Page 1575 of 4087
20. INSTALL POWER STEERING (PS) SOLENOID VALVECONNECTOR
21. CONNECT ENGINE WIRE CONNECTORS
22. CONNECT THEFT DETERRENT HORN CONNECTOR
23. INSTALL GROUND CABLE TO BODY
24. CONNECT IGNITER CONNECTORS
(a) Connect the 2 igniter connectors HINT: Connect the yellow taped connector to the igniter on
the rear side.
(b) Install the wire clamp.
25. INSTALL RADIATOR ASSEMBLY
(a) Install the 2 lower radiator supports to the radiator.
(b) Place the radiator assembly on the body bracket.
(c) Slightly lift the radiator, and connect the 2 oil cooler hoses (for
cooling fan) to the hose clamp on the radiator fan shroud.
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1UZ±FE ENGINE ENGINE MECHANICALEG±199
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Page 1576 of 4087
(d) Install the upper radiator support with the 2 bolts and screw.Install the 2 upper radiator supports.
Torque: 12 N Vm (120 kgf Vcm, 9 ft Vlbf)
(e) Connect the following hoses:
(1) 2 oil cooler hoses (for cooling fan) to pipes
(2) 2 radiator hoses
(3) 2 oil cooler hoses (for transmission) to radiator
(4) Suction hose to hydraulic pump
(5) Pressure hose to hydraulic pump
EG±200
±
1UZ±FE ENGINE ENGINE MECHANICAL
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Page 1579 of 4087
34. FILL WITH ENGINE COOLANT
35. FILL WITH ENGINE OIL
36. START ENGINE AND CHECK FOR LEAKS
37. CHECK TRANSMISSION FLUID LEVEL
38. PERFORM ENGINE ADJUSTMENT(See Tune±Up on pages EG±9 to 34)
39. INSTALL ENGINE UNDER COVER
40. INSTALL HOOD
41. PERFORM ROAD TEST Check for abnormal noise, shock slippage, correct shift
points and smooth operation.
42. RECHECK ENGINE COOLANT AND OIL LEVELS
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1UZ±FE ENGINE ENGINE MECHANICALEG±203
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Page 1583 of 4087
COMPONENTS FOR REMOVAL AND
INSTALLATION OF ENGINE WITH
TRANSMISSION (Cont'd)
REMOVAL OF ENGINE WITH
TRANSMISSION
1. REMOVE BATTERYCAUTION: Work must be started after approx. 20 se-
conds or longer from the time the ignition switch is
turned to the ºLOCKº position and the negative (±) termi-
nal cable is disconnected from the battery.
2. REMOVE ENGINE UNDER COVER
3. DRAIN ENGINE COOLANT (See page CO±6)
4. DRAIN ENGINE OIL
5. REMOVE HOOD
6. REMOVE DRIVE BELT Loosen the drive belt tension by turning the drive belt tension-
er counterclockwise, and remove the drive belt.
HINT: The pulley bolt for the belt tensioner has a left±hand
thread.
EM±118
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ENGINE MECHANICAL Cylinder Block
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Page 1585 of 4087
12. REMOVE RADIATOR RESERVOIR TANK(a) Disconnect the coolant level sensor connector.
(b) Disconnect the following hoses:(1) Reservoir hose to water inlet housing
(2) Reservoir hose to radiator
(c) Remove the two bolts and reservoir tank bracket.
(d) Disconnect the reservoir tank from the reservoir tank bracket, and remove the reservoir tank.
13. REMOVE RADIATOR (a) Disconnect the water temperature sensor connector.
(b) Disc onnect the wire clamp (for water temperature
sensor) from the radiator fan shrould.
(c) Disconnect the following hoses: (1) Two oil cooler hoses (for cooling fan) from pipes
(2) Two radiator hoses
EM±120
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ENGINE MECHANICAL Cylinder Block
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Page 1586 of 4087
(3) Two oil cooler hoses (for A/T) from radiator Plug thehose ends.
(4) Suction hose from hydraulic pump
(5) Pressure hose from hydraulic pump
(c) Re mo ve th e two bo lts, scre w an d u pper radiator
support. Remove the two upper radiator supports.
(d) Slightly lift the radiator, and d isconnect the two oil cooler
hoses (for cooling fan) from the hose clamp on the
radiator fan shrould.
(e) Remove the radiator.
14. DISCONNECT IGNITER CONNECTORS (a) Disconnect the two igniter connectors.
(b) Disconnect the wire clamp from the body.
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ENGINE MECHANICAL Cylinder BlockEM±121
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Page 1587 of 4087
15. DISCONNECT ENGINE WIRE CONNECTORS
16. DISCONNECT THEFT DETERRENT HORN CONNECTOR
17. DISCONNECT GROUND CABLE FROM BODY
18. DISCONNECT PS SOLENOID VALVE CONNECTOR
19. DISCONNECT WIRE CLAMP (FOR ALTERNATOR) FROMVSV (FOR EVAP SYSTEM)
(a) Remove the two bolts, and disconnect the VSV from the
RH cylinder head.
(b) Disconnect the wire clamp from the VSV bracket.
20. REMOVE ALTERNATOR (a) Disconnect the alternator connector.
(b) Remove the cap and nut, and disconnect the alternatorwire.
(c) Remove the mounting bolt and nut.
(d) Disconnect the A/T oil cooler pipe bracket.
(e) Remove the alternator.
21. D I S C O N N E C T P S T U B E S F R O M S U SPENSION
CROSSMEMBER
Remove the clamp bolt, and disconnect the PS tubes.
EM±122
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ENGINE MECHANICAL Cylinder Block
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Page 1594 of 4087
COMPONENTS FOR SEPARATION AND
ASSEMBLY OF ENGINE AND
TRANSMISSION
SEPARATION OF ENGINE AND
TRANSMISSION
1. REMOVE OIL DIPSTICK GUIDE FOR TRANSMISSION(a) Remove the mounting bolt.
(b) P u ll ou t th e dip stick gu id e an d dip stick fro m th etransmission.
(c) Remove the O±ring from the dipstick guide.
2. REMOVE OIL COOLER PIPES FOR TRANSMISSION (a) Remove the two mounting bolts.
(b) Loosen the two union nuts, and remove the oil coolerpipes.
±
ENGINE MECHANICAL Cylinder BlockEM±129
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