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1
INSTRUMENT PANEL
Illustration instruments and controls
Warning and indicator light symbols
CONTROLS AND EQUIPMENT
Keys,
central locking system .... 7, 8
Doors 9
Rear lid 11
Windows, mirrors 12, 13 Safety belts, head restraints . . . .14,19
Seats 20 Luggage compartment, pedals . 28,29
Brakes, Transmission 29, 32 Differential lock 33
Automatic-transmission 35 Steering lock/ignition/starter switch . 38
Starting procedures 39 Instrument cluster 40
Warning/indicator lights 43 Switches 46 Emergency flasher 46
Light switch, turn signals .... 46,48
Cruise control 49
Windshield wipers 50 Ventilation/Heating 51
Air conditioning 54
Heater 57
Sliding roof 62
Roof-rack 68 VEHICLE OPERATION
Break-in period - and afterwards . . 69
Operate your vehicle safety 70
Operate your vehicle economically
and minimize pollution 72
Trailer towing 73 Driving with the all-wheel drive ... 75
VEHICLE CARE
Fuel tank, fuel supply 85,86
Vehicle care (exterior/interior) . . 90, 93 Maintenance, inspection intervals . . 95 Engine compartment lid,
engine compartment 97 Lubricants, engine oil 98,99
Engine oil filter 101
Transmission oil 102
Power steering 103
Cooling system 104 Brake fluid 108
Battery 109
Windshield washers/wipers . . . 112,113
Tires/wheels 114 Difficult operating conditions .... 120
Winter driving 121
Accessories 122
DO-IT-YOURSELF SERVICE
Jack and tools 123 Spare wheel 124
Changing a wheel 125 Fuses, bulbs 128, 130 Adjusting headlights
134
Installing,
replacing the radio . . . . 135
Emergency starting 136
Emergency towing 138
Lifting vehicle . . 140
TECHNICAL DESCRIPTION
Engine, transmission 142
Steering,
suspension, brakes,
body, chassis 143 Emission-control-system 144
TECHNICAL DATA
Engine, spark plugs .
V-belts capacities . . Dimensions
Weights
Vehicle identification 146
147
148
150 151
CONSUMER INFORMATION
Service manuals 152
GAS STATION INFORMATION
Location of servicing points 156
ALPHABETICAL INDEX 158
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CONTROLS
AND
EQUIPMENT
•
Never shift into Reverse (R) or Park
(P) when the vehicle is in motion.
•
Do not remove the key from the ig
nition steering lock until you have
parked the vehicle, because removal
of the key
will
lock the steering wheel.
•
If the selector lever is unintention
ally moved into Neutral (N)
while
driv
ing,
take
your foot off the accelerator pedal and
wait
until the engine speed
has
dropped to idling before selecting
a driving position.
Maneuvering
•'/hen
alternating between forward and
-averse
- for
instance,
while
maneuvering
ne
vehicle
into a tight parking
space
-
:nly
shift when the
vehicle
has
come
to a
full stop and the
engine
is running at idle
soeed.
Stuck
in snow, mud or sand
When
alternating between forward and
reverse
in an effort to free the
vehicle,
depress
the
accelerator
pedal
slightly
while
the
transmission
is in
gear,
and
release
the
accelerator
pedal
while
shifting.
Do not
race
the
engine
and
avoid
spinning
the
wheels.
Do not repeat
"rocking"
back and
forth
with
wheels
spinning
at high engine speed and heavy
throttle,
as serious damage may
be caused to the automatic transmis
sion
and other critical parts.
Kickdown
device
The
kickdown
device
gives
maximum
acceleration
when the
accelerator
pedal
is
pressed
down
past
the full throttle
posi
tion.
Depending
on
road
speed
and
engine
speed,
either the upshift is
delayed
(forced
throttle) or the box
changes
down
into
the next lower
gear.
WARNING
Be
careful when using the kickdown on
slippery
roads. Rapid acceleration may
cause
skidding.
Stopping
•
When
stopping briefly, at a traffic light
for
example,
it is not
necessary
to
move
the
selector
lever
to
Neutral.
Simply
apply
the
brakes.
To start
again
release
brake
and
accelerate.
•
The driving
positions
must
never
be
used
for holding the
vehicle
at rest
uphill.
Always
use your foot
brakes
when
stopped
on
inclines.
WARNING
•
Never get out of the driver's seat
when the engine is running and the
selector
lever is not securely locked in
the P position.
•
If you must leave the vehicle move
the selector lever securely into the P
position
and apply parking brake
firmly.
Towing
To
tow the
vehicle
see instructions
"Emergency
towing" on
page
138.
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DO-IT-YOURSELF-SERVICE
EMERGENCY
STARTING
Starting by
pushing
or towing
Vehicles
with
Automatic Transmission
cannot
be started by
pushing
or
towing.
