1990 VOLKSWAGEN TRANSPORTER washer fluid

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1
INSTRUMENT PANEL
Illustration instruments and controls
Warning and indicator light symbols
CONTROLS AND EQUIPMENT

Keys,
central locking system .... 7, 8
Doors 9
Rear lid 11
Windows, mirrors 12, 13 Safety belts, head restraints . . . .14,19
Seats 20 Luggage compartment, pedals . 28,29
Brakes, Transmission 29, 32 Differential lock 33
Automatic-transmission 35 Steering lock/ignition/starter switch . 38
Starting procedures 39 Instrument cluster 40
Warning/indicator lights 43 Switches 46 Emergency flasher 46
Light switch, turn signals .... 46,48
Cruise control 49
Windshield wipers 50 Ventilation/Heating 51
Air conditioning 54
Heater 57
Sliding roof 62
Roof-rack 68 VEHICLE OPERATION
Break-in period - and afterwards . . 69
Operate your vehicle safety 70
Operate your vehicle economically
and minimize pollution 72
Trailer towing 73 Driving with the all-wheel drive ... 75
VEHICLE CARE
Fuel tank, fuel supply 85,86
Vehicle care (exterior/interior) . . 90, 93 Maintenance, inspection intervals . . 95 Engine compartment lid,
engine compartment 97 Lubricants, engine oil 98,99
Engine oil filter 101
Transmission oil 102
Power steering 103
Cooling system 104 Brake fluid 108
Battery 109
Windshield washers/wipers . . . 112,113
Tires/wheels 114 Difficult operating conditions .... 120
Winter driving 121
Accessories 122
DO-IT-YOURSELF SERVICE
Jack and tools 123 Spare wheel 124
Changing a wheel 125 Fuses, bulbs 128, 130 Adjusting headlights
134

Installing,
replacing the radio . . . . 135
Emergency starting 136
Emergency towing 138
Lifting vehicle . . 140
TECHNICAL DESCRIPTION
Engine, transmission 142

Steering,
suspension, brakes,
body, chassis 143 Emission-control-system 144
TECHNICAL DATA
Engine, spark plugs .
V-belts capacities . . Dimensions
Weights
Vehicle identification 146
147
148
150 151
CONSUMER INFORMATION
Service manuals 152
GAS STATION INFORMATION
Location of servicing points 156
ALPHABETICAL INDEX 158


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VEHICLE OPERATION

OPERATE
YOUR VEHICLE SAFELY

A
lot has gone
into
the manufacture of your Volkswagen, including advanced engineering techniques, rigid quality
control and demanding inspections.

These
engineering and safety features will be enhanced by you, the safe driver,
• who knows the vehicle and all controls
• who maintains the vehicle properly
• who uses driving skills wisely.

For
your own safety as well as
that
of
those around you - be a responsible
driver. If you
drink,
do not
drive.
The use
of alcohol, drugs and certain medications
will seriously impair perception, reactions and driving ability, substantially increasing
the risk of an accident and personal
injury.
Do not
drive
if you are
tired,
ill or
under

emotional
stress.
The
following
points
are also
important
for
your
safety,
please
observe
them

all.
First
things
first...

• Turn the engine off before performing
any checks or repairs on the vehicle.
• Be sure tires are inflated correctly.

Check
for damage and
tire
wear.
• See
that
wheel bolts or nuts are pro­
perly tightened and not loose or missing.
• Check engine oil level, add if neces­

sary.
Make it a habit to have engine oil

checked
with
every fuel filling.
• Check coolant level to assure sufficient
engine cooling.
• Be sure you have a well charged
battery.
• Check brake fluid level. If too low, have
brake system checked.
• Replenish windshield washer fluid.
• Replace worn or cracked wiper blades.
• See
that
all windows are clear and un­
obstructed.
• Check whether all
light
lenses are

clean.
• Be sure all lights are working and head­
lights are aimed correctly.
• Check under vehicle for leaks.
• Make sure the movement of either

brake,
clutch or accelerator pedal is not hampered in any way.
• Be sure all luggage is stored securely.

