1987 MAZDA 626 roof

14 HEADLINER
Sedan and Hatchback
Sliding sunroof
86U14X-160
1. Rearview mirror and
overhead console
2. Sunvisor
3. Center adapter
4. Assist handle
5. Interior light
6. Front header trim
7. Front pillar trim
8. Rear pillar trim
9. Rear header trim
10. Insulator
11. Headliner
14—68

HEADLINER 14
14. Remove the rear pillar trim with a protected stan-
dard screwdriver.
86U14X-168
15. Remove the front pillar trim using a protected stan-
dard screwdriver.
16. Remove the assist handles.
86U14X-170
Seaming welt
J
17, Remove the sliding sunroof seaming welt.
86U14X-171
14-71

SLIDING SUNROOF 1 4
SLIDING SUNROOF
STRUCTURAL VIEW
13. Guide rails
14. Guide
15. Packing
16. Tube assembly
17. Frame assembly
18. Sunroof relay
1. Sun shade
2. Slide panel
3. Weatherstrip
4. Deflector
5. Set plate
6. Drip rail
7. Lower panel
8. Lower panel cover
9. Decoration cover
10. Motor assembly
11. Guide brackets (rear)
12. Guide bracket (front)
14—81

14 SLIDING SUNROOF
REMOVAL
1. Slide the sun shade all the way to the rear.
2. Fully close the sliding panel.
76U14X-043
3. Remove the left and right decoration covers.
76U14X-044
4. Remove the installation nuts for the sliding panel
and lower panel.
5. Remove the sliding panel by pushing it upward
from inside the vehicle.
76U14X-045
6. Fully close the sun shade.
76U14X-046
14-82

SLIDING SUNROOF 14
76U14X-047
Sun shade ^^Sun shade^,stopper
\ )j

/L.

^/''^//l J ' //r- OOf^/l
76U14X-048
76U14X-049
Connector
7. Turn the handle and move the sun shade 5—10
mm (0.19—0.39 in) to the rear.
8. Use a flat-tip screwdriver to lift the sun shade stop-
per at the rear of the cable holder, then release
the stopper and move the sun shade toward the
front.
9. Turn the handle to fully open the lower panel.
(Leave the sun shade fully closed.)
10. Open the sun shade half way and remove the set
plate cap. Pull out the sun shade from the notch
of the set plate.
11. Use a flat-tip screwdriver to pry up the connector
at the rear of the deflector link, being careful not
to scratch it, and remove the deflector link.
12. Remove the screws and remove the deflector.
Note
Because force is applied to the deflector by
the spring in the direction of opening, hold so
that the deflector doesn't contact the roof
panel, then pull out the deflector link.
76U14X-050
14—83

14 SLIDING SUNROOF
76U14X-051
76U14X-052
13. Completely close the lower panel.
Note
Because the lower panel will move forward out
of place, turn the motor using the handle while
pushing to the rear to close fully.
14. After removing the screw and the drip rail joint link,
push the drip rail backward and inward.
15. After removing the installation screw of the guide
bracket assembly (rear), remove the right side of
the guide (front).
16. Remove the lower panel.
17. Remove the rear view mirror, overhead console,
and seaming welt.
76U14X-053
18. After removing the 3 screws, remove the motor and
pull out the harness coupler.
76U14X-054
14—84

SLIDING SUNROOF 14
76U14X-055
Guide bracket
assembly rear'
76U14X-056
76U14X-057
19. Push the rear guide bracket backward and down-
ward about 10 cm (3.9 in).
20. Remove the screw and the set plate.
21. Move the rear guide bracket all the way forward,
and pull out while lifting from the rear.
22. Move the drip rail forward then pull out from the
notch of the guide rail.
INSTALLATION
1. Insert the drip rail.
Note
Paying attention to the direction of the rail,
push in from the open part to the position
where it is not visible.
2. Insert the drive cable into the tube.
Note
Apply a liberal coat of grease to the drive ca-
ble and the sliding part of the guide bracket
assembly (rear), then push the cable all the
way forward.
76U14X-058
14-85

1 4 SLIDING SUNROOF
3. After moving the guide bracket assembly slightly
toward the rear, tighten the screw, taking care
regarding the direction the set plate faces.
76U14X-059
Ipi
" (E) ling
Notch jilting Cam
—+ * ) siii
Align the projection of the tilting cam and the slit
in the set plate.
76U14X-060
5. Check that the limit switches (LS1 and LS2) of the
motor are as shown in the figure at the OFF po-
sition.
Note
a) Be careful of the cam position.
b) Use the handle to position it correctly.
76U14X-061
6. Install the motor assembly.
Note
There are 2 types of screws, long and short.
Be sure to use the correct ones.
7. Connect the wiring of the motor assembly and the
motor switch.
76U14X-062
14-86