
BRAKE SYSTEM Front Disc
INSPECTION
lCheck cylinder for wear, rust.
lCheck piston surface for wear, damage or rust.
lCheck caliper body or sleeve for wear.
l Check pad for damage or adhesion of grease, check
backing metal for damage.
PAD WEAR CHECK
Measure thickness at the thinnest and worn area of the pad.
Replace pad assembly when pad thickness is less tha n the
limit value.
Standard value: 10 mm in.)
L i m i t
value: 2.0 m m in.)
Caution
1.When the limit is exceeded, the brake pads on both
the left and right wheels must be replaced as a set .
2.If there is a significant difference in the thicknesses
of the pads on the left and right
check the
sliding condition of the piston, lock pin and guide
pin.
TSB Revision

BASIC BRAKE SYSTEM Front Disc
INSPECTION
lCheck cylinder for wear, damage or rust.
lCheck piston surface for wear, damage or rust:
lCheck caliper body or sleeve for wear.
l Check pad for damage or adhesion of
check
backing metal for damage.
PAD WEAR CHECK
Measure thickness at the thinnest and worn area of the pad.
Replace pad assembly when pad thickness is less tha n the
limit value.
Standard value: 10 mm in.)
Limit value: 2.0 mm
in.)
Caution
1. When the limit is exceeded, the brake pads on bo th
the left and right wheels must be replaced as a set .
2.If there is a significant difference the thicknesses
of the pads on the left and right sides, check
sliding condition of the piston, lock pin and
pin.
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BASICBRAKESYSTEM Rear Disc Brake
Lock
Guide
pin
REASSEMBLY SERVICE
BOOT/BUSHING/LOCK PIN’
INSTALLATION
Grease parts as illustrated with specified grease.
Specified grease: Repair kit grease (orange)
..
(2) Install the guide pin and lock pin
that
each head mark of the guide pin and the pin
the indication mark or “L”) located on the caliper
body.
. .
INSPECTION
l Check cylinder’for wear, damage or rust.”
lCheck piston surface for wear, damage or
l Check caliper body or sleeve for wear.
l Check pad for damage or adhesion of grease, check
backing metal for damage.,
. .
, .
PAD WEAR CHECK
Measure thickness at the thinnest and worn area of the pad.
Replace. pad assembly when pad thickness is less th an the
value.
Standard value: 10 mm in.)
mm in.),
Caution
1. When the limit is exceeded, the both
the left and right wheels must be
as a
2.If there is a significant difference In
of the pads on the left and rlght check the
sliding condition of the piston,
pin and guide
pin.
,
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ALPHABETICAL INDEX
CRANKSHAFT PULLEY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT REAR OIL SEAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CROSSMEMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CURB IDLE SPEEDCheck
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CYLINDER
Clutch Master. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER BLOCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER HEAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER HEAD GASKET
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
CYLINDER VALVES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
DRIVE BELTAir Conditioning Compressor, Adjustment. . . . . . . . . . . . . . .Generator, Maintenance. . . . . . . . . . . . . . . . . . .. . . . . . .Power pump, Maintenance. . . . . . . . . . . . . . . . . . .Tension, Check and Adjustment . . . . . .
. . . . . . . . . .1. . . . . . . . . . . . . . .Water pump, Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE BELT TENSIONCheck and Adjustment . . . . . . . . . . . . . . ...11. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . IDRIVE BEVEL GEAR . . . . . . . . . . . . . . . . . . . . . .
DRIVEN BEVEL GEAR . . . . . . . . . . . . .. . . . . . .DRIVE PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE SHAFT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE SHAFT BOOTS, Maintenance. . . . . . . . . . . . . . . . . . . .DRIVE SHAFT OIL SEAL . . . . . . . . . . . . . . . . . . .
DRUM
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DUAL PRESSURE SWITCH, Check . . . . . . . . . . . . . . .
EGR PORT VACUUMCheck ENGINE (NON-TURBO)> . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>
. . .
EGR SOLENOID ENGINE (TURBO) AND ENGINE>
Check . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On-vehicle Inspection .
EGR SYSTEM Check ENGINE (NON-TURBO)>. . . .. . . . . . . . . AND. . .EGR VALVECheck. . . . . . . . . . . . . . . . ENGINE (TURBO) AND ENGINE>. . . CONTROL COMPONENTCheck ENGINE (TURBO) AND ENGINE> .
Layout ENGINE (TURBO) AND ,
ELECTRIC CONVERTIBLE TOP
BALANCE LINK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BYPASS SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CONVERTIBLE TOP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FRONT ROOF WEATHERSTRIP. . . . . . . . . . . . . .. . . .HEADLINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR. . . . . . . . . . . . . . . . . . . . . . . . .
DRIVEN GEAR. . . . . . . . . . . . . . . . . . . . . . . . .
RAIL WEATHERSTRIP. . . . . . . . . . . . . . . . .
ELECTRIC EGR TRANSDUCER SOLENOID ENGINE (NON-TURBO)>Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On-vehicle Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER, Rear Window. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overhaul. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL BEARING, Adjustment
DIFFERENTIAL CARRIER . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL CARRIER OIL SEAL . . . . . . . . . . . . .DISC
Brake, Front, Run-out Check. . . . . . . . . . . . . . . . . . . . . . .
Brake, Front, Run-out Correction. . . . . . . . . . . . . . . . . . .
Brake, Front, Thickness Check. . . . . . . . . . . . . . . . . . . . .
Brake, Rear, Run-out Check. . . . . . . . . . . . . . . . . . . . . . .
Brake, Rear, Run-out Correction. . . . . . . . . . . . . . . . . . . .
Brake, Rear, Thickness Check. . . . . . . . . . . . . . . . . . . . .
DISC BRAKEFront. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISC BRAKE PADS, Maintenance. . . . . . . . . . . . . . . . . . . . . . .DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOOR GLASS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOOR HANDLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOOR LATCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DOOR OPENING WEATHERSTRIP. . . . . . . . . . . . . . . . . . . . .DOOR REGULATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOOR WATERPROOF FILM. . . . . . . . . . . . . . . . . . . . . . . . . . .
ELEMENT, Maintenance . . . . . . . . . . . . . . . . . . , .
END CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
END PLAYWheel Bearing, Check. . . . . . . . . . . . . . . . . Wheel Bearing, Check . . . . . . . . . . . . . . . . . . . . . . .
ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .