1991 FORD FESTIVA fuse

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ST EERING COLUMN SWIT CHES
1991 ACCESSORIES & SAFET Y EQUIPMENT Ford Motor Co. Steering Colum n Switches
DESCRIPTION & OPERATION
DISABLING AIR BAG SYSTEM
To disable SRS, disconnect battery cable. Unplug back-up power supply 3-way harness connector. System is now disabled. Back-up power
supply is mounted to inside of instrument panel, left of glove box opening. Glove box door must be opened past its stops and lowered toward
floor to access back-up power supply.
ACTIVATING AIR BAG SYSTEM
To activate SRS, reconnect back-up power supply connector and negative battery cable. From passenger's side of vehicle, turn ignition switch
to RUN position. System is now activated. Check AIR BAG light to ensure system is functioning properly.
TESTING
HAZARD WARNING SWITCH & TURN SIGNAL SWITCH
Capri
1. Remove steering column covers to access turn signal/hazard switch connectors. Turn ignition on. Using a 12-volt test light, ensure
battery voltage is present at Green/Red and Green/Yellow wires at turn signal/hazard switch connectors. If battery voltage is not present,
check METER and HAZARD fuses. Also check hazard and turn signal flasher units and replace as necessary.
2. If battery voltage is present at Green/Red and Green/Yellow wires, place turn signal switch in RIGHT position. Check both Green/White
wires at switch connector. Test light should flash on and off in constant cycles.
3. Place turn signal switch in LEFT position. Check both Green/Black wires at switch connector. Test light should flash on and off in
constant cycles. If turn signal/hazard switch does not function as specified, replace switch.
Festiva
1. Remove steering column covers to access turn signal/hazard switch connectors. Turn ignition on. Using a 12-volt test light, ensure
battery voltage is present at White/Black and Black/Yellow wires at hazard and turn signal switch connectors. If battery voltage is not
present, check METER and HAZARD fuses.
2. If battery voltage is present at White/Black and Black/Yellow wires, place turn signal/hazard switch in RIGHT position. Check
Green/Black wire at switch connector. Test light should flash on and off in constant cycles.
3. Place turn signal/hazard switch in LEFT position. Check Green/White wire at switch connector. Test light should flash on and off in
constant cycles. If turn signal/hazard switch does not function as specified, replace switch.
HEADLIGHT SWITCH
Capri
1. Remove instrument panel bezel to access switch connector. See HEADLIGHT SWITCH under REMOVAL & INSTALLATION.
Disconnect switch electrical connector. Measure voltage between Red and Red/White wires of headlight switch vehicle harness and
ground. If battery voltage is present, go to next step. If battery voltage is not present, check HEAD and MAIN fuses and Red and
Red/White wires between switch and fuse block.
2. Press headlight switch to first position. Using a self powered test light or ohmmeter, check continuity between switch terminals which
correspond to Red and Red/Green wires of vehicle harness connector. Continuity should not exist. If continuity exists, replace switch.
3. Press headlight switch to second position. Check continuity between switch terminals which correspond with the Red and Red/Green
wires of vehicle harness connector. Continuity should exist. If switch does not function as described, replace headlight switch. If swit ch
functions as described but headlights do not work, go to next step.
4. Remove steering column covers to access Flash-To-Pass switch connector. Using a 12-volt test light or voltmeter, place switch in
position indicated in table and check voltage between indicated wire terminals and ground. See FLASH-TO-PASS SWITCH TEST
(CAPRI) table. If switch does not function as indicated, replace switch.
FLASH-TO-PASS SWITCH TEST (CAPRI) CAUTION: On Capri m odels with Supplem ental Restraint System (SRS), observe safety precautions. T he air bag
system is powered directly from the battery and back-up power supply. Before any repairs are
perform ed, disconnect and shield battery ground cable. Disconnect the back-up power supply and wait
at least 15 m inutes BEFORE servicing ANY air bag com ponent. Use caution when working near steering
colum n. Air bag could accidentally deploy at any tim e.
