1990 VOLKSWAGEN TRANSPORTER tow

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1
INSTRUMENT PANEL
Illustration instruments and controls
Warning and indicator light symbols
CONTROLS AND EQUIPMENT

Keys,
central locking system .... 7, 8
Doors 9
Rear lid 11
Windows, mirrors 12, 13 Safety belts, head restraints . . . .14,19
Seats 20 Luggage compartment, pedals . 28,29
Brakes, Transmission 29, 32 Differential lock 33
Automatic-transmission 35 Steering lock/ignition/starter switch . 38
Starting procedures 39 Instrument cluster 40
Warning/indicator lights 43 Switches 46 Emergency flasher 46
Light switch, turn signals .... 46,48
Cruise control 49
Windshield wipers 50 Ventilation/Heating 51
Air conditioning 54
Heater 57
Sliding roof 62
Roof-rack 68 VEHICLE OPERATION
Break-in period - and afterwards . . 69
Operate your vehicle safety 70
Operate your vehicle economically
and minimize pollution 72
Trailer towing 73 Driving with the all-wheel drive ... 75
VEHICLE CARE
Fuel tank, fuel supply 85,86
Vehicle care (exterior/interior) . . 90, 93 Maintenance, inspection intervals . . 95 Engine compartment lid,
engine compartment 97 Lubricants, engine oil 98,99
Engine oil filter 101
Transmission oil 102
Power steering 103
Cooling system 104 Brake fluid 108
Battery 109
Windshield washers/wipers . . . 112,113
Tires/wheels 114 Difficult operating conditions .... 120
Winter driving 121
Accessories 122
DO-IT-YOURSELF SERVICE
Jack and tools 123 Spare wheel 124
Changing a wheel 125 Fuses, bulbs 128, 130 Adjusting headlights
134

Installing,
replacing the radio . . . . 135
Emergency starting 136
Emergency towing 138
Lifting vehicle . . 140
TECHNICAL DESCRIPTION
Engine, transmission 142

Steering,
suspension, brakes,
body, chassis 143 Emission-control-system 144
TECHNICAL DATA
Engine, spark plugs .
V-belts capacities . . Dimensions
Weights
Vehicle identification 146
147
148
150 151
CONSUMER INFORMATION
Service manuals 152
GAS STATION INFORMATION
Location of servicing points 156
ALPHABETICAL INDEX 158


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CONTROLS
AND
EQUIPMENT

SAFETY
BELTS
WARNING Safety belts have been shown to be the
single most effective means available
for reducing the
potential
for serious in­

jury
and death in automobile
acci­
dents.
Therefore
for
your
own protec­
tion as well as that of
your
passengers always properly wear safety
belts
when
the vehicle is in
motion.
Also, pregnant

women,
injured or physically impaired persons should use safety belts.
In order to provide the maximum level
of protection safety belts must be pro­ perly positioned on the
body.
Impro­
perly positioned safety belts
can
cause
serious personal
injury
in
case
of
an
ac­
cident.
Therefore
read and always ob­ serve all of the following instructions
and warnings pertaining to the use of
the safety belts installed in
your
vehi­

cle.

•
The shoulder belt should be
positioned midway
over
the shoulder

never
across the neck. See illustration
on page
17.

•
Always make certain that the safety
belt tongue is inserted into the safety
belt buckle associated with the corres­
ponding seat. Attaching the safety belt to the buckle for another seat could re­
duce safety belt effectiveness and
cause
injury.

•
Do not wear shoulder part of belt
under
your
arm
or otherwise out of po­

sition.
This
would increase the risk of
serious
injury
in case of
an
accident.

•
Do not use comfort clips or devices
which create slack in the shoulder belt portion and can increase the risk of in­

jury
in an accident.
However
such clips may be required in the proper use of

some
child restraint systems.

•
Never
strap in more than one per­

son,
including
small
children, with

each
belt. It is especially dangerous to
place
a safety belt
over
a child sitting
on
your
lap.

•
The lap belt must be
worn
low and
tight across the pelvis. Make sure any

slack
is wound on the retractor.

•
Belts should not be
worn
twisted.

•
Do not wear belts
over
rigid or

breakable
objects in or on
your

clothing,
such as eye glasses, pens,
keys,
etc. as these may cause
injury.
•
Several layers of
heavy
clothing
may
interfere with proper positioning of

belts
and reduce the
over
all effective­

ness
of the system.

•
Keep belt buckles free of any
obstruction that may
prevent
secure
locking.

•
Make sure the belts of the unoc­
cupied seats are in their stowed posi­

tions.

•
Belts that have been subjected to
excessive stretch forces in
an
accident must be replaced.

•
Belts must not rub against sharp
objects.

•
Do not allow safety belts to become

damaged
by becoming caught in door
or seat hardware.

•
Inspect
your
belts periodically. If

belts
show damage to webbing, bind­
ings,
buckles or retractors,
they
must
be replaced.

•
If belts do not work properly, see

your
Volkswagen dealer.