You'll
find helpful hints on how to perform most of these checks in this manual. If in
doubt, have these checks performed by
your dealer or any other qualified
mechanic.

Emergency
equipment

It is good practice to carry emergency
equipment in your vehicle. Some of the
things you should have are: emergency
light,
first-aid kit, small shovel, and for the
winter
season,
an ice scraper, snow brush,
a
container or bag of sand or salt, etc.
70


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VEHICLE
CARE

ENGINE
COMPARTMENT LID

mu
have access to the engine compart-

•Mit
lid from inside the luggage compart- -ent.

"lb
open the
lid,
roll the floor covering out of
~9
way and
turn
both lock handles to the
Tb close the lid, reverse the above proce- ;jre.
ENGINE
COMPARTMENT
Always exercise extreme caution when
working on the engine. WARNING
•
Before you check anything in the en­
gine compartment, stop the engine,
fully set the parking brake and remove
the ignition key.

•
Do not work on
your
car if you are
tired or ill, under emotional stress or under influence of drugs, medication
or alcohol.

•
Always let the engine cool down. Hot
components will burn skin on contact.

•
Do not spill engine oil, ATF, brake

fluid,
antifreeze and washer solvent on hot engine components, especially not
on the exhaust system.
These
fluids
are
flammable.

•
Always disconnect the battery
ground strap if you must work on the

fuel
system or the electrical system.
Never
smoke or work near heaters or
other fire hazards if you must work
around
fuel.
Always keep an approved
fire extinguisher immediately
avail­
able.
Be
especially careful if engine is run­

ning:

•
If work must be done with the engine
running, always fully set the parking

brake,
and make sure the shift lever is
in Neutral (Manual transmission) or

Park
(Automatic transmission).

•
Always be alert and extremely
cau­

tious around the engine at
all
times par­
ticularly when the engine is running.

•
Always exercise extreme caution to

prevent
neckties,
jewelry,
long hair or
loose clothing from getting caught in
the fan blades, the V-belts, or any other
moving
engine parts.

•
To avoid electrical shock and per­

sonal
injury
never
touch ignition ca­
bles
or components of the high voltage
electronic ignition system while the en­
gine is running or even when starter is

cranked.

97


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VEHICLE CARE
WINDSHIELD / REAR WINDOW WASHER CONTAINER*
The filler cap is iocated at the left side of the driver's footwell.
Vehicles with rear window wiper and washer have an additional container on
the right in the luggage compartment.
The capacities of the containers are: Windshield washer
container 4.3 qt/4.2 liters Rear window washer
container 1.1 qt/1.0 liters
Filling the containers
To fill the container, unsnap cover and un­ screw the filler cap. After filling the
con­

tainer, screw the cap on tightly and close
cover. Since clear water is usually not adequate
for cleaning the glass, add a cleaning
solu­

tion to the water.
Use winterized washer solvent during the
cold season. It helps to keep your
windshield and rear window clean and pre­
vents the fluid from freezing in the winter.
Do not use engine coolant antifreeze or
any other solution that can damage the
vehicle paint.
Follow the directions on the can for the
correct amount to be used.
After filling the container press the cap onto the filler neck. Adjusting washer jets
When vehicle is stationary, the wate- should hit the windshield as illustrated.
The washer jet for the rear window shoulc be adjusted so that the fluid hits the glass
in the center of the wiped area.
The jets can be adjusted with a needle.
The jets for the headlight washer system' can only be adjusted with a special
tool.
If necessary contact your Volkswagen
deal­

er.
112 * where applicable


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t'/INTER
DRIVING

VEHICLE CARE

Remember
the following points when
criving in the
winter:

• Winter weather is particularly hard on
ne battery. We recommend having the cattery
checked,
preferably by a
Volks­

wagen dealer, before the cold weather starts - see page 110.
If the vehicle is
left
standing for several
iveeks
at extremely low temperatures, the

rattery
should be removed - see page 111
=or
further
details. • Have the antifreeze concentration in
the cooling system checked before the cold weather starts - see page 107.
• The engine oil must have the correct
viscosity grade for the outside tempera­
tures to be expected - see page 98.
• The best way to protect the bodywork is
to wash and wax it frequently, especially in
winter - see page 90.
• Always use a windshield washer
fluid

with
antifreeze for the windshield and rear
window washer system in winter - see page 112. • Use a scraper to remove snow and ice

from
the windows - see page 91.
• On winter roads the use of winter tires
or all-weather tires
will
improve handling;
this also applies to vehicles
with
all-wheel
drive - see pages 78 and 118.
• When driving in the mountains in winter
it is best to take along a set of snow chains.

Snow
chains may be compulsory for some
mountain roads, and this restriction also

applies
to vehicles
with
all-wheel drive -

see
pages 78 and 119.
121


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TECHNICAL DATA

V-BELTS
CAPACITIES
for waterpump/alternator. 9.5 x 1100 LA
Fuel
tank 16.0 gal/60 liters
for A/C compressor . . . 12.5x1153 LA Syncro:
for power steering .... 9.5 x 1080 18.5 gal/70 liters Noteg
Reserve
(of
total
capacity) >. .. 2.5 gal/10 liters
The V-belts are among the most severely Coolin3
sVstem186
^t/17-5 ll,ers
stressed
parts of a vehicle. The belts there- Automatic
fore have very high quality requirements. transmission fluid (ATF) 3.2 qt/3.0 liters
When replacing a belt, it is not sufficient to Windshield washer container 4.3 qt/4.2 liters
use
just
any belt of the same
size.
For safe
operation, use only Original Volkswagen
Rear
window washer container 1.1 qt/1.0 liters

V-belts
specially designed for your Engine oil

vehicle.
The correct belts can be obtained
with
filter
change 4.8 qt/4.5 liters at your Volkswagen dealership.
without
filter
change 4.2 qt/4.0 liters

Do
not
fill
above "max" mark.
The oil level should be checked while topping up.
Difference between "min" and "max" marks
on the dipsticks is approx. 1 qt/1 liter


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GAS
STATION
INFORMATION

1 -
Jack
and tools, see page 123.

2
- Windshield washer container, capacity 4.3 qt/4.2 liters.

3
-
Fuse
box, see page 128.
4 - Brake
fluid
reservoir, see page 108.

5
- Spare wheel, see page 124.
6 - Battery, see page 109.
7 -
Fuel
filler neck (rear wheel drive), capacity 16 gal/60 liters.
8 -
Rear
window washer container, capacity 1.1 qt/1.0 liters.
9 -
Fuel
filler neck (syncro), capacity 18.5 gal/70 liters.
10 - Air cleaner, see page 103.
11 - Power steering
fluid
reservoir, see page 103.
12 - Engine oil dipstick/oil filler neck, see page 99.

13
- Coolant
refill
tank, see page 105.
14 - ATF dipstick, see page 102.
157


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ALPHABETICAL
INDEX

page

Technical
description 141
Temperature gauge 41 Tire specifications 117

Tires
114

Tools
123
Towing 138
Trailer towing 73
Trailer weights 150

Transmission
oil 102
Trip odometer 40
Turn signal/headlight dimmer switch lever 48
Undercoating 94

Unleaded
fuel 85
Vanity mirror 67
V-belt 107,147

Vehicle
care 85

Vehicle
identification number/label 151

Vehicle
operation 69
Ventilation/heating 51 page

Washer
jets
adjusting 112
Washer
reservoir 112
Water temperature gauge 41
Water temperature warning
light
41
Weights 150
Wheels
114

Wheel
changing 125
Windows 12
Windshield washer
fluid
container 112
Windshield wiper/washer lever ... 50
Winter operation Battery 110

Cooling
system 107

Engine
oil 98

Snow
chains 119
Snow
tires 118

Vehicle
care 90
Windows 91
Windshield washer container ... 112
Wiper blades 113
Warning and indicator
light
symbols 6
Warning lights 43
160 Warranty booklet 2


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