NOTE:T he following disabling sequence is ONLY for com ponent replacem ent purposes.
Switch PositionWire ColorVoltage
Off
Headlights OffREDBattery
"All other wires0
Headlights OnRED, RED/GRN,
RED/BLKBattery
"All other wires0
On
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WIPER/WASHER SYST EM
1991 ACCESSORIES & SAFET Y EQUIPMENT Ford Motor Co. Wiper/Washer System s
DESCRIPTION & OPERATION
Capri and Festiva vehicles are equipped with a 2-speed wiper motor with an optional intermittent system. The Festiva rear wiper uses a single
speed wiper motor. Washer systems for both front and rear washers use pumps mounted near fluid reservoirs.
ADJUSTMENTS
W IPER ARM ADJUSTMENT
Remove wiper arm and blade assemblies from pivot shafts. Turn wiper switch on and allow wiper motor to cycle 2 to 3 times. Turn wiper
switch off to place pivot shafts in park position. Reinstall wiper arm and blade assemblies with tips of wiper blades at specified distance from
lower edge of windshield. See WIPER BLADE ADJUSTMENT SPECIFICATIONS
table. Tighten wiper arm retaining nut to 89-124
INCH Lbs. (10-14 N.m).
WIPER BLADE ADJUSTMENT SPECIFICATIONS
TESTING
FRONT WIPER MOTOR TEST
Capri
1. Check WIPER fuse in interior fuse block and replace if necessary. Perform FRONT INTERVAL WIPE MODULE TEST . If
wiper/washer switch and interval module are operating properly, disconnect wiper motor connector. Turn ignition on and place
wiper/washer switch in HIGH position. Measure voltage at Blue/Red and Blue wires at wiper motor vehicle harness connector.
2. If battery voltage is not present, check Blue/Red or Blue wire for open circuit. If battery voltage is present at Blue/Red and Blue wires,
check Black ground wire at wiper motor vehicle harness connector for an open circuit and repair as necessary. If Black ground wire is
okay, replace wiper motor.
Festiva
1. Place wiper in any position other than park. Remove WIPER fuse. Disconnect wiper motor electrical connector. Using an ohmmeter,
check for continuity to ground at motor case. Continuity should exist. If continuity does not exist, replace or repair wiper motor ground
strap or wire.
2. Check for continuity to ground at Blue/Black terminal of wiper motor. Continuity should exist. If continuity does not exist, replace
wiper motor.
FRONT INTERVAL WIPE MODULE TEST
Capri
1. Check WIPER fuse in interior fuse block and replace if necessary. Perform FRONT WIPER/WASHER SWITCH TEST . Access
interval wipe module connector. Interval wipe module is located below instrument panel near console. Ensure wiper switch is in OFF
position. Turn ignition on and measure voltage at Blue/White and Blue/Black wires of module connector. Battery voltage should not be
present. Turn wiper switch to LOW position. Measure voltage at Blue/White and Blue/Black wires of module connector. Battery voltage
should be present.
2. Turn wiper switch to HIGH position. Measure voltage at Blue/White, Blue/Black and Blue/Red wires of module connector. Battery
voltage should be present. Turn wiper switch to INT position. Measure voltage at Blue/White and Blue/Black wires of module
connector. Battery voltage should be present during each cycle. If module does not perform as specified, replace module.
Festiva
Information is not available from manufacturer.
FRONT WIPER/WASHER SWITCH TEST
Capri
Remove lower steering column cover to gain access to wiper switch electrical connector. Using an ohmmeter, ensure continuity exists between
terminals listed in table at specified switch positions. If switch does not test as specified, replace wiper/washer switch. See FRONT
WIPER/WASHER SWITCH CONTINUITY (CAPRI) table. See Fig. 1 .
FRONT WIPER/WASHER SWITCH CONTINUITY (CAPRI)
ApplicationIn. (mm)
Capri
Driver Side1.0 (25)
Passenger Side1.26 (32)
Festiva
Both Sides1.0 (25)
Rear(1) 3.15 (80)
(1)From left edge of liftgate window.
