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^EDALS 
BRAKES CONTROLS AND EQUIPMENT 
WARNING  • The movement of the pedals must 
never be obstructed by a floor mat or 
any other object. 
• In case one of the two brake circuits 
fails,
 increased brake pedal travel is  required to bring your vehicle to a full 
stop. 
• It should always be possible to 
depress the clutch and accelerator  pedals fully. 
• All pedals must be able to return 
freely to their normal positions. 
Only use floor mats which leave the pedal area free and can be secured with 
floor mat fasteners.  Functioning of brake system 
Your vehicle is equipped with a power  assisted hydraulic dual circuit brake 
system with disc brakes at the front and 
self-adjusting drum brakes at the rear. Both circuits function independently. 
One brake circuit operates the front 
wheels and the other the rear wheels.  In the unlikely event of hydraulic failure of 
one circuit, push the brake pedal down 
firmly and hold it in that position. A  mechanical linkage activates the second 
circuit, and you will be able to bring the 
vehicle to a stop. 
WARNING Failure of one brake circuit will impair 
the braking capability resulting in an  increased stopping distance.  If one brake circuit fails, the other will still 
operate. However, you will notice an  increased pedal travel when you step on 
the brake. Should you encounter such  experience, bring your vehicle safely to a 
full stop. 
Avoid driving the vehicle and have it 
towed to the nearest Volkswagen dealer  or qualified workshop. 
Brake operation and brake 
warning light 
Make it a habit to check the operation of 
your brakes before driving. The brake 
warning light will light up while the engine  is cranking and the parking brake is pulled 
and/or the brake fluid level is too low. For  more details see "Brake warning light" on 
page 43. 
Keep in mind that the braking distance 
increases very rapidly as the speed increa
ses.
 At 60 mph or at 100 km/h, for  example, it is not twice but four times longer than at 30 mph or at 50 km/h. Tire 
traction is also less effective when the  roads are wet and slippery. Therefore, 
always maintain a safe distance from the 
vehicle in front of you. 
29 
 
 
 
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CONTROLS AND EQUIPMENT 
MANUAL TRANSMISSION 
B25-352 
Gearshift lever 
Start engine with gearshift lever in Neu
tral,
 clutch pedal depressed. 
Always depress the clutch pedal fully 
when changing gears. Do not hold the  vehicle on a steep hill with the clutch pedal partially depressed. This may 
cause premature clutch wear or dam
age. 
Resting your hand on the shift lever 
knob while driving will cause premature 
wear in the transmission.  The forward gears and the reverse gear 
are arranged as illustrated. 
Reverse 
Shift into Reverse only when the vehicle  is not moving. 
To engage Reverse, move lever to left,  press down, move further to left and them 
push forward. Especially after some 
driving,
 depress the clutch pedal fully and  rest the shift lever in Neutral for a few 
seconds before shifting into Reverse. 
Back-up lights go on when you engage Reverse gear with ignition on.  JB25-519 
Low-speed traction gear (L) 
(Syncro models only) 
The vehicle is equipped with a four speed  manual transmission which has a
 addi
tional low-speed traction gear (L). 
Engaging the Low Gear 
Move the gearshift lever as far as possible 
to the left in neutral, press down and move  lever still further to the left and then pull 
back. 
 
