Page 697 of 1146

REAR SUSPENSION - Trailing Arm34-11
TRAILING ARMM34TA-A
t’REMOVAL AND INSTALLATION
,’
i;
18
90Nm* A65ft.lbs.* 15Post-installation Operation
lCheck of Wheel Alignment
‘Refer to P.34-5.)>heck of Parking Brake Lever Stroke(Refer tn GROIJP 36 - Service Adiustment
r/A -50-60Nm36 - 43ftlbs.
(Refer to GROUP 35 -Service Adjustment
-160Nm* -- 116ft.lbs.*Removal steps
1. Brake caliper mounting bolt
2. Brake caliper
3. Brake line clamp bolt
4. Rear brake disc5. Hubcap
6. Wheel bearing nut
7. Hub assembly
8. Parking brake cable clamp bolt*I) I)*9. Parking brake cable end (Refer to GROUP 36- Parking Brake.)IO. Rear speed sensor clamp bolt (ABS)
11. ABS speed sensor (ABS)
36 - 43 ftlbs.12FOlll
12. Backing plateI)+ 13. Stabilizer link mounting nutl I)14. Self-locking nut
15. Shock absorber mounting bolt (upper)
l *16. Self-locking nutl *17. Self-locking nut
18. Trailing arm mounting bolt and nut
19. Trailing arm assembly
NOTE*:indicates parts which should be temporarily tightened, and
then fully tightened with the vehicle in the unladen
condition.
1 TSB Revision1
Page 709 of 1146

REAR SUSPENSION - Service Adjustment Procedures34-23
SERVICE ADJUSTMENT PROCEDURES
REAR WHEEL ALIGNMENT INSPECTIONM34FDACCAMBER
Standard value:
-0”lO’ + 30’
To adjust camber, turn the lower arm mounting bolt on the
crossmember side.
NOTE
12FOO21Left wheel: Clockwise (0 camber)
Right wheel: Clockwise
(0 camber)
The difference between the right and left wheels
shoiuld be 30’
or less.
One graduation changes camber by about 12’.
\Trailing arm (L.H.)
\\12A0083
17FllO75TOE-IN
Standard value: 0.5
-t 2.5 mm (.Ol + .09 in.)
To adjust toe, turn the trailing arm mounting bolts on the
crossmember side on both sides the same amount.
NOTELeft wheel: Clockwise (toe-in)
Right wheel: Clockwise (toe-out)
The difference between right and left wheels should be 3 mm
(.12 in.) or less.
One graduation changes toe by about 2 mm
(.08 in.).
Caution
1. Adjust the eccentric cam bolt within 90” from’ the
central position.
2.Adjust camber and toe, in that order, and, if camber is
adjusted, be sure to adjust toe also.
3.For the vehicles with 4WS, make the adjustments with
the 4WS tie rod end disconnected from the trailing arm.
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Page 710 of 1146

34-24REAR SUSPENSION - Rear Suspension Assembly
REAR SUSPENSION ASSEMBLY
REMOVAL AND INSTALLATION
M34GA-B
L
Rel
145 Nm9- 33 ftlbs.
1. Shock absorber mounting nuts (upper)*
2. ECS connector
*Pre-removal Operationl Removal of the Rear Side Trim Absorber Lid
(RefertoGROUP52A-Trims.)l Removal of the Center Exhaust Pipe and Main Muffler
(Refer to GROUP 15
- Exhaust Pipe and Main Muffler.)
5. Brake caliper*
1,50-60NmI36 - 43 ft.lbs.35 Nm
$8 Nm“?C,ILc. ashwez I,..“=.BP’----12Nm9 ftlbs.
15..e12FO1088. Pressure tube assembly to pipe assembly
connection
<4WS>9. Feed pipe assembly to suction hose connec-
tion
<4WS>10. Return pipe assembly to rubber hose con-
nection t4WS>11. Power cylinder tie rod coupling nut <4WS>*12. Differential carrier to propeller shaft coupling
bolt and nut
Post-installation Operationl installation of the Center Exhaust Pipe and Main Muffler
(Refer to GROUP 15
- Exhaust Pioe and Main Muffler.)
l Installation of the Rear Side Trim Absorber Lid
(Refer to GROUP
52A-Trims.)13. Center bearing mounting nut
14. Harness connector connection
CABS>*15. Parking brake cable and ABS sensor fixingl Refilling and Bleeding of the Power Steering System
(Refer to GROUP
37A- Service AdjustmentProcedures.)bolt
*16. Cable band*
17. Crossmember bracket*
18. Crossmember mounting nut (on differential
side)”19. Rear suspension assemblyl Checking Wheel Alignment
(Refer to P.34-23.)
l Bleeding of 4WS System
(Refer to GROUP 37B
- Service Adjustment
Procedures.)
l Operation Inspection of the 4WS System
(Refer to GROUP 37B - Service AdiustmentProcedures.)
NOTEParts marked with * are symmetrical.
,* Checking the Parking Brake Lever Stroke
(Refer to GROUP 36 -Service Adjustment
Procedures.)i
1 TSB RevisionI
Page 716 of 1146