TerminalPositionContinuity
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Fig. 2: Identifying Front Wiper/Washer Switch Terminals (Festiva)

Courtesy of FORD MOTOR CO.
FRONT WASHER MOTOR TEST
Remove washer fluid reservoir. Remove washer motor from reservoir. Connect fused jumper wire between washer motor terminal that
corresponds with Blue/Orange wire (Capri) or Blue wire (Festiva) and battery positive terminal. Connect other washer motor terminal to
ground. Washer motor should run smoothly. If washer motor does not run smoothly or does not run, replace motor.
REAR WIPER MOTOR TEST
Festiva
1. Place wiper in any position other than park. Disconnect wiper motor electrical connector. Using an ohmmeter, check for continuity to
ground at motor case. Continuity should exist. If continuity does not exist, repair wiper motor housing ground wire.
2. Check for continuity to ground at Blue terminal of wiper motor. Continuity should exist. If continuity does not exist, replace wiper
mo t o r.
REAR WIPER/WASHER SWITCH TEST
Festiva
Remove rear wiper/wash switch. Using a self-powered test light or an ohmmeter, ensure continuity exists between terminals listed in table at
specified switch positions. If switch does not test as specified, replace wiper/washer switch. See Fig. 3
. Also, refer to the REAR
WIPER/WASHER SWITCH CONTINUITY (FESTIVA) table.
REAR WIPER/WASHER SWITCH CONTINUITY (FESTIVA)
TerminalPositionContinuity
BLU - BLKOffNo
"OnYes
GRN/BLK - BLKOffNo
"OnYes
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ELECT RICAL COMPONENT LOCAT OR
1991-92 ELECT RICAL COMPONENT LOCAT ION Ford Motor Co. Electrical Com ponents
BUZZERS, RELAYS & TIMERS
BUZZERS, RELAYS & TIMERS LOCATION
CIRCUIT PROTECTION DEVICES
CIRCUIT PROTECTION DEVICES LOCATION
CONTROL UNITS
CONTROL UNITS LOCATION
SENDING UNITS & SENSORS
SENDING UNITS & SENSORS LOCATION
MOTORS
MOTORS LOCATION
ComponentLocation
A/C Clutch Relay (1991)On right front of engine bay, near power
steering pump.
A/C RelayOn left front corner of engine bay, left of
cooling fan. See Fig. 1
& Fig. 2
A/C Wide Open Throttle (WAC) RelayOn left front corner of engine bay, left of
cooling fan. See Fig. 1
& Fig. 2 .
Cooling Fan RelayOn left front fender panel, near
headlight. See Fig. 1
& Fig. 2 .
Condenser Fan RelayOn left front of engine bay, left of
cooling fan. See Fig. 1
& Fig. 2 .
Daytime Running Light (DRL) Relay (Canada) (1992)On left front corner of engine bay, near
headlight. See Fig. 1
.
Fuel Pump RelayBehind left side of dash, near ECA.
Headlight RelayBehind left headlight. See Fig. 1 .
Horn RelayUnder left side of dash. See Fig. 3 .
Main RelayIn left front corner of engine bay, near
battery.
P a r kin g Ligh t R e l a yOn right front corner of engine bay. See
Fig. 1
.
Turn Signal/Flasher RelayUnder left side of dash, behind ECA.
See Fig. 3
.
ComponentLocation
A/C In-Line FuseOn left side of heater case.
Condenser Fan In-Line FuseOn right side of steering column.
Fuse PanelBehind access panel, to left of steering column.
Fusible LinksOn left front strut tower. See Fig. 1 .
ComponentLocation
Electronic Control Assembly (ECA)Behind left side of dash, left of steering column.
Passive Restraint ModuleUnder driver's seat.
ComponentLocation
Airflow MeterOn right front corner of engine bay. See Fig. 1 .