 
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![VOLKSWAGEN TRANSPORTER 1990 T4 / 4.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 
3REAK-IN
 PERIOD 
VEHICLE
 OPERATION] 
DURING AND
 AFTER
 BREAK-IN PERIOD 
Turing
 the first few operating
 hours,
 the 
r-gines
 internal VOLKSWAGEN TRANSPORTER 1990 T4 / 4.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 
3REAK-IN
 PERIOD 
VEHICLE
 OPERATION] 
DURING AND
 AFTER
 BREAK-IN PERIOD 
Turing
 the first few operating
 hours,
 the 
r-gines
 internal](/manual-img/18/7415/w960_7415-69.png)
Downloaded from www.Manualslib.com manuals search engine 
3REAK-IN
 PERIOD 
VEHICLE
 OPERATION] 
DURING AND
 AFTER
 BREAK-IN PERIOD 
Turing
 the first few operating
 hours,
 the 
r-gine's
 internal friction is higher than 
 a:er
 when all the moving parts
 have
 been 
:-oken
 in. How well this break-in
 process 
e
 done
 depends
 to a
 considerable
 extent 
 :n
 the way the
 vehicle
 is driven during the 
-"-3t
 900
 miles
 (1500 kilometers). 
For
 the first 600 miles 
(1000 kilometers): 
•
 Do not use full
 throttle. 
•
 Do not drive faster
 than
 3A of top 
speed. 
•
 Avoid high engine speeds. 
From
 600 to 900 miles 
(1000 to 1500 kilometers): 
The
 speed
 can gradually be
 increased
 to 
 :he
 maximum road
 speed
 or
 engine 
 speed. 
After break-in period 
The maximum permissible engine speed 
 is
 5200
 rpm and should not be exceeded. 
Shift into the higher gear before reaching the red area at the end of the scale of 
the tachometer. See page 41. 
Excessive
 engine
 speeds
 are automati
cally
 reduced. 
 •
 Details
 on how to operate the
 Manual 
and
 Automatic
 transmission
 are outlined 
in
 the
 "Controls
 and
 equipment"
 chapter. 
•
 Avoid full
 throttle
 starts and abrupt 
stops. 
•
 Try to avoid running the engine at 
maximum speed. Shifting up early helps 
to save fuel and reduces noise. 
•
 Do not overstrain engine; select pro
per gear before reaching top speeds. 
•
 Do not let engine labor. Shift down 
when engine no longer runs smoothly. 
•
 All
 revs
 are only
 valid
 when
 engine
 is 
properly
 warm. 
•
 Always
 observe
 local
 and national 
speed
 limits. 
Applies
 in addition to vehicles 
 with
 Automatic
 Transmission: 
Make
 it a habit to
 accelerate
 gradually 
instead
 of
 using
 full throttle. During
 gra
dual
 acceleration
 the
 transmission
 shifts 
earlier
 into the next higher
 gear
 thus 
saving
 fuel. 
 WARNING 
•
 New tires do not
 possess
 maximum 
traction. They tend to be slippery.  Break new tires in by driving cautiously 
at moderate speed for the first 100  miles (160 kilometers). 
•
 New brake pads and linings do not 
have optimum friction properties and 
must be "broken in" during the
 initial 
 100 to 150 miles (150 to 200 kilometers) 
of normal city driving. You can compen sate for this by applying more pressure 
on
 the brake pedal. This also applies 
 later
 when new pads or linings are 
installed. 
 
