2. Door outer opening weatherstrip
3. Door inner opening weatherstrip front
4. Door inner opening weatherstrip rear
5. Door opening weatherstrip lower
Drip line weatherstrip removal steps
6. Drip line weatherstrip
7. Door weatherstrip holder
2-18FO219
SERVICE POINT OF REMOVAL
2. REMOVAL OF DOOR OUTER OPENING WEATHER-
STRIP
Make a tool as shown in the illustration to remove the door
opening weatherstrip.
SERVICE POINT OF INSTALLATION
2.INSTALLATION OF DOOR OUTER OPENING WEATHER-
STRIP
The clip color identifies the left and right weatherstrips, so
be sure to use the coiors so as to install correctly.
IIdentification colorIApplicable sideIWhiteLeft door
TSB RevisionOrange,Right door

EXTERIORCONTENTS
MSIAA- -AERO PARTS
........................................................20
SERVICE ADJUSTMENT PROCEDURES........
10DOOR MIRROR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Inspection of Active Aero System. . . . . . . . . . . . . . . .10FRONT BUMPER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..__...............11SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..__............_._...4
GARNISHES
AND MOULDINGS . ..__............... 16
REAR BUMPER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .._...............2General Specifications
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Sealants and Adhesives
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3REAR WIPER AND WASHER
. . . . . . . . . . . . . . . . . . . . . . . . . . . .35Service Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5WINDSHIELD WIPER AND WASHER
. . . . . . . . . . . .24

/
L
,
LJEXTERIOR
- SDecifications-a- - -~------~----ItemsSpecifications
Wiper and washer switch
Rated load A
Wiper switch
LO, HI4
INT0.22 f 0.05
Washer switchMax. 4
Voltage drop (at
12V and the rated load)VWiper switch0.2 or less
Washer switch0.5 or less
Rear wiper and washer switch
Rated load A
Wiper switch
5Washer switch
5Voltage drop V0.1 or less
Intermittent wiper relay

Intermittent interval (min.-max.)sec.
Variable-interval intermittent wiperApprox. 3
- 12
Delay time in washer movingsec.
0.6
Intermittent intervalsec.
8+2Door mirror
Printed heater lines
Working voltage V
IO-15Operating current A3.5 or less
Resistance
s17.7 - 10.2SERVICE SPECIFICATIONSMBlKC-
-ItemsSpecifications
Standard value
Front wiper blade park position
(A)mm (in.)15 ‘-; (.6 +_$ISEALANTS AND ADHESIVES
itemsSpecified adhesive
I
3M ATD Part No. 8609 SUPER FAST URETHANor equivalent
3M ATD Part No. 6382 or equivalent
r--- ~~Side garnish3M ATD Part No. 6382 or equivalent
TSB Revision

51-10EXTERIOR - Service Adjustment Procedures
68FOO51
Multl-use tester
,SERVICE ADJUSTMENT PROCEDURES
INSPECTION OF ACTIVE AERO SYSTEM
1. INSPECTION BY WARNING LIGHT
d!Turn the ignition switch from “OFF” to “ON” to see if the
warning light is lit for approx. three seconds and then goes
out. If not, replace the control unit.
NOTE
(1) The active aero control unit has a self-check function
which is designed as follows: Turn the ignition switch
from “OFF” to “ON”. If the unit is in normal condition,
the warning light is lit for approx. three seconds and
then goes out.
(2) If the front venturi skirt does not return to the standard
condition properly in normal use, the warning light
comes on
2. INSPECTION BY ACTIVE AERO SWITCH AT AUTO 2
(1) With the vehicle stopped, insert the key in the ignition
key cylinder.
(2) Set the active aero switch to AUTO 2 to make sure that
the active aero system is placed in the operative
condition and the indicator light comes on. Then turn off
the active aero switch to confirm that the system
LCJreturns to the standard condition and the indicator light
goes out.
(3) If there is abnormality, check the following parts.
l Active aero switch
l Lighting monitor switch
l Air dam link assembly and rear spoiler
l Wiring harness
3. INSPECTION WITH MULTI-USE TESTER
Using pseudo vehicle speed input function of the multi-use
tester, inspection can be made by means of vehicle speed.
(1) Set the multi-use tester to the diagnosis connector.
(2) Turn the ignition switch to “ACC” or “ON”.
(3) Place the active aero switch to AUTO 1.
(4) Using the multi-use tester, increase the vehicle speed
to approx. 80 km/h (50 mph) or more to make sure that
the active aero system is placed to the operative
condition. Then decrease the vehicle speed to approx.
50 km/h (30 mph) or less to confirm that the system
returns to the standard condition.
1 TSB Revision

51-12EXTERIOR - Front BummerIREMOVAL
,AND INSTALLATION
9 active aero system>
F IL
d.94Lag
.d,
;3
\Removal steps
1. Front under cover side panel
2. Front under cover center panel
3. Side cover panel
4. Front cover panel
5. Center cover panel
I)*6. Front under cover panel
7. Front splash shield extension
8. Fog light
9. License plate bracket active aero system>
7i(Vehicles without
active aero system)
(Vehicles with
active aero system)
10. Front combination light
11. Optical horn lens
12. Clips with screw
13. Tapping screws
14. Bolts;
51: Bu;per face assembly
17. Bumper reinforcement assembly
SERVICE POINT OF INSTALLATION
6. INSTALLATION OF FRONT UNDER COVER PANEL
Install the air dam link assembly in the operative condition
for ease of front under cover panel.
ITSB Revision