Coolant Temperature Sending UnitBelow thermostat housing.
Crankshaft Position SensorInside distributor. See Fig. 1 .
EGR Temperature Sensor (1991)In exhaust manifold, near EGR valve.
Engine Coolant Temperature (ECT) SensorOn top of engine, near injector No. 1.
Fuel Gauge Sending Unit (1992)In fu el t an k.
Throttle Position Sensor (TPS)On left side of throttle body. See Fig. 1 .
ComponentLocation
Blower MotorUnder center of dash, behind
radio.
Windshield Washer Motors:
Front (1991)On right front fender panel,
bottom of washer reservoir.
Front (1992)On left front corner of engine
bay, in front of battery.
RearOn body panel, behind right
rear quarter panel.
Windshield Wiper Motor
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FUSES & CIRCUIT BREAKERS
Fuses & Circuit Breakers 1988-93 Festiva
FUSES & FUSIBLE LINKS
FUSE PANEL & FUSIBLE LINK BLOCK LOCATIONS
The vehicle has a fuse block with fusible links and a fuse panel with circuit fuses. The fuse panel is located behind the instrument panel, left o
f
the steering column. The fuse block is located under the hood.
FUSE PANEL IDENTIFICATION

Fig. 1: Fuse Panel Identification

Courtesy of FORD MOTOR CO.
Fuse & Circuit Breaker Identification
1 - 15 Amp License Plate Light, Rear Side Marker Ligh t , Fr o n t P a r kin g Ligh t s, C l u st e r a n d Ta il Ligh t s
2 - 15 Amp Horn, Brakelights, High-Mount Brakelight
3 - 15 Amp (1988-89) Safety Belt Warning, Turn & Hazard Warning Flasher Lights, Radio, Trunk Light, Ignition Key Reminder Buzzer
3 - 15 Amp (1990-93) Safety Belt Warning, Turn & Hazard Warning Flasher Lights, Ignition Key Reminder Buzzer
4 - 15 Amp Audio System, Cigarette Lighter, Remote Control Mirror
5 - 15 Amp Rear Wiper/Washer, Daytime Running Light System (Canada)
6 - 15 Amp Heater & Air Conditioner
7 - 20 Amp Heater & Air Conditioner, Cooling Fan System
8 - 10 Amp (1988-89) Interior Courtesy Lights 10 Amp (1990-93) Radio, Interior Courtesy Lights, Luggage Compartment Light
9 - 15 Amp (1988-89) Front Wiper/Washer
9 - 15 Amp (1990-93) Front Wiper/Washer, Shift-Lock System (ATX), Engine Control System
10 - 10 Amp Charging System, Emission Control System
11 - 10 Amp (1988-90) Safety Belt Warning, Turn & Hazard Warning Flasher Lights, Back-Up Lights, Instrument Cluster, Warning
Lights,
11 - 10 Amp (1991-93) Safety Belt Warning, Turn & Hazard Warning Flasher Lights, Back-Up Lights, Instrument Cluster, Warning
Lights, Shift-Lock System
12 - 15 Amp Rear Window Defroster
13 - Not Used (1988-89) Spare
13 - 30 Amp (1990-93) Passive Restraint System (Automatic Seat Belt)
In-Line Fuse Identification
15 Amp (1990-93) Condenser Fan Motor (A/T Models Only)
10 Amp (1990-93) A/C System (located on left side of heater case)
FUSIBLE LINK BLOCK IDENTIFICATION
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Fig. 2: Underhood Fusible Link Block Identification

Courtesy of FORD MOTOR CO.