 
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VEHICLE OPERATION 
Advantages off the all-wheel drive 
The Vanagon/Transporter Syncro
 all-
 wheel drive system
 has the
 following
 ad
vantages over
 a
 two-wheel drive vehicle: 
Driving Power 
Driving Power
 is
 greatly increased
 by the 
continual all-wheel drive especially
 on 
 snow
 and
 slippery surfaces, when starting 
off from
 a
 standstill,
 and
 when driving
 on 
rough roads. 
Within reason, your Vanagon/Transporter  Syncro
 can go
 places where other
 vehi
cles
 may
 likely
 get
 stuck.
 It is
 easier
 to
 stop 
on slippery hills
 and get
 going again. 
Moving Force 
As
 the
 driving force applied
 to the
 road  goes
 to
 four wheels instead
 of two, the 
amount
 of
 slip
 is
 considerably reduced. 
This improves
 the
 traction between tire  and road surface
 and
 thereby,
 the
 drive-
ability
 on
 slippery road surfaces.  On vehicles with two-wheel drive,
 the
 driv
ing wheels
 can
 spin
 on
 slippery surfaces
 if 
too much acceleration
 is
 applied. This 
greatly reduces tire grip
 and can
 result
 in 
 loss
 of
 vehicle control. 
By distributing
 the
 driving forces
 to
 four
 in
stead
 of two
 wheels,
 the
 wheels
 of the
 Va nagon/Transporter Syncro
 are
 less likely 
to spin under
 the
 same conditions. 
Snow tires 
With
 the
 all-wheel drive system
 the
 Vana gon/Transporter Syncro
 is
 good
 for
 winter 
driving even with standard tires. However, 
we recommend
 the use of all
 season tires 
or radial snow tires (M
 +
 S) with
 or
 without 
studs*,
 on all
 wheels,
 for
 better driving, 
cornering
 and
 braking,
 in
 winter weather. 
Details under "Snow tires"
 on
 page
 118 
also apply. 
Snow chains 
Snow chains can improve both road traction 
and braking when driving
 in
 severe winter 
weather. Therefore,
 use
 snow chains
 on 
your all-wheel drive vehicle when required.  For additional information,
 see
 page
 119. 
 Operation 
In contrast
 to
 conventional all-wheel drive 
systems that require transmissions
 to be 
manually engaged when needed,
 the Va
 nagon/Transporter Syncro all-wheel drive 
system
 is
 always engaged. Only
 the 
amount
 of
 power being transmitted
 to the 
front
 and
 rear wheels changes automati cally
 as the
 road surface demands.
 The 
Syncro driver
 is
 therefore able
 to
 fully
 con
centrate
 on the
 road and traffic conditions. 
The differential lock*
 for the
 rear axle must  only
 be
 used when
 the
 vehicle
 is
 stuck
 or 
 in immediate danger
 of
 becoming stuck. For further information
 on the
 differential 
lock,
 see
 page
 33. 
78  "Check with your local Motor Vehicle Bureau
 for 
possible restrictions. 
'where applicable 
 
 
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-
VEHICLE
 OPERATION 
Driving on dry roads 
Attention 
"his
 is an
 all-wheel drive multipurpose 
 rassenger
 vehicle which
 will
 handle
 and 
maneuver
 differently
 from
 an ordinary
 pas
senger
 car in driving conditions which may 
occur
 on
 streets
 and
 highways
 and off-
'oad.
 As
 with
 other vehicles
 of
 this type,
 if 
you make sharp turns
 or
 abrupt maneu
vers,
 the
 vehicle
 may
 roll over
 or
 may
 go 
 kit
 of
 control and
 crash.
 You should read 
:he driving guidelines
 and
 instructions
 in 
the Owner's
 Manual.
 The
 driver
 and all 
 oassengers
 should wear safety belts
 at all 
times. 
Do
 not
 engage
 the
 differential lock on nor
mal
 dry
 roads
 as it
 will
 not
 provide any ad
vantage. Under these circumstances,
 an 
 engaged differential lock
 will
 impair the ve-
nicle's
 maneuverability and
 will
 cause
 ex
cessive
 tire
 wear. 
 Driving on wet, slippery roads 
Due
 to the
 all-wheel drive,
 the
 engine 
power
 is
 transmitted evenly
 to a
 moder
ately slippery road surface. 
On
 wet surface 
As
 with
 any
 other vehicle, excessive driv ing speed on very wet roads can cause hy
droplaning
 and
 loss
 of
 vehicle control. 
Therefore, slow down.
 The
 differential  lock* must
 not be
 engaged. 
Important
 instructions
 on
 the
 differential 
locks
 are to be found on page
 33/34. 
On
 slippery surfaces 
On
 slippery surfaces the rear axle differen
tial
 lock may only be engaged when
 start
 ing
 from
 a
 standstill
 or at
 very low
 speeds. 
When
 the
 road surface has improved
 the 
 lock should
 be
 disengaged again.  On
 snow covered surfaces 
On
 a
 snow covered road, maintain traction  by making gradual changes
 in
 speed
 or
 di
rection. Avoid sudden maneuvers. Be alert 
to problems other drivers around you may  be having which could create
 a
 hazardous 
situation
 for
 you. 
In heavy snow, maintaining reasonable 
momentum
 is
 important
 for
 safe vehicle 
operation. Try
 to
 keep moving
 by
 using
 the 
 L-gear and
 a
 steady accelerator pedal
 at 
low
 speed. 
WARNING 
•
 Always
 maintain
 a safe driving 
speed,
 especially
 when
 road and 
weather
 conditions are poor. 
•
 Excessive
 driving speed on very wet 
roads can cause hydroplaning and 
loss
 of vehicle control. 
•
 Always avoid forceful and
 abrupt 
braking action.
 You
 could block all four 
wheels simultaneously and lose
 con
trol
 of the vehicle. 
•
 The braking capability of your Vana-
gon/Transporter Syncro is
 greatly
 de
pendent on the
 traction
 of your tires. 
'where applicable  79 
 