Vehicles
with
Manual
Transmission
must
not
be started by
pushing
or
towing.
Damage to the catalytic converter and/or
other parts of the vehicle may result. Starting
with
jumper
cables
WARNING
•
Always shield your eyes and avoid
leaning over the battery whenever
pos
sible.
•
Do not allow battery acid to contact
eyes
or
skin.
Flush any contacted area
with
water
immediately.
•
Improper use of booster battery to
start a vehicle may
cause
an
explosion.
•
Vehicles batteries generate explo
sive
gases.
Keep sparks, flame and lighted cigarettes away from batteries.
•
Do not charge a frozen battery; allow
it to thaw out first. Gas trapped
in the ice may cause an explosion.
•
Do not try to jump start any vehicle
with
a low electrolyte level in the bat tery.
•
The voltage of the booster battery
must also have a 12-volt rating. The
capacity
(Ah) of the booster battery
should
not be lower than
that
of the
dis
charged
battery. Use of batteries of dif
ferent voltage or substantially different
Ah
rating may cause an explosion and
personal
injury.
•
Applying
a
higher
voltage
booster
battery
will
cause
expensive
damage
tc
sensitive
electronic
components,
such
as
relays,
radio,
etc...
•
Vehicle
with
discharged
battery: turn off
lights
and
accessories,
move
lever
to N or
P
(Automatic
transmission)
or into
Neutra
(Manual
transmission)
and set
parking
brake.
Always
heed WARNINGS on page 97.
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EMERGENCY
TOWING
WITH
COMMERCIAL TOWTRUCK
The
following information is to be used by
commercial
tow truck operators who know how to operate their equipment safely.
General
hints
•
Whenever possible, tow
with
front
wheels
off ground.
•
Vehicle may be
lifted
in rear and moved
to position for
front
hook-up.
•
The
Vanagon
cannot be towed
with
con
ventional sling-type equipment. Towing
with
this type of equipment will cause bumper
and
body panel damage.
Vanagon
with
Automatic
Transmission
Tow
with
dollies under rear wheels or on
flat
bed truck to avoid damage to automatic transmission.
WARNING
Never
allow
passengers to
ride
in a
towed
vehicle
for any reason.
Front
Hook-up
•
Attach wheel
lift
equipment to wheels.
•
Attach safety straps to wheels.
•
Attach safety chains to axle platform.
•
Towing clearance: 6-12 inches
between tires and ground.
•
Towing
Speed/Miles:
Automatic
Transmission
-30 mph/30 mi
Manual
Transmission
-
50 mph/50 mi.
138
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ALPHABETICAL
INDEX
page
Accessories
122
Air
cleaner 103
Air
Conditioner 54 All-wheel-drive 75
Alternator warning
light
44
Ashtrays
64
Assist
handles and coat hooks ... 67
Automatic safety belts 14
Automatic Transmission 35
Automatic Transmission Fluid .... 102 Auxiliary Heater 57, 60
Battery 109
Battery charging 110
Brake
fluid reservoir 108
Brake
warning
light
43
Brakes
29
Break-in
period 69
Bulb
chart 130
Bulb
replacing 130
Buzzer
7,35
Capacities
147
Catalytic
converter 144
Central
locking system 8
Cigarette lighter 63
Child
safety 15
Chime
7,35
Cleaning
products 89
Climate
controls 51
Clock
41 page
Coolant
temperature gauge .... 41
Cooling
system 104
Consumer
information 152
Corrosion
protection 94
Cruise
control 49
Curtains
27
Cup
holder 66
Dashboard
4
Data
146
Defogging/defrosting 52 Differential lock 33
Dimensions
148
Do-it-yourself service 123
Doors
9
Economically
driving 72
Electric
windows 12
Emergency
equipment 70
Emergency
flasher 46
Emergency
starting 136
Emergency
towing 138
Emission
Control System 144
Engine
code letter 151
Engine
compartment lid 97
Engine
cooling 41,104
Engine
exhaust 144
Engine
number 151
Engine
oil changing 100
pace
Engine
oil checking 9?
Engine
oil grades 9E
Expansion
tank 105
Fan
41, 10c
Folding
table 65
Foreign
country driving 120 Front seats 20
Fuel
economy 72
Fuel
gauge 42
Fuel
injection 142
Fuel
supply 86
Fuel
tank 85
Fuses
12E
Gas
Station
Information
156
Gasoline
additives 86
Gearshift lever 32
Glove
compartment 64
Headlight dimmer and flasher .... 48 Headlights 13C
Headlight adjustment 134
Headlight switch 46
Head
restraints 19 HeatingA/entilation 51
High beam 45,48
Horn 4
Identification label and number ... 151
Ignition/steering lock 38
Indicator lights 43
www.westfaliaT3.info - a useful website for owners and enthusiasts of VW Westfalia T25 / T3 Campervans