1990 VOLKSWAGEN TRANSPORTER warning light

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CONTROLS AND
EQUIPMENT

NTERIOR
LIGHTS

Switch
positions
-ront
interior
light:

Up
-ON-with doors open 3enter -OFF
Down -ON-with doors closed

Rear
interior
light:
Jp/front -ON-with doors open
3enter -OFF
Down/rear -ON-with doors closed

Reading
light
on the dashboard |p -Off
Down -On CIGARETTE
LIGHTER

•
Push
knob in.
When lighter is ready for use, it will spring
back.

The socket of the cigarette lighter may be
used
for 12
volt
appliances
with
maximum
consumption of up to 100 watts, such as hand spot
light,
small vacuum cleaner, etc.

WARNING
Cigarette lighter and socket remain
functional even after the ignition key is
removed.
Therefore, never leave
chil­

dren inside the vehicle
without
super­

vision.

63


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VEHICLE
OPERATION

In the
driver's
seat
•
Check operation of horn.

•
Adjust seat for easy reach of controls.

•
Adjust head restraints to your
size.

•
Adjust inside and outside rear view mir-
brs.

•
Use safety belts as directed.

•
Assure yourself
that
all passengers,

especially
children, are properly buckled up.

•
Check operation of
foot
and parking

orakes.

•
Check all warning and indicator lights
v/hen starting the engine.

•
Do not leave vehicle idling unattended.

•
Lock all doors
from
inside to prevent in­ advertent opening of doors
from
inside
and unwanted
entry
from
outside. On the
road

•
Always drive defensively. Expect the

unexpected.

•
Observe speed
limits
and obey road

signs.

•
Use signals to indicate
turns
and lane

changes.

•
Turn on headlights at dusk.

•
Always keep a safe distance
from
the
vehicle in
front
of you, depending on
traf­

fic, road and weather conditions.

•
Reduce speed at
night
and during incle­
ment weather.

•
If you smell gas fumes in the vehicle,
drive
with
the windows open, but keep the rear lid
closed.
Have the cause im­
mediately located and corrected.

•
Make frequent rest stops, at least
after

every two hours of driving.

•
When
tired
pull off the road, stop and
take a rest. Turn the engine off. Do not sit in the vehicle
with
engine idling. Engine ex­haust is dangerous if inhaled.
•
When stopped or parked, always set
the parking brake. Move the selector lever
to "P" (Automatic transmission) or move
the gearshift lever to reverse or
first
gear (Manual transmission). When parking on

hills,
turn
wheels
toward
the curb.

•
When stalled or stopped for repairs,
move the vehicle well off the road. Turn on
emergency flasher and use other warning

devices
to alert other motorists. Do not park or operate the vehicle in areas where
the hot exhaust system may come in
con­

tact
with
dry
grass,
brush, fuel spill or other material which can cause a fire.

•
Make it a habit to have the engine oil

checked
with
every fuel filling.


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VEHICLE
CARE

EXTERIOR

Washing
and
waxing

The
paint on your Volkswagen is very dura­ ble but must be protected
from
losing its
luster due to outside influences. There­
fore, wash and wax your Volkswagen
often. The longer the
dirt
is
left
on the paint, the greater the risk of damaging the

glossy
finish, either by scratching if the
dirt
is
rubbed
into
the paint, or simply by the

chemical
effect
dirt
particles have on the paint surface.
Do not
wash
or wax in
direct
sunlight,
or

when
the
sheet
metal
is hot. Do not use hot
water.
Lukewarm
to cool
water
is

kinder
to the
paint.

WARNING
•
Do not
wash,
wax or dry the
vehicle

with
the
engine
running.

•
Do not
clean
the
underside
of chas­

sis,
fenders,
wheel
covers, etc.,
without
protecting
your
hands
and
arms.
You
may cut
yourself
on
sharp-edged
metal

parts.

•
Moisture,
ice and
road
salt
on
brakes

may
affect
braking
efficiency.
Test
the

brakes
carefully
after
each
vehicle

wash.
Do
not aim the water jet directly at door,
hatch or rear lid locks. Tape the key holes
to prevent water
from
seeping
into
the lock

cylinders.
Water in lock cylinders should be removed
with
compressed air. To pre­
vent locks
from
freezing in the winter, squirt glycerine or lock de-icer
into
the lock

cylinders.
Do not use any
solution
that
can
damage
the
body
paint.

Use
plenty of water, a car-wash and wax
solution and a soft sponge or hose brush.
Begin
by spraying water over the dry sur­

face
to remove all loose
dirt
before apply­ ing the car-wash and wax solution. Use
plenty of water to rinse the vehicle off.

Wipe
everything dry
with
a chamois to avoid water spots.

When
having your vehicle washed at an automatic car
wash,
be sure to observe all
the precautions suggested by the
esta­
blishment.
The
underside of the vehicle picks up d ~
and road salt. To guard against corrosic it is important to remove mud, debris a":
road salt
from
the underside
with
i
powerful jet of water. Be sure to include t"
wheel housings, bumpers, muffler, tailp :- and brackets. This should be done twice

year
and is best accomplished after the \ hide has been driven through a hea

rain.
Let engine and exhaust cool do,"
before washing.