 
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VEHICLE OPERATION 
Sidehills 
 Do
 not
 attempt
 to go across the side of a 
hill as this is extremely hazardous. If it is 
absolutely necessary to drive on a hill 
which is not very steep it should always be 
done
 with
 extreme caution. Whenever 
 possible,
 avoid doing it! And too, when 
you're getting out of your vehicle on a 
 sidehill,
 be sure to always exit on the uphill 
side. 
 Surfaces
 on sidehills are deceptive. What 
may look like solid ground may actually 
make your vehicle slide since most of the 
weight is going to be on the downhill 
wheels.
 When your vehicle starts to slide,  instantly
 turn
 downhill. Take care not to 
lock the wheels which may cause the vehi
cle
 to slide out of control and cause per
 sonal
 injury. 
 Sand 
When driving on
 sand,
 be sure to stay on  top of it. You can do this by driving
 with 
enough speed to maintain momentum. 
When crossing short patches of
 sand, 
 study the situation
 first
 and then proceed 
with
 cautious and steady speed and keep up the momentum. Avoid long stretches of 
dry, loose
 sand.
 If it is absolutely neces
sary
 to drive on dry, loose
 sand,
 it may be 
 necessary
 to partially deflate the tires to in
crease
 traction. To avoid getting stuck,  maintain a steady but slow
 speed. 
WARNING 
Tires
 must
 be
 reinflated
 when
 back
 on 
hard
 ground. Just a
 short
 distance
 of 
driving
 on
 hard
 ground
 or on
 pavement 
with
 underinflated
 tires
 can cause sub
 stantial
 damages
 to
 your
 tires,
 loss of 
vehicle
 control
 and
 personal
 injury. 
 
 
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VEHICLE CARE 
TIRES/WHEELS 
New tires 
New
 tires
 do not
 possess
 maximum trac
tion
 and
 should
 be
 driven
 at
 moderate 
 speeds
 and
 with
 caution
 for the
 first
 100 
miles (160 kilometers). 
Tire traction 
WARNING 
When driving on wet or slushy roads, a wedge of
 water
 may build up
 between 
the tires and the road. This phenome non is known as aquaplaning or hydro
planing and may cause
 partial
 or
 com
plete
 loss
 of traction, vehicle control or 
stopping ability. Always reduce speed 
on
 wet roads. 
 Tire service life 
The service
 life
 of
 your tires depends
 for 
the most
 part
 on the following factors: 
Tire pressures 
WARNING 
•
 Incorrect
 tire
 pressures cause 
increased
 tire
 wear
 and adversely 
affect
 road holding of the vehicle, lead ing to
 loss
 of control and personal 
injury. 
•
 Incorrect
 tire
 pressures can also 
lead to
 sudden
 deflation, resulting
 in
 an 
accident and personal injury. 
Check
 your
 tire
 pressures twice
 a
 month, 
and especially before taking
 a
 long
 trip.
 Be 
sure
 not to
 forget
 to
 check
 the
 spare tire. 
Always check
 tire
 pressures when the tires  are cold. When
 the
 tires
 are
 warm,
 the 
pressure
 will
 be
 higher.
 Do not
 reduce
 the 
pressure
 of
 warm tires. 
Use
 an accurate
 tire
 pressure gauge when 
checking inflation pressures.
 Do not 
exceed
 the
 maximum
 tire
 inflation pres sure listed
 on the
 tire
 sidewalk Cold
 tire 
inflation pressure means: when
 a
 vehicle 
has
 been standing
 for at
 least
 3
 hours
 or 
driven
 for
 less than 1 mile. 
Always include the spare
 tire
 during
 a
 pres sure check. 
Driving habits 
Fast
 cornering, heavy acceleration
 and 
hard braking all increase
 tire
 wear. 
Wheel balancing 
The
 front
 wheels
 on new
 vehicles
 are 
 balanced.
 When driving, however, various 
conditions can cause
 a
 wheel
 to
 become 
 unbalanced.
 This may
 be
 noticed as vibra
tions
 in the
 steering. 
Since
 tire
 imbalance
 can
 cause wear
 or 
the steering, suspension
 and
 tires,
 you 
should have your wheels rebalanced.
 A 
wheel should always
 be
 balanced
 if a
 nev, 
tire
 has
 been mounted
 or a
 tire
 was re
 paired. 
114 
 
