
Weights and Dimensions. All weights in kg. All sizes in mm.
All figures are given for 1993 model-year. Other years may vary.
ALL TIPO AND TEMPRA MODELS: Maximum roof load
-
80 kg (all models). Maximum weight on towball, when fitted - 75 kg.
VEHICLE
TIPO MODELS
1.4
1.6 manual
1.6 auto.
1.9 Turbo D
1.7 Diesel
UNLADEN WEIGHT
1030
1050
1080
1160
1060
MAXIMUM
LADEN WEIGHT
1530
1550
1580
1660
1560
TOWABLE LIMITS WITHOUT WITH BRAKES BRAKES
400
400
400
400
400
1100
1100
1100
1200
1100
OVERALL LENGTH
3958
OVERALL WHEEL FRONT WIDTH* BASE TRACK * not including mirrors
1700
All models:
2540 1436
REAR TRACK
1415
HEIGHT (unladen)
1445
TEMPRA MODELS
1.4 Saloon 1075 1575 400 1100
1.6 Saloon 1080 1580 400 1200 Saloons:
1.6 Auto Saloon 1120 1620 400 1100 4354 1695 2540 1425 1415 1445
1.9 D Saloon 1170 1670 400 1200
1.9 TD Saloon 1210 1710 450 1300
1.6 Station Wagon 1140 1705 400 1200
1.6 Auto Station Station Wagons:
Wagon 1180 1750 400 1100 4472 1695 2450 1425 1415 1500*
1.9 D Station (* roof bars - add 40 mm)
Wagon 1230 1800 450 1300
1.9 TD Station
Wagon 1270 1840 450 1300
PART C: CAPACITIES
See RECOMMENDED EL LUBRICANTS on page 154.
PART D: SERVICE DATA
All setting in mm. unless stated otherwise.
Engine
FIRING ORDER: All petrol models 1-3-4-2
INJECTION ORDER: All diesel models 1-3-4-2
IGNITION TIMING in degrees Before Top Dead Centre
-
BTDC:
850 rpm: 1372cc-8to 12 degrees. 1580/1581cc- 10 to 14
degrees.
CO CONTENT AT IDLE (MAX): Petrol only
-
0.5 to 1.5%
Exhaust VALVE CLEARANCES (mm) Inlet
(Checked when engine cold)
Petrol engines
Diesel engines
Other settings
0.4
+/-
0.05
0.3
+/-
0.05
0.5
+/-
0.05
0.35
+/-
0.05
SPARK PLUG TYPES AND GAPS
Model FIAT
1372cc V4LSR
1580/1581
cc V45LSR
Champion Gap (mm)
RN9YC
RN7YC
IDLE SPEED:
Petrol: 800 to 850 rpm
Turbo Diesel: 880 to 920 rpm
Non-turbo Diesel: 740 to 780 rpm
0.7 to 0.8
0.7 to 0.8
CLUTCH ADJUSTMENT: No pedal free-travel. Adjustable pedal
height (see Chapter 5, Job 20).
BRAKE DISC PAD MINIMUM THICKNESS: Front (all models)
and Rear (models with ABS)
-
Brake pad wear warning light on
dash, but also check visually
-
minimum 1.5.
BRAKE SHOE FRICTION LINING MINIMUM THICKNESS: Rear
(when applicable)
-
minimum 1.5.
TYRE PRESSURES: See page 18

Please read the whole of the Introduction to this Chapter before carrying out any work on your car.
CHAPTER 5
SERVICING YOUR CAR
Everyone wants to own a
car that starts first time,
runs reliably and lasts
longer than the average.
And it's all a question of
thorough maintenance!
If you follow the FIAT-
approved Service Jobs
listed here you can almost
guarantee that your car will
still be going strong when
others have fallen by the
wayside
-
or the hard
shoulder.
How To Use This Chapter
This chapter contains all of the servicing Jobs recommended
by FIAT for all models of Tipo and Tempra imported into the
UK except cars with 1.8 and 2 litre DOHC petrol engines. To
use the schedule, note that:
• Each letter code tells you the Service Interval at which you
should carry out each Service Job.
• Each Service Job has a Job number.
• Look up the number in the relevant part of this chapter and
you will see a complete explanation of the work.
SAFETY FIRST!
SAFETY FIRST information must always be read with
care and always taken seriously.
• In addition, please read the whole of Chapter 1,
Safety First! before carrying out any work on your
car.
• There are many hazards associated with working on
a car but all of them can be avoided by adhering
strictly to the safety rules.
• Don't skimp on safety!
SERVICE INTERVALS - INTRODUCTION
• We think it is very
important to keep things as
straightforward as possible.
And where you see this heading, you'll know there's
an extra tip to help 'make it easy' for you!
Over the years, FIAT, in common with all other manufacturers,
have lengthened their recommended service intervals. For
instance, oil changes on later FIATs don't have to take place as
often as earlier ones. In the main, these changes have not
come about because of specific modifications to the cars
themselves. They have come about because of a number of
factors: Lubricants, spark plugs, seals and other components
have improved and mechanical parts are better made due to
improved materials and production techniques.