Waxing
is not really needed when y:.
have
used a car-wash and wax solution
you do not use a car-wash liquid
with
wa^ apply wax to preserve the natural shine :
the body paint. To obtain a long last-:
finish,
apply hard wax. Wax again whe
water remains on the surface in lar:-
patches
instead of forming beads a": rolling off.

This
will
make
dirt
easier to remove e :
will
prevent the paint
from
being damage:

from
industrial dust, tree sap or bird drz~-
pings.

Use
a polish when it becomes evident tha:
waxing no longer accomplishes the jot
the polish you are using does not conta
wax, apply hard wax after polishing.


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VEHICLE
CARE

Weatherstrips
Keep silicone sprays
off the
windshield
to avoid wiper smear
in
rain.
To seal properly, weatherstrips around
hood,
hatch, windows, doors,
etc.,
must
be pliable. Spray with silicone
or
coat with
talcum powder
or
glycerine
to
retain
flexibility
of the
rubber
and to
protect against freezing
in the
winter.

Sliding roof quide rails

To assure that
the
sliding roof* function properly, clean
the
guide rails
and
lubri­

cate with silicone spray
at
least once
a

year.
See
your Volkswagen dealer
for
cor­ rect procedures
and
lubricant.
Dull finishes and plastics

Plastic parts, such
as
light bulb lenses,
decorative stripes, panels, bumpers,
etc.,

will come clean with regular washing. Should additional cleaning
or
spot
re­
moval
be
necessary,
use a
soft brush
or

cloth soaked with
a
mild detergent
solu­

tion.
Then rinse thoroughly
and im­
mediately with clear water.
Do not use anything which could mar the
plastic
or
dull finished surface, such
as

wax, polish, abrasive detergents
or
chemical cleaning solvents.

Sliding door

The sliding door mounting points,
the
guide tracks
and the
roller guides should be lubricated regularly
and as
often
as
necessary.

Bright metal trim

Bright
or
black anodized trim will come
clean with regular washing.
To
protect metal
trim,
use car
wax. Remove spots
or

dirt from chrome
and
stainless steel with
a

chrome cleaner. Apply
a
chrome polish
for

continued luster and protection.
Steel wheels

Always include
the hub
caps
and
whee rims when washing your vehicle
to
remove
road dirt, salt sprays and brake dust.
If
nec
essary,
use a
commercial wheel cleaner
t:
remove accumulated brake dust. Pain:
scratches should
be
touched
up to
prever

corrosion.

Light alloy wheels

To preserve
the
decorative appearance
c-
the light aluminium cast, some specie
care
is
necessary.
In
addition
to
road
dr
and salt sprays, brake metal dust
is
alsc
corrosive.
If
left
on too
long,
brake meta
dust
can
cause pitting. Wash
the
wheels
with
a
sponge
or
hose brush every othe-
week. Road salt should
be
remove:
weekly with
an
acid free cleaning solutior Every three months (after regular clear­
ing)
the
wheels should
be
coated
wit-
petroleum jelly
or car
wax.
Rub it in
firml.

with
a
soft cloth. Never
use
abrasive
c
metal polishing cleaning agents.
Remember that moisture,
ice and
roac
salt
on
brakes
may
affect braking
eff

ciency. Test
the
brakes carefully afte'
each washing. Heed warning
on
page
29.

92
*
where applicable


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VEHICLE CARE
ENGINE OIL
Engine oil consumption t 3 normal for your engine to consume oil.

T-Q
rate of oil consumption depends on
re quality and viscosity of
oil,
the speed at
Mich
the engine is operated, the climate,

read
conditions as well as the amount of : ution and oxidation of the lubricant.

Because
of these variables, no standard
•e:e
of oil consumption can be esta-
:
shed,
but drivers should expect an in­
creased
oil consumption at high speeds
s.nd when the engine is new.
• The
engine
in your
vehicle
depends
on oil to
lubricate
and cool all of its
mov­

ing
parts.
Therefore
the
engine
oil
should be checked
regularly
and
kept
at
the
required
level.
•
Make
it a
habit
to
have
the
engine
oil

level
checked
with
every
fuel
filling.

• Lack of
sufficient
engine
oil may
lead

to
severe
engine
damage.

• The oil pressure
warning
light
is not
an oil
level
indicator.

Always
heed
WARNINGS
on
page
97.
The
engine oil dipstick and the oil filler

neck
are located behind the license plate

lid.

Checking the
engine
oil
level

The
best time to check the engine oil level
is
when the oil is warm.
• Turn off the engine.
• To get a true reading, the vehicle should

be
on level ground. After turning off the en­

gine,
wait a few minutes for the oil to return
to the crankcase.
• Flip license plate down.
• Pull out dipstick and wipe it clean
with
a

rag.

• Reinsert dipstick; push it in all the way. • Pull dipstick out again. The oil level is
correct if it is between the "max" and "min" marks on the dipstick.
• If oil level is below "min" mark, or not
showing on dipstick, add oil immediately.
• Make sure
that
the dipstick is com­
pletely in.
Adding
engine
oil • Unscrew cap from oil filler neck.
• Pull extension tube out of filler neck as
far as it will go.
• Only add the amount of oil needed. The
difference between the "min" and "max" marks on the dipstick is about
1
U.S. quart
or
1
liter. Always select a quality oil
with
the
correct specification. See "Lubricants" on
page
85.
Do not exceed the MAX
marking.

Otherwise,
the excess oil may be drawn in
through the crankcase breather into the exhaust system. The oil would then burn in
the catalytic converter and cause dam­
age.

•
Push
in the extension tube, replace fil­
ler cap and hand tighten securely.

WARNING

The oil
filler
cap
must
be secure to avoid oil spill causing
fire
hazard.


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VEHICLE CARE
ENGINE OIL FILTER
: he oil
filter
should be changed at the inter-

,als
listed in your Maintenance booklet.
• Remove old oil
filter
element and dis­

card.

• Use
only
Oil
filter
part
No.:

070115561
as
otherwise
engine
damage

can occur.
• Lightly coat seal of new
filter
element

with
oil. • Screw on
filter
element and hand-
tighten according to manufacturer's instructions on the carton or on the
filter

element.
• Fill engine
with
appropriate amount of
engine oil.
• Run engine at various speeds for three
to five minutes and check for leaks.
• Check dipstick for correct oil level, top
up if necessary.

Always
heed
WARNINGS
on
page
96 and 97. 101


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VEHICLE
CARE

COOLING
SYSTEM
The cooling system
is
sealed and gener­ ally requires little attention.
The cooling system has been filled at the factory with
a
permanent coolant which
does not need to be changed. The coolant

consists
of a
mixture
of
water
and the
manufacturer's coolant additive
G 11 —

antifreeze
on
glycol basis with anticorro-
sion additives (40% for USA
models;
50%
for Canadian models).
This
mixture
assures
the
necessary frost protection
and protects
the
entire cooling system
against corrosion and
scaling,
and raises
the boiling point of the coolant.
Do
not
reduce
the
concentration
of the

coolant
in the
summer
by
adding plain
water.
The coolant additive proportion
must
be at least
40%
but not more than

60%,
to
maintain the antifreeze protection
and the cooling efficiency. For year round driving, antifreeze is added
at the factory for temperatures down to:

-13°
F/-25°C(USA)

-40°
F/-40°
C
(Canada)

Only
use
quality phosphate-free
anti­

freeze containing ethylene glycol. Such antifreeze
is
available at
your
Volkswagen

dealer.

WARNING Antifreeze is poisonous. Always store antifreeze in its original container and

well
out of the reach of children. If you drain
the
coolant,
it must
be
caught
and

safely stored. Drained coolant should normally not be reused. Always des-

pose
of used coolant observing all en­
vironmental regulations.
Coolant losses
Coolant losses may indicate
a
leak in
the

cooling
system.
In
this
case,
the
cooling
system should
be
inspected immediately by
your
Volkswagen dealer.
It is not
suffi­

cient merely to add coolant.

In a
sealed system, losses can only occur
if
the
boiling point
of the
coolant
is ex­

ceeded as
a
result of overheating.
Overheating can occur
if:

•
the
flow
of air to the
radiator
is

obstructed
by
leaves, dust, insects
or by

additional
lights installed
in
front
of the
radiator grille;

•
the boiling point of the coolant has been
reduced
due to an
incorrect mixture
of

coolant and water;

•
the
radiator fan
is not
working
- see

"Radiator
fan",
or;

•
the vehicle is being driven up
a
long
hill
j

in
a
low gear with engine speed
very
high
and
at
very
high ambient temperature
-

see
"Radiator fan".

If
the cause for the overheating cannot
be

determined
and
corrected, contact
your

Volkswagen dealer immediately, other-
I
wise serious engine damage could result.

104
Always
heed
WARNING on page
97.


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VEHICLE CARE

Refill
tank

Checking
the coolant level

The coolant level should
be
checked from time
to
time, and always before going on
a
longer
trip.

WARNING

To
reduce the risk of being burned, never open the hood if you see or hear
steam or coolant
escaping
from the en­
gine compartment.
Wait
until
no steam

or
coolant can be seen or heard before
carefully opening the
hood.
Expansion
tank
The refill tank and
the
expansion tank are in
the
engine compartment.
The coolant level
is
normally checked only in
the
refill tank (behind
the
license plate
lid).
The expansion tank needs checking only
if
a
large amount
of
coolant
is
lost
or if the

warning
light
in the
water temperature gauge lights up.
On
the
refill
and the
expansion tank,
the

cap
need
not
be taken
off,
since the tanks
are transparent.

On
the refill tank, the coolant level must
be

between
the
min.
and
max. marks when
engine
is
cold
and not
running. When
engine
is
warm, coolant level
may be

slightly above max. mark.
The expansion tank
is
equipped
with
an
electric coolant level checking device.
When the coolant level is too low, the warn­ ing
light
in the
coolant temperature gauge

(see
page
43)
will flash
until
the
coolant
level has been restored
to
normal.

Always heed WARNINGS on page 97.
105


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