Page 570 of 1865

TROUBLESHOOTING GUIDE 4C
TROUBLESHOOTING GUIDE
This troubleshooting guide shows the malfunction numbers and the symptoms of various failures.
Perform troubleshooting as described below.
Input sensors and switches
Possible cause
Page
Symptom and No. CO
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Fault Indicated by SST
Code No. 02 03 05 *i 08 09 11 12 *2 15 • 2 17 *2 25 26 *2 27 *2 28 • 2 34 36 • 2 41
Hard start or won't start
(Cranks OK)
Engine stalls
Rough
Idle
During warm up
After warm up
During warm up
After warm up
High idle speed after warm up
Poor acceleration, hesita-tion or lack of power
TROUBLESHOOTING PROCEDURE
Note
Code No. Is to quickly determine which system or unit may be at fault by use of the SST. (Self-Diagnosis Checker 49 H018 9A1 or Digital Code Checker 49 G018 9A0 with Adaptor harness 49 9200 180)
1st: Check input sensors and output solenoid valves with the SST. (Refer to
page
AC—11.)
2nd: Check other switches with the SST. (Refer to page AC—25.)
3rd: Check the following items:
Electrical system
1) Battery condition 2) Fuses
Runs rough on deceleration
Afterburn in exhaust
system
9
10
Poor fuel consumption
Engine stalls or runs
rough after hot starting
11
12
Knocking
Fuel system
1) Fuel level
2) Fuel leakage 3) Fuel filter 4) Idle speed (with test connec-tor grounded)
Engine
1) Compression 2) Overheating
Ignition system 1) Ignition spark
2) Ignition timing (with test connec-tor grounded)
Intake air system 1) Air cleaner element 2) Vacuum or air leakage 3) Vacuum hose routing 4) Accelerator cable
Others 1) Clutch slippage
2) Brake dragging
Fails emission test 4th: Check Fuel and Emission Control Systems. (Refer to page 4C—10.)
*1..
*2„
.Leaded fuel
.Unleaded fuel
76G04C-009
4C—9
Page 657 of 1865
4C CONTROL SYSTEM
EGI MAIN FUSE
Inspection
Check the continuity of EGI main fuse.
69G04A-161
CONTROL RELAY
Power Supply Circuit
1. Check that a "clicking" sound is heard at the con-
trol relay when turning the ignition switch ON and
OFF.
Note
The control relay is located under the center
console.
76G04C-171
2. Apply 12V to the 2B terminal and ground the 2D
terminal of the control relay.
3. Check voltage at the terminals with an voltmeter.
terminal
Terminals Grounded Not grounded
2C 12V OV
2E 12V OV
76G04C-172
From EGI From '9' From Ig. main fuse switch (ON) / switch
(ST)
To C/U / 9round To main To injector fuel Pump
Fuel Pump Circuit
1. Apply 12V and a ground to the terminals described
below and check the terminals with an ohmmeter
or voltmeter.
Terminal applied 12V
Terminal
grounded
Terminal checked
Correct condition
1B 1D 2F-1A Continuity
2F 1C 1A ADDrox.12V
76G04C-173
4C-96
Page 730 of 1865

5 ALTERNATOR
3. Alternator warning light operates properly, but battery discharged
OK
NG OK
1
a) Poor connection between B terminal and positive battery cable
b) Poor connection of negative battery cable c) Poor connection between alternator connector (2-pin) and positive battery terminal d) Stator coil or diodes malfunction (Refer to page 5—32 or 5—34.)
Perform TEST 2. (Refer to page 5--25.)
NG
Perform TEST 3. (Refer to Dage 5--26.)
I OK
Perfrom TEST 4. (Refer to page 5--26.)
NG
Perform TEST 5 (F Refer to page 5—26)
OK
Alternator normal.
Check other electrical components.
NG
Alternator normal.
Check other electrical components.
Perform TEST 5. (Refer to page 5—26.)
OK
Stator coil, diode, main fuse, or wiring har-ness between B ternimal and battery mal-function.
(Refer to page 5—32 or 5—34.)
IC regulator, bush, or rotor coil malfunction. (Refer to page 5—32 or 5—33)
NG
76G05X-027
4. Battery overcharged
Less than 14.1V
(At 20°C, 68°F)
More than 14.7V
(At 20oC,68°F)
IC regulator malfunction,
Perform TES T 6. (Refer to page 5—27.)
NG OK
Wiring harness malfunction.
76G05X-028
5—24
Page 784 of 1865

QUICK START SYSTEM (QSS) 5
TROUBLESHOOTING GUIDE
Preliminary Checks
When troubleshooting, check below first.
1. Main fuse
2. Fuses
3. Connectors
4. Ground circuit
5. Wiring harness
Condition Cause
Glow plug relay does not close. 1. Faulty glow plug relay 2. Faulty control unit internal circuit
3. Poor contact or disconnection between control unit terminal ©and harness
4. Faulty START harness (open circuit at ©terminal in control unit) 5. Poor contact or disconnection between glow plug relay ter-minal and harness 6. Faulty glow plug
Glow plug relay does not open 1. Faulty glow plug relay 2. Faulty control unit internal circuit
Glow plug relay does not repeat ON and OFF. 1. Faulty poor contact of engine switch 2. Poor contact or disconnection of starter harness 3. Faulty control unit internal circuit
Glow plug relay does not repeat ON and OFF within 15 sec. after turning the engine switch ON. 1. Faulty water temperature switch 2. Faulty control unit internal circuit
3. Faulty glow plug relay
4. Poor contact or disconnection between control unit © and water temperature switch
76G05X-051
5-78
Page 816 of 1865
7A REMOVAL
REMOVAL
Fl except DOHC
76G07A-008
1. Battery
2. Main fuse block
3. Air cleaner assembly
4. Ventilation hose
5. Air hose
6. Ground(s)
7. Speedometer cable
8. Clutch release cylinder
9. Canister hose
10. Wheel
11. Splash sheild
12. Extension bar
13. Control rod
14. Stabilizer
15. Joint shaft
16. Gusset plate (rear)
17. Gusset plate (front)
18. Surge tank bracket
19. Starter
20. Under cover
21. Engine mount No.4
22. Engine mount No.2
23. Hunger rubber
24. Crossmember
7 A—10
Page 817 of 1865
REMOVAL 7A
DOHC
76G07A-009
1. Battery
2. Main fuse block
3. Air cleaner assembly
4. Ventilation hose
5. Air hose
6. Ground(s)
7. Speedometer cable
8. Clutch release cylinder
9. Canister hose
10. Wheel
11. Splash sheild
12. Extension bar
13. Control rod
14. Stabilizer
15. Joint shaft
16. Surge tank bracket
17. Starter
18. Engine mount No.4
19. Engine mount No.2
20. Rear member (4WS)
21. Hunger rubber
22. Crossmember
7A—11
Page 820 of 1865
7A REMOVAL
1. Remove the battery and battery carrier.
2. Disconnect the main fuse block. (Fl)
3. Disconnect the distributor lead.
4. Remove the air cleaner assembly.
76G07A-012
5. Remove the vacuum hose, the intercooler hose
(RF-CX) and the electric fan. (RF-N and RF-CX)
86U07A-021
8. Remove the front wheels.
9. Remove the splash shields.
10. Drain the transaxle oil.
86U07A-022
7A—14
Page 863 of 1865
INSTALLATION 7A
25. Install the grounds to the transaxle case.
Tightening torque:
8—11 N-m (80—115 cm-kg, 69—100 in-lb)
26. Connect the speedometer cable.
76G07A-067
76G07A-068
76G07A-069
76G07A-070
27. Install the intercooler pipe and hose. (RF-CX)
Tightening torque:
19—26 Nm (1.9—2.6 m-kg, 14—19 ft-lb)
28. Install the brake vacuum pipe. (RF-CX)
Tightening torque:
8—11
N
m (80—110 cm-kg, 69—95 in-lb)
29. Connect the brake vacuum hose. (RF-CX)
30. Install the air cleaner assembly and connect the
air flow meter connector.
Tightening torque:
16—27 Nm (1.6—2.8 m-kg, 12—20 ft-lb)
31. Connect the distributor lead.
32. Connect the main fuse block.
Tightening torque:
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
33. Install the battery carrier and battery.
34. Add the correct quantity of the specified transaxle
oil.
Specified
Type
A.T.F.: DEXRON II
Above 0°F:
API: GL-4 or GL-5
SAE 80W-90 or SAE 90
Capacity:
3.35 liters (3.6 US qt, 3.0 Imp qt)
7A-57