Fusible Link Identification
A - Brown (PTC) (1988-89 Carburetor) EFE Carburetor Heater
A - Brown (EGI) (1989-93 EFI) EFI System (1989-92), EGI-EFI System (1993)
B - Red (Main) Back-Up, Interior & Parking Lights, Brakelights, Taillights, Horn, Luggage Compartment Light, Turn Signal & Hazard
F l a sh e r Ligh t s, C l u st e r & Wa r n in g Ligh t s, R a d io , C iga r e t t e Ligh t e r , C h a r gin g & E missio n C o n t r o l S yst e ms, Wip e r / Wa sh e r S yst e ms,
A/C-Heater System, Cooling Fan System, Rear Window Defroster, Ignition & Starting Systems, Shift Lock System, Remote Control
Mirror, Ignition Key Reminder, Passive Restraint System (1990-93)
C - Brown (Head) Headlights, Daytime Running Lights, Starting & Charging System
BATTERY SPECIFICATIONS
All 1988-92 models use a BX-35 battery. The 1993 Festiva uses a 50D 20L standard battery.
CAUTIONS & WARNINGS
BATTERY WARNING
REPLACING BLOWN FUSES
Before replacing a blown fuse, remove ignition key, turn off all lights and accessories to avoid damaging the electrical system. Be sure to use
fuse with the correct indicated amperage rating. The use of an incorrect amperage rating fuse may result in a dangerous electrical system
overload.
BRAKE PAD WEAR INDICATOR
Indicator will cause a squealing or scraping noise, warning that brake pads need replacement.
CAUT ION: When battery is disconnected, vehicles equipped with com puters m ay lose m em ory data. When battery
power is restored, driveability problem s m ay exist on som e vehicles. T hese vehicles m ay require a
relearn procedure. See COMPUTER RELEARN PROCEDURES
article in the GENERAL INFORMAT ION
section.
WARNING:When battery is disconnected, vehicles equipped with com puters m ay lose m em ory data. When battery
power is restored, driveability problem s m ay exist on som e vehicles. T hese vehicles m ay require a
relearn procedure. See COMPUTER RELEARN PROCEDURES
article in GENERAL INFORMAT ION
section.
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CATALYTIC CONVERTER
Continued operation of vehicle with a severe malfunction could cause converter to overheat, resulting in possible damage to converter and
ve h ic l e .
Any modification to the exhaust system on turbo models, which reduces exhaust backpressure, will lead to lean fuel mixtures and excessive
spark advance. This could cause serious engine damage.
ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS
ENGINE OIL
FUEL PUMP SHUTOFF SWITCH
This switch stops flow of fuel to engine after a collision. The impact does not have to be great for switch to be triggered. Switch must be reset
after collision. Switch is located under left rear speaker in luggage compartment. Press button to reset switch.
FUEL SYSTEM SERVICE
HALOGEN BULBS
PASSIVE RESTRAINTS
RADIATOR CAP
RADIATOR FAN WARNING:Many solid state electrical com ponents can be dam aged by static electricity (ESD). Som e will display a
warning label, but m any will not. Discharge personal static electricity by touching a m etal ground point
on the vehicle prior to servicing any ESD sensitive com ponent.
CAUT ION: Never use non-detergent or straight m ineral oil.
WARNING:Relieve fuel system pressure prior to servicing any fuel system com ponent (fuel injection m odels).
WARNING:Halogen bulbs contain pressurized gas which m ay explode if overheated. DO NOT touch glass portion
of bulb with bare hands. Eye protection should be worn when handling or working around halogen
bulbs.
CAUT ION: Before operating vehicle, securely fasten passive shoulder restraints to the em ergency release buckles.
T he buckle fits in only one way. Ensure to position it properly.
CAUT ION: Always disconnect the fan m otor when working near the radiator fan. T he fan is tem perature controlled
and could start at any tim e even when the ignition key is in the OFF position. DO NOT loosen or rem ove
radiator cap when cooling system is hot.
WARNING:Keep hands away from radiator fan. Fan is controlled by a therm ostatic switch which m ay com e on or
run for up to 15 m inutes even after engine is turned off.
Copyr ight 2009 Mitchell Repair Information Company, LLC. All Rights Reserved.
Article GUID: A00058075
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Autolamp Control RelayHeadlight Systems; Daytime Running Lights
Automatic Shutdown (ASD) RelayEngine Performance; Generators & Regulators
Autostick SwitchEngine Performance
Auxiliary Battery RelayGenerators & Regulators
Back-Up LightsBack-Up Lights; Exterior Lights
Barometric (BARO) Pressure SensorEngine Performance
BatteryPower Distribution
Battery Temperature SensorEngine Performance
Body Control ModuleBody Control Computer; Anti-Theft System; Daytime Running
Lights; Engine Performance; Headlight Systems; Warning Systems
Boost Control SolenoidEngine Performance
Boost SensorEngine Performance
Brake Fluid Level SwitchAnalog Instrument Panels
Brake On/Off (BOO) SwitchCruise Control Systems; Engine Performance; Shift Interlock
Systems
Buzzer ModuleWarning Systems
Camshaft Position (CMP) SensorEngine Performance
Central Control ModuleAnti-Theft System
ClockspringAir Bag Restraint System; Cruise Control Systems; Steering
Column Switches
Clutch Pedal Position SwitchStarters
Clutch Start SwitchStarters
Combination MeterAnalog Instrument Panels
Constant Control Relay Module (CCRM)Engine Performance; Electric Cooling Fans
Convenience CenterPower Distribution; Illumination/Interior Lights
Convertible Top MotorPower Convertible Top
Convertible Top SwitchPower Convertible Top
Crankshaft Position (CKP) SensorEngine Performance
Cruise Control ModuleCruise Control Systems
Cruise Control SwitchCruise Control Systems
Condenser Fan Relay(s)Electric Cooling Fans
Data Link Connector (DLC)Engine Performance
Da yt ime R u n n in g Ligh t s M o d u l eDaytime Running Lights; Exterior Lights
Defogger RelayRear Window Defogger
Diagnostic Energy Reserve Module (DERM)Air Bag Restraint System
Discriminating Sensor (Air Bag)Air Bag Restraint System
DistributorEngine Performance
Door Lock ActuatorsPower Door Locks; Remote Keyless Entry
Door Lock Relay(s)Power Door Locks
Electrochromic MirrorPower Mirrors
Electronic Level Control (ELC) Height SensorElectronic Suspension
Electronic Level Control (ELC) ModuleElectronic Suspension
Engine Coolant Temperature (ECT) Sending UnitAnalog Instrument Panels
Engine Coolant Temperature (ECT) SensorEngine Performance
Engine Control ModuleEngine Performance; Generators & Regulators; Starters
ETACS ECUWarning Systems; Power Windows; Remote Keyless Entry
Evaporative (EVAP) Emissions CanisterEngine Performance
EVAP Canister Purge SolenoidEngine Performance
EVAP Canister Vent SolenoidEngine Performance
Exhaust Gas Recirculation (EGR) ValveEngine Performance
Fuel Tank Vacuum SensorEngine Performance
F o g Ligh t sHeadlight Systems; Daytime Running Lights
F o g Ligh t R e l a yHeadlight Systems; Daytime Running Lights
Fuel Door Release SolenoidPower Fuel Door Release
Fuel Gauge Sending UnitAnalog Instrument Panels
Fuel InjectorsEngine Performance
Fuel PumpEngine Performance
Fuel Pump RelayEngine Performance; Power Distribution
Fuse/Relay BlockPower Distribution
Fusible LinksPower Distribution; Generators & Regulators; Starters
GeneratorGenerators & Regulators; Engine Performance; Power Distribution
Generic Electronic Module (GEM)Body Control Modules; Electronic Suspension
Glow Plug RelayEngine Performance
Glow PlugsEngine Performance
GroundsGround Distribution
Headlight Door ModuleHeadlight Doors
Headlight RelayHeadlight Systems; Daytime Running Lights
HeadlightsHeadlight Systems; Daytime Running Lights
Heated Oxygen Sensor(s) (HO2S)Engine Performance
Heated Windshield Control ModuleHeated Windshields
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