 
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VEHICLE CARE 
Tire
 care 
 Inspect your tires at least every 2,000 
miles (3,000 km) for wear and damage. 
WARNING 
• Avoid
 damaging
 tires
 and
 wheel 
rims.
 If you
 must
 drive
 over
 a
 curb
 or 
other
 obstacle,
 drive
 slowly
 and at an 
 angle.
 Frequently
 check
 tires
 for un
even
 wear
 and
 damage. 
•
 Remove
 imbedded
 material. 
•
 Replace
 worn
 or
 damaged
 tires 
immediately. 
•
 Replace
 missing
 valve
 dust
 caps. 
• Keep oil,
 fuel,
 brake
 fluid,
 etc.
 away 
from
 tires. 
• Keep
 tires
 inflated
 correctly. 
• Mark tires before removing them. 
Remount tires on the same vehicle side 
because
 the rotation direction should stay 
the same. 
• Store removed tires in a
 cool,
 dry and 
preferably dark place. Tires which are not 
on wheels should be stored standing up. 
Tires
 age even if they are not being
 used. 
Tires
 which are older than 6 years should  only be used cautiously in an emergency. 
 Wheels
 and
 tire
 replacement 
Wheels
 and tires approved by the manu
facturer have been specially matched to 
your vehicle and contribute largely to the  road-holding and driving characteristics of 
the vehicle. 
• Fitting and repairing tires requires 
expert knowledge and special tools. This 
work should only be performed by a
 spe
 cialist. 
• For safety reasons, tires should be 
replaced
 in pairs and not individually. The 
tires
 with
 the deepest tread should always  be mounted on the
 front
 wheels. 
• In the interest of maximum safety and 
best all-around vehicle handling, always 
buy replacement radial tires
 that
 have the 
same
 specifications
 with
 regard to
 tire 
size,
 design, load carrying capacity, tread  pattern, tread depth etc. This also applies 
to Volkswagen recommended alternate  replacement tires. 
• Never mount used tires if you are not 
sure of their previous history. 
• Whenever replacing a tubeless tire, 
always install a new valve stem. Tire repair 
should only be performed by a specialist. 
 WARNING 
•
 Never
 mix
 tires
 of
 different
 design 
such as
 steel
 belted
 radials
 with
 radial 
 bias
 belted
 or
 bias
 ply
 tires
 etc.
 Mixing 
tire
 types
 will
 adversely
 affect
 road 
 holding
 and can
 lead
 to loss of
 vehicle 
control
 and
 personal
 injury. 
• New
 tires
 do not possess
 maximum 
traction.
 They
 tend
 to be
 slippery. 
 Break
 new
 tires
 in by
 driving
 cautiously 
at
 moderate
 speed for the
 first
 100 
miles
 (160
 kilometers). 
Applies
 additionally
 to the Syncro: 
All
 four wheels on the vehicle must always  have tires of the same
 size,
 construction 
and tread type so
 that
 the viscous coupling 
does
 not abnormally activate the
 front 
wheel drive. Different tires on the
 front
 or  rear wheels exert additional stress on the 
drive
 train
 components, causing increa
sed
 tire
 wear and impair vehicle control. 
 
 
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