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CONTROLS AND
EQUIPMENT

Belt
height
adjustment

There
are two different anchorage points for the
front
safety belts in the door pillars on each
side.

The
belt relay
fitting
is normally mounted on the upper anchorage point. For proper positioning of the shoulder section of the
safety belt it may be necessary to remount
the relay
fitting
on the lower anchorage point. Lap-shoulder
belt

The
combination lap-shoulder belt is equipped
with
a locking retractor. The

system
adjusts automatically to your
size

and
movements as long as the pull on the
belt is slow.

Hard
braking or a collision locks the belt.

The
belt will also lock when you drive up or down a steep hill or in a sharp curve.

Before
fastening the seat belt
first
adjust

seat
- see page 20.
• To fasten, grasp belt tongue and pull
belt in continuous slow motion across your

chest
and lap.
• Insert belt tongue into buckle on in­
board side of seat.
Push
down until it is

securely
locked
with
an audible click.
Pull
belt to check.
•
Pull
upwards on shoulder section to

make
sure belt
fits
snugly across the
pel­

vis.

The
shoulder belt must be positioned mid­ way over the shoulder - it
must
never
rest
against
the neck. See illustration.
• Belts should fit snugly across the pelvis

and
chest.
Make
sure any slack is
wound

up on the
retractor.
• Adjust height of belt anchorage, if

necessary.
Do not wear shoulder part of
belt under your arm or otherwise out of

position.
This would increase the
possi­

bility of serious injury in
case
of an
acci­

dent.
• To unfasten belt, push in release button
on buckle. Belt will spring out of buckle.
• To release a locked belt, lean back to
take the body pressure off the belt.
• To store lap-shoulder belt, allow belt to
wind up on retractor as you guide belt
tongue to its stowed position.

Always
heed
WARNINGS
on
page
15.
16,17.


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CONTROLS AND
EQUIPMENT

REAR SEAT BENCH/BED
COMBINATION*

The rear seat bench can be converted
into
a
full-size double bed. Before doing so, the
backrests
of the center seats* must be

tilted
forward. The locking levers are on
the
left
and
right
outboard sides of the two
backrests.

Unfolding
rear
seat
bench •
Push
safety belts between seat
cush­

ion and backrest.
• Unlock backrest
with
handle located on

backside
and
tilt
backrest forward.
• Keep hold of the handle and swing bac­
krest together
with
seat cushion
further
for­

ward •
Tilt
backrest of bench all the way toward
rear to form the bed.

Repositioning
rear
seat
bench • Pull backrest section up.
• Swing seat cushion and backrest
toward rear again.
• Make sure the backrest is locked

securely
into
position.
• Pull safety belts out again to be ready
for use.
WARNING

Do not
place
heavy
or
sharp
edged

objects
on the
rear
deck
mattress
to
avoid
damaging
the
upholstery.
Such

objects
may also
become
dislodged

while
driving
and cause
injury.

• Do not use the
double
bed to
carry

passengers.
• Do not
allow
children
to sit or
kneel

on the
rear
deck
while
the
vehicle
is in
motion.

•
When
the car is in
motion,
make
sure

that
the
seat
bench is securely locked in an
upright
position
and
that
passen­

gers
wear
safety
belts.

26 *where applicable



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CONTROLS
AND
EQUIPMENT

^EAR SEAT/LUGGAGE COMPARTMENT
You can expand the luggage compartment
load
surface
by
folding
the
backrest
of the
rear seat bench down.

Folding
backrest for
rear seat bench
Unlock
the
backrest
by
pulling strap
in

driving direction. Fold backrest down until it rests
on
seat cushion.
The backrest will
be
locked automatically when returned
to
its upright position. Make sure the lap belts remain
on
top
of
the seat

cushion,
ready
for
use. When folding
the
seatback
up,
make
sure
it
securely locks into place.
This

will
prevent
objects
in the
luggage compartment from flying forward
in

case
of
a
sudden stop.
Luggage compartment
Cargo weight should
be
located
in the
lug­
gage compartment
as far
forward
as
pos­

sible.

Be
careful when removing large objects
through
the
rear
lid.
Sharp edged objects may damage the defogger wires in the rear window.

Keep
the
luggage compartment locked
at
all
times
to
prevent
unauthorized

access
to the vehicle. WARNING

•
To
help
prevent
poisonous exhaust
gas from being drawn into the vehicle,
always keep
the
rear lid closed while
driving. Therefore, do not transport ob­
jects larger than those fitting safely into the luggage
area.

•
Do
not allow passengers to occupy
the rear load surface while the vehicle
is
in motion.
To reduce
the
risk
of
personal
injury
during
a
collision
or sudden maneuver:

•
When transporting luggage or other
cargo, secure
it in
place
to
prevent
such articles from shifting during
a

sudden stop.

•
If it is
necessary to stow luggage
or

other items inside the passenger
com­
partment,
be
sure that
they
cannot
fly forward
in an
accident
or
sudden maneuver
and
injure occupants.

