1•8Maintenance – component location
1595Ford Fiesta Remake
Rear underside view of the 1.4 litre CVH CFi fuel injection model
1 Fuel tank
2 Fuel filler pipe
3 Fuel tank ventilation hose
4 Twist beam rear axle assembly
5 Underbody heatshields
6 Exhaust rear silencer
7 Exhaust rubber insulator mounting
8 Load apportioning valves (on vehicles withthe anti-lock braking system)
9 Handbrake cable
10 Rear towing eye
11 Spare wheel carrier hook (on the retaining
bolt)
Rear underside view of the Courier van model
1 Fuel tank
2 Fuel filler pipe
3 Fuel tank ventilation hose
4 Rear axle assembly - spring torsion bars
visible
5 Rear axle pivot brackets
6 Rear suspension dampers
7 Exhaust system rear silencer
8 Braking system light-laden valve
9 Handbrake cables
10 Rear towing eye
11 Spare wheel carrier
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1595 Ford Fiesta Remake
REF•2Conversion factors
Weights
Kerb weight*:3-door hatchback:1.0 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 770 to 780 kg
1.1 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 785 to 850 kg
1.3 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 825 to 870 kg
1.4 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 920 to 940 kg
1.6 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 990 to 1010 kg
XR2i (1.6 litre) models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 890 to 910 kg
XR2i (1.8 litre) models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 955 to 974 kg
RS Turbo models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . 910 to 930 kg
RS 1800 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . 954 to 965 kg
5-door hatchback: 1.0 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 795 to 810 kg
1.1 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 810 to 845 kg
1.3 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 845 to 870 kg
1.4 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 840 to 870 kg
1.6 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 980 to 1029 kg
Vans: 1.0 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 775 kg
1.1 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 775 to 790 kg
1.3 litre models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 795 kg
Courier models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 920 kg
Payload: 1.0 litre Van models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
310 to 335 kg
1.1 litre Van models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
310 to 335 kg1.3 litre Van models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
330 kgCourier models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . 515 to 525 kg
Maximum roof rack load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 kg
Maximum towing weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to your Ford dealer for weights and legal requirements concerning anticipated gradients and altitudes.
*Exact kerb weight varies depending on model - refer to VIN plate for de\
tails
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R
Radiator -3•6
Radiator fan - 3•4
Radiator grille - 11•7
Radio - 12•15, REF •5
Rear axle - 10•10
Rear light cluster - 12•7, 12•8, 12 •10
Regulator (window) - 11•14
Relays - 12•4
Release bearing - 6•4
Repair procedures - REF•4
Respraying - 11•3
Reversing light - 7A•4, 12•6
Ride height - 10•12
Road test - 1•18
Roadside repairs -0•6 et seq
Roadwheels - 1•15, 1•16, 1•17
Rocker arms - 2B•7
Rocker cover - 2B•4
Rocker gear - 2A•4
Roof drip rail moulding - 11•5
Rotor arm - 1•20, 5B•5
Routine maintenance and servicing -1•1
et seq
Routine maintenance - bodywork and
underframe - 11•2
Routine maintenance - upholstery and carpets - 11•2
Rubber boots - 1•16, 8•3, 8•4, 10 •15
Rust holes in bodywork - 11•3
S
Safety first - 0•5
Scalding - 0•5
Screw threads and fastenings - REF•4
Seat belts - 1•18, 11•17, REF•11
Seats - 11•17, REF •11
Selector - 7B•2, 12•8
Servo - 9•9, 9•11, 9•12
Shock absorbers - 10•11, REF •11, REF•12
Shoes - 9•5
Short-circuit - 12•4
Sidelight - 12•7
Sill moulding - 11•6
Sill scuff plate - 11•19
Spark plug - 1•19
Speakers - 12•16 Speedometer -
7A•3, 7B•3, 12•11, 12•12
Spoiler - 11•12
Springs - REF•12
Starter inhibitor switch - 7B•4, 12•6
Starter motor - 5A•7
Starter motor fault - REF•15
Starting and charging systems -5A•1 et
seq
Steering - See Suspension and steering
Stop-light switch - 12•6
Struts - 10•6, 10• 9
Sump - 2A•7, 2B•10, 2C•12
Sunroof - 11•16
Suspension and steering -1•15, 1•18, 10 •1
et seq, 12•5, REF •10, REF •11, REF• 12
Suspension and steering fault finding -
REF •19
Switches - 3•5, 4B•5, 4B•8, 4C•5, 4C•7,
4D•4, 4D•7, 7A•4, 7B•4, 9•16, 12 •5
T
Tachometer - 12•12
Tailgate - 1•18, 11•12, 11•16, 12•15, 2B•7,
2C•8, 2D•16
Temperature gauge - 3•5, 12•12
Temperature gauge fault - REF•20
Thermostat - 3•3
Throttle housing - 4C•6, 4D•4
Throttle kicker unit - 4A•10, 4A•11,
4A•13
Throttle plate control motor - 4B•7
Throttle position sensor - 4B•8, 4C•7,
4D•6
Timing - 5B•7
Timing belt - 1•25, 2B•5, 2B•6, 2C•5, 2C•7
Timing chain - 2A•6, 2A•7
Tools - REF•4, REF•7, REF•9
Top Dead Centre (TDC) for No 1 piston - 2A•3, 2B•3, 2C•3
Towing - 0•9
Track rod end - 10•17
Trim - 1•18
Trim panels - 11•5, 11 •6, 11•8, 11 •10,
11 •12, 11•13, 11•19, 11•20
Turbocharger - 4C•8, 4C•9
Tyres - 0•15, REF•5, REF •13
Tyre fault - REF•19
Tyre pressures - 0•18
U
Underbody -1•17
Underframe - 11•2
Upholstery - 11•2
V
Vacuum hoses - 1•13
Vacuum servo - 9•9, 9•11, 9•12
Valve clearance - 1•14, 2A•4, 2B•4, 2C•4
Valves - 2D•14, 2D•15
Vehicle identification - REF•3, REF •11
Vehicle speed sensor - 4B•8, 4C•7, 4D•7
Vehicle support - REF•5
Ventilation components - 3•2, 3•8
Voltage regulator - 5A•4
W
Warning lights - 12•8, 12•11
Washer system - 0•14, 12•14, 12•15
Washers fault - REF•20
Water pump - 3•7
Weatherseal - 11•6, 11•16
Weekly checks -0•10 et seq
Weights - REF•2
Wheel alignment - 1•25, 10•17
Wheel bearings - 10•5, 10 •8, REF •12
Wheel changing - 0•8
Wheel cylinders - 9•6
Wheelarch liners - 11•6
Wheels - REF•13
Wheels locking - REF•18
Wind deflector - 11•7
Windows - 11•14, 11•15, 12 •7, 12•15,
REF•20
Windscreen - 11•16, REF •10
Wipers - 0•16, 12• 12, 12•13, 12•14
Wipers fault - REF•20
Wiring check - 1•13
Wiring diagrams - 12•19 et seq
Working facilities - REF•9
Z
Zetec engine in-car repair procedures -
2C•1 et seq
IndexREF•29
REF
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