34-30REAR SUSPENSION - Trailing Arm
TRAILING ARMM34TA-B1
REMOVAL AND INSTALLATIONN/A
$icJ
14 ft.lbs.T/C vehicles26-30Nm
50-60Nm936 - 43 ftlbs.\19 - 22 ft.lbs.
55-65Nm40 - 47ft.lbs.
200
- 240 Nm*145- 174ft.lbs.* I
P100 Nm
72 ft.lbs.
58 Nm’ <842 ft.lbs.Removal steps
*I)
*I)
+*+*
1. Rear brake caliper assembly
2. Rear brake disc
3. Drive shaft to companion flange mounting
bolt and nut
4. Self-locking nut
5. Companion flange
6. Rear axle shaft
7. Parking brake cable end
8. Parking brake cable clamp bolt
9. Rear speed sensor
(ABS)IO. Rear speed sensor cable and parking brake
cable bands (ABS)II. Dust shield
12. Self-locking nut (upper arm)
13. Self-locking nut (lower arm)
14. Tie rod end mounting
nut15. Trailing arm mounting bolt and nut
16. Rear shock absorber mounting bolt
17. Trailing arm
NOTEFor tightening points marked with *, first temporarily tighten
and then ground the vehicle to torque to specification where the
vehicle is empty.‘7
il 6’
12FOO89
Post-installation Operationl Check of Wheel Alignment
(Refer to P.34-23)l Check of Parking Brake Lever Stroke(Refer to GROUP 36 - Service Adiustment
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Page 844 of 1146

37A-16STEERING - Steering Wheel and Shaft13E;O613FOO5
inyl tape13NOOl;
INSPECTIONM37GGAKl Check the steering shaft for play and round movement.
l Check the joints for play, damage, or rough movement.
l Check the joint bearing for wear and damage.
l Check the dust shield for damage.
SERVICE POINTS OF REASSEMBLYM37GHBE7. INSTALLATION OF STEERING LOCK CYLINDER
/ 6.
STEERING LOCK BRACKET / 5. SPECIAL BOLT
(1) When installing the steering lock cylinder and steering
lock bracket to the column tube, temporarily install the
steering lock in alignment with the column boss.
(2) After checking that the lock works properly, tighten the
special bolts until the head twists off.
CautionThe steering lock bracket and bolts must be re-
placed with new ones when the steering lock
cylinder is installed.3. INSTALLATION OF BEARING
(1) Fill the inside of the bearing with multipurpose grease.
(2) Install the bearings to the shaft on the joint assembly.
(3) Wrap vinyl tape approximately one and one-half times
around the concave circumferences of the bearings,
and then press fit the bearings into the cover assembly.
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Page 845 of 1146

STEERING- Power Steering Gear Box
POWER STEERING GEAR BOX
/REMOVAL AND INSTALLATION37A-17
M37PA- -
i
i/
Pre-removal ODerationl Draining of the Power Steering Fluid
(Refer to P.37A-9.)l Removal of Front Exhaust Pipe(Refer to GROUP 15 - Exhaust Pipe1 and Main Muffler.)1l Removal of Transfer Assembly
(Refer to GROUP 22 -Transfer.)
Post-installation Operationl Installation of Transfer Assembly
(Refer to GROUP 22 -Transfer.)
l Installation of Front Exhaust Pipe(Refer to GROUP 15 - Exhaust Pipeand Main Muffler.)l Supplying of the Power Steering Fluid
(Refer to P.37A-9.)l Bleeding of the Power Steering Fluid Line
(Refer to P.37A-IO.)l Checking of Steering Wheel Position with
Wheels Straight Ahead
l Adjustment of the Front Wheel Alignment
(Refer to GROUP 33A-Service AdiustmeniProcedures.)Removt
50 Nm
c40 Nm
29 ftlbs.
/60-70
Nm43 - 51ft.lbs.60-70Nm43 - 51ft.lbs.
36
ft.lb
35 Nm
25 ft.lbs.
15 Nm
11 ftlbs.
18 Nm
lal steps
1. Joint assembly and gear box connecting bolt
2. Cotter pin
3. Tie-rod end and knuckle connecting nut
4. Left member
5. Right member
6. Stabilizer bar bracket
7. Connection of steering gear box with 4WS
oil line
8. Clamp
9. Gear box assemblv
*a 10. Mounting rubber70 Nm51 ftlbs.13FOOE.5TSB Revision
Page 863 of 1146

4-WHEEL STEERING SYSTEM (4WS) - Troubleshooting
TROUBLESHOOTING
37B-3
M37EMKBefore inspecting, check the following items:
l Oil pump drive belt tension
lEnsure that the suspension has not been mod-@Power steering fluid level, and air in the system
ified
l Engine
Idle soeed and even idle
lTire and wheel size, specifications, air pressure,
l Oil leakage
balance and amount of wear
l Steering wheel type
l Wheel alignment
Malfunction symptom
4WS does not operateMalfunctioning system
Power cylinderInspection item
Tie rod swing torque
Power cylinder slide resistance
Rear oil pump
Flow volume check
Control valve
-
Poor steering feelingSteering gears and linkage
Rack cracks or deformationFeeling of friction in steering
Poor steering return
Steering wheel efforts
excessive
Control valve
Oil leakage from control valve jornt
Rear wheels cannot be
steered
Poor rear wheels return
Hydraulic pressure for rear
wheel is constantly high
Long rear wheel steering
delayPoor steering response
Poor steering returnPower cylinder
Oil lineOil reservoir
Control valve
Power cylinder
Rear oil pump
Power cylinder
Oil leakage from piston rod
Pressure hose breakage
Oil reservoir deformation or oil leakage
Stuck control valve spool
Stuck power cylinder
Relief valve remains open
Excessive power cylinder friction-
Looseness in power cylinder tie rod ball jo.int
Ball joint dust cover cracks
Poor rear wheel steeringresponsePoor rear wheel steeringrange
Poor steerability (extremetire wear)Control valve
Power cylinder
Rear oil pump
Power cylinder
Oil leakage from control valve spool
Oil leakage from power cylinder
Extreme oil pump internal wear
Tie rod length improperly adjusted after toe-inadjustment
[ TSB Revision
Page 866 of 1146

37B-64-WHEEL STEERING SYSTEM (4WS) - Power CylinderPOWER CYLINDER
REMOVAL AND INSTALLATION
M37S&~I
l Cleaning of Pipings with Steam
l Removal of Main Muffler Assembly(Referto GROUP 15- Exhaust Pipe and Muffler.)
Ilo-130Nm
l Installation of Main Muffler Assembly
l Refilling and Bleeding of Power Steering System
(Refer to GROUP 37A-Service Adjustment
\78 Nml;O- 130 Nm
56
ft.lbs.80 - 94 ft.lbs.
Procedures.)l Bleeding of 4WS System
(Refer to P.37B-4.)l Checking of 4WS System for Operation
(Refer to P.37B-5.)‘0 Checking of Wheel Alignment
(Refer to GROUP 34 -Service Adiustment
1 Procedures.)
f @, ’ i%,s. yf ,30Nm,
78 NmIIO-130Nm80 -94 ft.lbs.56 ft.lbs.
80 - 94 ft.lbs.Removal steps
1. Rear shock absorber lower mounting bolt
2. Crossmember bracket
a*3. Crossmember mounting nut
(on differential side)
4. Pressure tube
(RL)5. O-ring
6. Pressure tube (RR)
7. O-ring
8. Oil line clamp bolt
4*9. Tie rod end nut
l * 10. Power cylinder installation bolt
l * 11. Power cylinder
Fluid line flared nut
15 Nm
11 ft.lbs.14FO38
‘dTSB Revision