•
Never
exceed the Gross Axle Weight

Rating
or the
Gross Vehicle Weight

Rating
which
are
specified
on the

safety compliance sticker located
on

the left door jamb. Exceeding permis­
sible
weight ratings
can
result
in

vehicle damage, accidents
and
personal
injury.
See also page
150.




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^EDALS
BRAKES CONTROLS AND EQUIPMENT
WARNING • The movement of the pedals must
never be obstructed by a floor mat or
any other object.
• In case one of the two brake circuits

fails,
increased brake pedal travel is required to bring your vehicle to a full
stop.
• It should always be possible to
depress the clutch and accelerator pedals fully.
• All pedals must be able to return
freely to their normal positions.
Only use floor mats which leave the pedal area free and can be secured with
floor mat fasteners. Functioning of brake system
Your vehicle is equipped with a power assisted hydraulic dual circuit brake
system with disc brakes at the front and
self-adjusting drum brakes at the rear. Both circuits function independently.
One brake circuit operates the front
wheels and the other the rear wheels. In the unlikely event of hydraulic failure of
one circuit, push the brake pedal down
firmly and hold it in that position. A mechanical linkage activates the second
circuit, and you will be able to bring the
vehicle to a stop.
WARNING Failure of one brake circuit will impair
the braking capability resulting in an increased stopping distance. If one brake circuit fails, the other will still
operate. However, you will notice an increased pedal travel when you step on
the brake. Should you encounter such experience, bring your vehicle safely to a
full stop.
Avoid driving the vehicle and have it
towed to the nearest Volkswagen dealer or qualified workshop.
Brake operation and brake
warning light
Make it a habit to check the operation of
your brakes before driving. The brake
warning light will light up while the engine is cranking and the parking brake is pulled
and/or the brake fluid level is too low. For more details see "Brake warning light" on
page 43.
Keep in mind that the braking distance
increases very rapidly as the speed increa­

ses.
At 60 mph or at 100 km/h, for example, it is not twice but four times longer than at 30 mph or at 50 km/h. Tire
traction is also less effective when the roads are wet and slippery. Therefore,
always maintain a safe distance from the
vehicle in front of you.
29



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CONTROLS AND
EQUIPMENT

=ailure
of one
brake
circuit
I the brake pedal travel should suddenly
icrease,
one of the brake circuits may

_ave
failed. Should this happen, you will
m able to bring your vehicle safely to a

s:op,
however, you will have to push hard­
er on the brake pedal and it will take a onger distance to stop the vehicle.
Con­

tact your Volkswagen dealership for as­
sistance.

Brake
wear

~he brakes on our automobiles are still subject to wear depending largely on oper­ating conditions and driving habits. On ve­

hicles
which are driven mostly in stop-and-
50 city
traffic
or which are driven hard, the
crake linings should be checked by your

Volkswagen
dealer more often than
specified
in the Maintenance brochure.

Front
spoiler
If you
install
a
front
spoiler on
your
vehi­
cle, be
sure
the air
flow
to the
front

brakes
is not
obstructed,
otherwise
the

brake
system
could
overheat.
Parking
brake
lever

The parking brake lever is located between the
front
seats.

• To set the parking brake, pull the lever

until
strong resistance is
felt.
The parking
brake must be pulled up all the way so
that

the vehicle cannot be moved. When the ig­ nition is on, the brake warning
light
will

light
up.
• Depress brake pedal and hold while re­

leasing
parking brake. To release the park­
ing brake, pull the lever slightly up, de­

press
the release
button
(arrow), and then
push the lever all the way down. When the parking brake is fully released, the brake
warning
light
will go out.
WARNING

•
Release
the
parking
brake
fully.
A

partially
engaged
brake
will
overheat

the
rear
brakes,
reduce
their
effective­
ness and cause excessive
wear.

•
Always
set the
parking
brake
when

parking
your
vehicle.
Move
the
selector
lever
to "P"
(Automatic
transmission)

or
move
the
gearshift
lever
to "R" or "1"
(Manual
transmission).
On
hills

also
turn
the
wheels
toward
the curb.
31


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CONTROLS
AND
EQUIPMENT

WARNING
Never
lock the differential when...
•
driving on paved roads. When the

differential
is locked, the rigid connec­
tion between the rear wheels has
a
rub­
bing
effect on the tire when cornering.

This
leads to increased tires wear and
also
to "jerking motion" when the
vehicle is being steered. The differ­

ential
lock*
for the rear axle must only be used when the vehicle is stuck or is in immediate danger of becoming

stuck;

•
one wheel is spinning. First bring
the spinning wheel to a
standstill,
and only then engage the
differential.
This
prevents damage to the drive train or
uncontrollable acceleration leading to
loss
of control and personal
injury.

See
"Driving Tips" on pages
79-84
also.
•
The vehicle is being towed - see page

139
also.

•
Testing the vehicle on a dynamome-
*where applicable 1) further information is given on page 84.



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