As a result, you are recommended to follow the maker's
recommendations on how often to service your car. If your car
lies right on a change-over point, the choice of which
schedule to follow will be yours, unless the specific advice
given here recommends otherwise
-
as we said earlier, most
change points came about for a number of reasons, so it
generally isn't necessary to identify with pinpoint accuracy
which bracket your car belongs to, if it isn't obvious.
32

gjpjgjjl 'READING' YOUR SPARK PLUGS
Champion explain how the condition of spark plug firing ends can act as a guide to the state of tune and general condition of the engine. The examples shown are assumed to be the correct grade for the engine.
NORMAL
Core nose lightly coated with grey-brown deposits. Electrodes not burning unduly
-
gap increasing by about 0.01 mm every 1,000 miles approximately (with the use of unleaded fuel). Spark plugs correct for engine.
OIL FOULING
Deposits can short-circuit firing end, weakening or eliminating spark. Causes: worn valve guides, bores or piston rings, or while new engine is running-in. Replace spark plugs. Cure oiling problem.
SPLIT CORE NOSE
(May first appear as hair-line-crack). Probably caused by: Over-advanced ignition timing. Faulty distributor advance mechanism. Use of low octane fuel. Weak mixture. Manifold air-leaks. Cooling system problems. Incorrect gap-setting technique.
HEAVY DEPOSITS
Possible causes: Fuel or oil additives. Excessive upper cylinder lubricant. Worn valve guides. Unvarying speed (stationary engine). Replace spark plugs.
OVERHEATING
Likely causes are: Over-advanced ignition timing, or faulty distributor advance mechanism. Use of low octane fuel. Weak mixture. Discard spark plugs showing signs of overheating, and cure the cause.
CARBON FOULING
Look for dull black sooty deposits. (Unleaded fuel carbon fouling can appear similar to oil fouling). Deposits can short circuit the firing end, weakening or eliminating the spark. Check for: Over-rich mixture, faulty choke or clogged air filter. Replace spark plugs.
INITIAL PRE-IGNITION
Caused by serious overheating. Causes are those listed for overheating, but may be more severe. Corrective measures are urgently needed before engine damage occurs. Discard plugs in this condition.
FACT FILE: CORRECT INSTALLATION
• Make sure seating areas are perfectly clean.
• Insert plug finger tight to seat. Ensure plug 'spins' freely.
• PLUGS WITH SEATING GASKET: Tighten to relevant torque setting.
• PLUGS WITH TAPER SEATS: Tighten a further l/16th turn ONLY - no further!
• Overtightening can damage cylinder head or make taper seat plugs impossible to remove.
RECOMMENDED FL LUBRICANTS
FOR YOUR FIAT TIPO ARID TEMPRA
COMPONENT/ TIPO & TEMPRA TIPO SELECTA & TEMPRA SELECTA TIPO & TEMPRA DIESEL CAPACITY 1.4 and 1.6 1.6 and 1.6 i.e. 1.7 D, 1.9 Dand 1.9 TD
ENGINE SELENIA 20K SELENIA 20K SELENIA TURBO DIESEL CAPACITY 3.8 L 3.8 L/4.2 L 5.0 L
MANUAL TRANSMISSION TUTELA ZC80/S -TUTELA ZC80/S CAPACITY 2.0 L -2.0 L
AUTOMATIC TRANSMISSION -TUTELA CVT -CAPACITY -3.5 L (a) -
DIFFERENTIAL(S) FROM GEARBOX FROM GEARBOX FROM GEARBOX CAPACITY ---
STEERING BOX TUTELA K854 TUTELA K854 TUTELA K854 CAPACITY 80 g (b) 80 g (b) 80 g (b)
CONSTANT VELOCITY JOINTS TUTELA MRM2 TUTELA MRM2 TUTELA MRM2 CAPACITY 95 g (each) 95 g (each) 95 g (each)
BRAKE FLUID RESERVOIR TUTELA PLUS 3 TUTELA PLUS 3 TUTELA PLUS 3 CAPACITY (NON-ABS) 0.40
L
(c) 0.40 L (c) 0.40
L
(c)
COOLANT PARAFLU 11 PARAFLU 11 PARAFLU 11 CAPACITY 6.5 L(d) 6.5 L(d) 8.8
L
(d)
WINDSCREEN WASHER TANK AREXONS DP1 AREXONS DP1 AREXONS DP1 CAPACITY 5.0 L 5.0 L 5.0 L
NOTES: (a) DRAIN/REFILL CAPACITY (b) IF MODEL FITTED WITH POWER ASSISTED STEERING USE 0.75 L TUTELA Gl/A (c) IF ABS BRAKING IS FITTED USE 0.52 L TUTELA TOP 4 (d) COOLING SYSTEM AT A CONCENTRATION OF 50% COOLANT TO 50% WATER
CHANGE PERIODS: See Chapter 5, Service Intervals
154