(c) Mark the flywheel bolt with paint.
(d) Retighten the flywheel bolts by an additional 90°.
(e) Check that the painted mark is now at a 90° angle to (d).
19. A/T:
INSTALL DRIVE PLATE
(a) Install the front spacer, drive plate and rear plate on the
crankshaft.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equivalent
(b) Apply adhesive to 2 or 3 threads of the mounting bolt end.
(c) Install and uniformly tighten the 8 bolts, in several passes, in
the sequence shown.
Torque: 83 NVm (850 kgfVcm, 61 ftVlbf)
± ENGINEENGINE MECHANICALEG±123
ENGINE & TRANSMISSION ASSEMBLY
1. A/T:
CHECK TORQUE CONVERTER CLUTCH INSTALLATION
Using calipers and straight edge, measure from the installed
surface of the torque converter clutch to the front surface of
the transmission.
Correct distance:
Less than 0.1 mm (0.004 in.)
If the distance is not as specified, check for an improper
installation.
2. 2JZ±GE M/T:
INSTALL CLUTCH DISC AND COVER
(a) Insert SST in the clutch disc, and then set them and the cover
in position.
SST 09301±00110
(b) Align the matchmarks on the clutch cover and flywheel.
(c) Tighten the bolts evenly and gradually while pushing SST.
Make several passes around the cover until it is snug.
SST 09301±00110
(d) Torque the bolts on the clutch cover in the order shown.
Torque: 19 NVm (195 kgfVcm, 14 ftVlbf)
3. ASSEMBLE ENGINE AND TRANSMISSION
(a) M/T:
Align the input spline with the clutch disc and install the trans-
mission to the engine.
(b) Align the 2 knock pins on the cylinder block with the pin holes
of the clutch housing.
(c) Install the transmission with the 6 bolts.
Torque:
14 mm head
39 NVm (400 kgfVcm, 29 ftVlbf)
17 mm head
72 NVm (730 kgfVcm, 43 ftVlbf)
EG±124± ENGINEENGINE MECHANICAL
Connecting rod cap X Connecting rod 1st
2nd 29
Turn 905 300 22
Oil nozzle X Crankshaft (2JZ±GTE)
8.8
90
78 in.Vlbf Rear oil seal retainer X Cylinder block 5.9 60 52 in.Vlbf Crankshaft position sensor X Cylinder block (2JZ±GTE) 8.8 90 78 in.Vlbf Engine mounting bracket X Cylinder block 58 590 43 Engine coolant drain plug X Cylinder block 29 300 22 Union for oil cooler X Cylinder block (2JZ±GTE) 39 400 29
Knock sensor X Cylinder block 44 450 33
Oil pressure switch X Cylinder block 14 150 11
Fuel pipe support X Cylinder block 14 145 10
Oil filter bracket X Cylinder block 88 900 65
No.2 water bypass pipe X Water pump 21 210 15
No.2 water bypass pipe X Cylinder block 21 210 15
Flywheel X Crankshaft (M/T) 1st
2nd 49
Turn 905 500 36
Drive plate X Crankshaft (A/T) 83 850 61 Clutch cover X Flywheel (M/T) 19 195 14
Cylinder block X Transmission 14 mm head
17 mm head
39
72
400
730
29
43
Clutch service hole cover X Clutch housing (2JZ±GTE M/T) 12 120 9
Drive plate X Torque converter clutch (A/T) 33 340 25
Oil cooler tube X Union for transmission (A/T) 34 350 25
Rear support member X Body 25 260 19
Rear support member X Engine rear mounting insulator 13 135 10
Front suspension crossmember X Engine mounting insulator 59 600 43
Transmission shift lever X Shift lever retainer (M/T) 19 195 14
Transmission control rod X Shift lever (A/T) 13 130 9
Clutch release cylinder X Transmission (M/T)131309
Clutch line tube X No.1 oil pan
37
380
27 Ground strap X Transmission (M/T) 37 380 27 Fuel inlet hose X Fuel pipe support 29 300 22
A/C compressor X Cylinder block for stud bolt
for bolt and nut
26
52
265
530
19
38
PS pump front bracket X Cylinder block (2JZ±GE) 58 590 43
PS pump front bracket X Oil pump (2JZ±GE) 52 530 38
PS pump housing X PS pump bracket 58 590 43
PS pump bracket X A/C compressor 58 590 43
PS pump bracket X Cylinder block 39 400 29
PS pump rear stay X PS pump bracket 39 400 29
PS pump rear stay X Intake manifold stay (2JZ±GE) 39 400 29
Rear center floor crossmember brace X Body (2JZ±GTE) 28 290 21
No.2 front exhaust pipe X Exhaust manifold6263046 No.2 front exhaust pipe X Front exhaust pipe 58 590 43 Pipe support bracket X Transmission 43 440 32 Front exhaust pipe X Center exhaust pipe 58 590 43 Center exhaust pipe X Tailpipe 19 195 14
Sub heated oxygen sensor
x Front exhaust pipe (2JZ±GE (California), 2JZ±GTE)
20
200
14
± ENGINEENGINE MECHANICALEG±139
28
ELECTRICAL WIRING ROUTING
Position of Parts in Instrument Panel
A 12 A/C Amplifier B 5 Blower Motor Control Relay
A 13 A/C Amplifier B 6 Buckle SW LH
A 14 A/C Amplifier B 7 Buckle SW RH
A 15 A/C Evaporator Temp. Sensor
A 16 A/C Room Temp. Sensor C 5 Center Airbag Sensor Assembly
A 17 A/C Solar Sensor C 6 Cigarette Lighter
A 18 ABS ECU C 7 Cigarette Lighter Illumination
A 19 ABS ECU C 8 Clock
A 20 ABS and Traction ECU C 9 Clutch Start SW
A 21 ABS and Traction ECU C 10 Combination Meter
A 22 ABS and Traction ECU C 11 Combination Meter
A 23 ABS Lateral Acceleration Sensor C 12 Combination Meter
A 24 Air Inlet Control Servo Motor C 13 Combination SW
A 25 Air Mix Control Servo Motor C 14 Combination SW
A 26 Air Vent Mode Control Servo Motor C 15 Cruise Control Clutch SW
A 27 Airbag Squib (Steering Wheel Pad) C 16 Cruise Control ECU
A 28 Airbag Squib (Front Passenger Airbag Assembly)
A 29 Ashtray Illumination D 5 Data Link Connector 2 (TDCL)
A 30 Auto Antenna Control Relay D 6 Daytime Running Light Relay (Main)
D 7 Diode (for Interior Light)
B 3 Blower Motor D 8 Diode (for Idle-Up)
B 4 Blower Motor Control Relay
162
ABS (ANTI±LOCK BRAKE SYSTEM)
THIS SYSTEM CONTROLS THE RESPECTIVE BRAKE FLUID PRESSURES ACTING ON THE DISC BRAKE CYLINDERS OF THE RIGHT
FRONT WHEEL, LEFT FRONT WHEEL, RIGHT REAR WHEEL AND LEFT REAR WHEEL WHEN THE BRAKES ARE APPLIED IN A PANIC
STOP SO THAT THE WHEELS DO NOT LOCK.
THIS RESULTS IN IMPROVED DIRECTIONAL STABILITY AND STEERABILITY DURING PANIC BRAKING.
1. INPUT SIGNALS
(1) SPEED SENSOR SIGNAL
THE SPEED OF THE WHEELS IS DETECTED AND INPUT TO TERMINALS FL+, FR+, RL+ AND RR+ OF THE ABS ECU.
(2) STOP LIGHT SW SIGNAL
A SIGNAL IS INPUT TO TERMINAL STP OF THE ABS ECU WHEN THE BRAKE PEDAL IS DEPRESSED.
(3) PARKING BRAKE SW SIGNAL
A SIGNAL IS INPUT TO TERMINAL PKB OF THE ABS ECU WHEN THE PARKING BRAKE LEVER IS PULLED UP.
(4) DECELERATION SENSOR SIGNAL
LATERAL ACCELERATION IS DETECTED AND INPUT TO THE ABS ECU.
2. SYSTEM OPERATION
DURING SUDDEN BRAKING, THE ABS ECU WHICH HAS SIGNALS INPUT FROM EACH SENSOR CONTROLS THE CURRENT FLOWING
TO THE SOLENOID INSIDE THE ACTUATOR AND LETS THE HYDRAULIC PRESSURE ACTING ON EACH WHEEL CYLINDER ESCAPE TO
THE RESERVOIR.
THE PUMP INSIDE THE ACTUATOR IS ALSO OPERATING AT THIS TIME AND IT RETURNS THE BRAKE FLUID FROM THE RESERVOIR
TO THE MASTER CYLINDER, THUS PREVENTING LOCKING OF THE VEHICLE WHEELS.
IF THE ECU JUDGES THAT THE HYDRAULIC PRESSURE ACTING ON THE WHEEL CYLINDER IS INSUFFICIENT, THE CURRENT
ACTING ON SOLENOID IS CONTROLLED AND THE HYDRAULIC PRESSURE IS INCREASED.
HOLDING OF THE HYDRAULIC PRESSURE IS ALSO CONTROLLED BY THE ECU, BY THE SAME METHOD AS ABOVE. BY REPEATED
PRESSURE REDUCTION, HOLDING AND INCREASE ARE REPEATED TO MAINTAIN VEHICLE STABILITY AND TO IMPROVE
STEERABILITY DURING SUDDEN BRAKING.
A 6(A), A 7(B) ABS ACTUATOR
(A) 1±GROUND : ALWAYS CONTINUOUS
(B) 1, (B) 3, (B) 4, (B) 6±GROUND : APPROX. 1.20 (IGNITION SW OFF)
(B) 2±(A) 4: 4±6 (IGNITION SW OFF)
A10, A11, A31, A32
ABS SPEED SENSOR FRONT LH, RH, REAR LH, RH
1±2: 0.8±1.3 K (20°C, 68°F)
A18 (B), A19(A)
ABS ECU
(A)12±GROUND : 10±14 VOLTS WITH IGNITION SW ON
(A) 2, (A)15±GROUND: ALWAYS CONTINUOUS
(A)25±GROUND : ALWAYS 10±14 VOLTS
(A)1, (A)13, (A)14,(A)26,±GROUND: 10±14 VOLTS WITH IGNITION SW ON
(B)14±GROUND : CONTINUITY WITH PARKING BRAKE LEVEL PULLED UP
(B) 6±GROUND :10±14 VOLTS WITH STOP LIGHT SW ON (BRAKE PEDAL DEPRESSED)
P 5
PARKING BRAKE SW
1±GROUND: CLOSED WITH PARKING BRAKE LEVER PULLED UP
S11
STOP LIGHT SW
1±2: CLOSED WITH BRAKE PEDAL DEPRESSED
SYSTEM OUTLINE
SERVICE HINTS
170
ABS AND TRACTION CONTROL
(FOR ABS)
THIS SYSTEM CONTROLS THE RESPECTIVE BRAKE FLUID PRESSURES ACTING ON THE DISC BRAKE CYLINDERS OF THE RIGHT
FRONT WHEEL, LEFT FRONT WHEEL, RIGHT REAR WHEEL AND LEFT REAR WHEEL WHEN THE BRAKES ARE APPLIED IN A PANIC
STOP SO THAT THE WHEELS DO NOT LOCK.
THIS RESULTS IN IMPROVED DIRECTIONALLY STABILITY AND STEERABILITY DURING PANIC BRAKING.
1. INPUT SIGNALS
(1) SPEED SENSOR SIGNAL
THE SPEED OF THE WHEELS IS DETECTED AND INPUT TO TERMINALS FL+, FR+, RL+ AND RR+ OF THE ABS AND TRACTION
ECU.
(2) STOP LIGHT SW SIGNAL
A SIGNAL IS INPUT TO TERMINAL STP OF THE ABS AND TRACTION ECU WHEN THE BRAKE PEDAL IS DEPRESSED.
(3) PARKING BRAKE SW SIGNAL
A SIGNAL IS INPUT TO TERMINAL PKB OF THE ABS AND TRACTION ECU WHEN THE PARKING BRAKE LEVER IS PULLED UP.
(4) DECELERATION SENSOR SIGNAL
LATERAL ACCELERATION IS DETECTED AND INPUT TO THE ABS AND TRACTION ECU.
2. SYSTEM OPERATION
DURING SUDDEN BRAKING, THE ABS AND TRACTION ECU WHICH HAS SIGNALS INPUT FROM EACH SENSOR CONTROLS THE
CURRENT FLOWING TO THE SOLENOID INSIDE THE ACTUATOR AND LETS THE HYDRAULIC PRESSURE ACTING ON EACH WHEEL
CYLINDER ESCAPE TO THE RESERVOIR. THE PUMP INSIDE THE ACTUATOR IS ALSO OPERATING AT THIS TIME AND IT RETURNS
THE BRAKE FLUID FROM THE RESERVOIR TO THE MASTER CYLINDER, THUS PREVENTING LOCKING OF THE VEHICLE WHEELS.
IF THE ECU JUDGES THAT THE HYDRAULIC PRESSURE ACTING ON THE WHEEL CYLINDER IS INSUFFICIENT, THE CURRENT
ACTING ON SOLENOID IS CONTROLLED AND THE HYDRAULIC PRESSURE IS INCREASED, HOLDING OF THE HYDRAULIC
PRESSURE IS ALSO CONTROLLED BY THE ECU, BY THE SAME METHOD AS ABOVE. BY REPEATED PRESSURE REDUCTION,
HOLDING AND INCREASE ARE REPEATED TO MAINTAIN VEHICLE STABILITY AND TO IMPROVE STEERABILITY DURING SUDDEN
BRAKING.
(FOR TRACTION CONTROL)
THE TRACTION CONTROL SYSTEM IS A SYSTEM WHEREBY THE ªABS AND TRACTION ECUº AND ªTRACTION ECUº CONTROLS THE
ENGINE TORQUE AND THE HYDRAULIC PRESSURE OF THE WHEEL CYLINDER OF THE DRIVING WHEELS IN ORDER TO CONTROL
SPINNING OF THE DRIVING WHEELS WHEN STARTING OFF AND ACCELERATING, AND PROVIDE THE MOST APPROPRIATE DRIVING
FORCE IN RESPONSE TO THE ROAD CONDITIONS FOR VEHICLE STABILITY.
TRACTION CONTROL OPERATION
VEHICLE SPEED SIGNALS FROM THE SPEED SENSOR INSTALLED ON EACH WHEEL ARE INPUT TO THE ABS AND TRACTION ECU.
WHEN THE ACCELERATOR PEDAL IS DEPRESSED WHILE DRIVING ON A SLIPPERY ROAD AND THE DRIVING WHEEL (REAR WHEEL)
SLIPS, IF THE ROTATION OF THE REAR WHEEL EXCEEDS THE ROTATION OF THE FRONT WHEELS FOR A SPECIFIED PERIOD, THE
ECU JUDGES THAT THE REAR WHEEL IS SLIPPING.
WHEN THIS OCCURS, CURRENT FLOWS FROM TRACTION ECU TO SUB THROTTLE ACTUATOR TO CLOSE THE SUB THROTTLE
VALVE. AT THE SAME TIME, OPERATION OF THE ABS AND TRACTION ECU CAUSE THE TRACTION BRAKE ACTUATORS (MASTER
CYLINDER CUT, RESERVOIR CUT SOLENOID) TO TURN ON TO SWITCH THE HYDRAULIC CIRCUIT TO ªTRACTIONº MODE.
IN THIS CASE, SIGNALS ARE INPUT FROM TERMINAL SRR OF ABS AND TRACTION ECU TO TERMINAL (B)3 OF ABS ACTUATOR, AND
FROM TERMINAL SRL OF ABS AND TRACTION ECU TO TERMINAL (B)6 OF ABS ACTUATOR, CONTROLLING THE REAR WHEEL
SOLENOID IN THE ABS ACTUATOR AND INCREASING THE HYDRAULIC PRESSURE OF THE WHEEL CYLINDER IN ORDER TO
PREVENT SLIP.
TO MAINTAIN THE HYDRAULIC PRESSURE OF THE REAR WHEELS, THE REAR WHEEL SOLENOID INSIDE THE ABS ACTUATOR IS
PUT IN ªHOLDº MODE AND KEEPS THE HYDRAULIC PRESSURE TO THE WHEEL CYLINDER CONSTANT.
WHEN THE AMOUNT OF SLIP HAS DECREASED, THE HYDRAULIC PRESSURE IN THE WHEEL CYLINDER DECREASES.
SYSTEM OUTLINE
197
SRS (SUPPLEMENTAL RESTRAINT SYSTEM)
NOTICE: When inspecting or repairing the SRS (supplemental restraint system), perform the operation in
accordance with the following precautionary instructions and the procedure and precautions in the Repair
Manual for the applicable model year.
Malfunction symptoms of the supplemental restraint system are difficult to confirm, so the diagnostic trouble
codes become the most important source of information when troubleshooting.
When troubleshooting the supplemental restraint system, always inspect the diagnostic trouble codes before
disconnecting the battery.
Work must be started after 90 seconds from the time the Ignition SW is set to the ªLOCKº position and the
negative (±) terminal cable is disconnected from the battery.
(The supplemental restraint system is equipped with a back±up power source so that if work is started within
90 seconds of disconnecting the negative (±) terminal cable of the battery, the SRS may be activated.)
When the negative (±) terminal cable is disconnected from the battery, memory of the clock and audio systems
will be cancelled. So before starting work, make a record of the contents memorized by each memory system.
When work is finished, reset the clock and audio system as before and adjust the clock.
To avoid erasing the memory of each memory system, never use a back±up power supply from outside the
vehicle.
When removing the steering wheel pad or handling a new steering wheel pad, keep the pad upper surface
facing upward. Also, lock the lock lever of the twin lock type connector at the rear of the pad and take care
not to damage the connector.
(Storing the pad with its metallic surface up may lead to a serious accident if the SRS inflates for some reason.)
Always store a removed or new front passenger airbag assembly with the airbag door facing up. Storing the
airbag assembly with the airbag door facing down could cause a serious accident if the airbag inflates.
Store the steering wheel pad where the ambient temperature remains below 93°C (200°F), without high
humidity and away from electrical noise.
Never use SRS parts from another vehicle. When replacing SRS parts, replace them with new parts.
Never disassemble and repair the steering wheel pad, front passenger airbag assembly, center airbag sensor
assembly or front airbag sensors.
Before repairing the body, remove the airbag sensors if during repair shocks are likely to be applied to the
sensors due to vibration of the body or direct tapping with tools or other parts.
Do not reuse a steering wheel pad or front airbag sensors.
After evaluating whether the center airbag sensor assembly is damaged or not, decide whether or not to reuse
it. (See the Repair Manual for the method for evaluating the center airbag sensor assembly.)
When troubleshooting the supplemental restraint system, use a high±impedance (Min. 10k/V) tester.
The wire harness of the supplemental restraint system is integrated with the cowl No. 2 wire harness
assembly.
The vehicle wiring harness exclusively for the airbag system is distinguished by corrugated yellow tubing, as
are the connectors.
Do not measure the resistance of the airbag squibs.
(It is possible this will deploy the airbag and is very dangerous.)
If the wire harness used in the supplemental restraint system is damaged, replace the whole wire harness
assembly.
When the connector to the front airbag sensors can be repaired alone (when there is no damage to the wire
harness), use the repair wire specially designed for the purpose.
(Refer to the Repair Manual for the applicable Model year for details of the replacement method.)
INFORMATION LABELS (NOTICES) are attached to the periphery of the SRS components. Follow the
instructions on the notices.
201
*THE SRS (SUPPLEMENTAL RESTRAINT SYSTEM) IS A DRIVER AND FRONT PASSENGER PROTECTION DEVICE WHICH HAS A
SUPPLEMENTAL ROLE TO THE SEAT BELTS.
WHEN THE IGNITION SW IS TURNED TO ACC OR ON, CURRENT FROM THE CIG FUSE FLOWS TO TERMINAL 14 OF THE CENTER
AIRBAG SENSOR ASSEMBLY. ONLY WHEN THE IGNITION SW IS ON, THE CURRENT FLOWS FROM THE IGN FUSE TO TERMINAL 13.
IF AN ACCIDENT OCCURS WHILE DRIVING, WHEN DECELERATION CAUSED BY A FRONTAL IMPACT IS DETECTED BY EACH SENSOR
AND SWITCH, AND THE FRONTAL IMPACT EXCEEDS A SET LEVEL (WHEN THE SAFING SENSOR BUILT INTO THE CENTER AIRBAG
SENSOR ASSEMBLY IS ON AND THE CENTER AIRBAG SENSOR IS ON, FRONT AIRBAG SENSORS ARE OFF), CURRENT FROM THE
CIG OR IGN FUSE FLOWS TO TERMINALS 3, 2, OF THE CENTER AIRBAG SENSOR ASSEMBLY " TERMINAL 1 OF THE AIRBAG SQUIB
" TERMINAL 2 " TERMINALS 4, 1, OF THE CENTER AIRBAG SENSOR ASSEMBLY " TERMINAL 5, TERMINAL 6 OR BODY GROUND
" GROUND.
WHEN THE SAFING SENSOR BUILT INTO THE CENTER AIRBAG SENSOR ASSEMBLY IS ON AND THE FRONT AIRBAG SENSOR LH OR
RH IS ON, CENTER AIRBAG SENSOR IS OFF AND CURRENT FROM THE CIG OR IGN FUSE FLOWS TO TERMINALS 3, 2, OF THE
CENTER AIRBAG SENSOR ASSEMBLY " TERMINAL 1 OF THE AIRBAG SQUIB " TERMINAL 2 " TERMINALS 4, 1, OF THE CENTER
AIRBAG SENSOR ASSEMBLY " TERMINAL 8 OR 11 " TERMINAL 1 OF THE FRONT AIRBAG SENSOR " TERMINAL 2 " TERMINAL 9
OR 10 OF THE CENTER AIRBAG SENSOR ASSEMBLY " TERMINAL 5, TERMINAL 6 OR BODY GROUND " GROUND, WHEN THE
SAFING SENSOR BUILT INTO THE CENTER AIRBAG SENSOR ASSEMBLY IS ON, AND THE FRONT AIRBAG SENSOR LH OR RH IS ON
AND CENTER AIRBAG SENSOR IS ON ONE OF THE ABOVE±MENTIONED CIRCUITS IS ACTIVATED SO THAT CURRENT FLOWS TO
THE AIRBAG SQUIBS AND CAUSES THEN TO OPERATE.
THE AIRBAG STORED INSIDE THE STEERING WHEEL PAD IS INSTANTANEOUSLY EXPANDED TO SOFTEN THE SHOCK TO THE
DRIVER.
THE AIRBAG STORED INSIDE THE PASSENGER'S INSTRUMENT PANEL IS INSTANTANEOUSLY EXPANDED TO SOFTEN THE SHOCK
TO THE PASSENGER.
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
A2728D 126 (2JZ±GE)F224 (2JZ±GTE)
A2828D 528F 226 (2JZ±GE)
C 528F124 (2JZ±GTE)T 629
D 124 (2JZ±GTE)F 126 (2JZ±GE)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1E20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1G20COWL WIRE AND J/B NO 1 (LEFT KICK PANEL)1J20COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
IF136INSTRUMENT PANEL WIRE AND COWL WIRE (INSTRUMENT PANEL REINFORCEMENT LH)
II138ENGINE WIRE AND INSTRUMENT PANEL WIRE (RIGHT KICK PANEL)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
IE36LEFT KICK PANEL
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
I 538INSTRUMENT PANEL WIREI1438INSTRUMENT PANEL WIRE
SYSTEM OUTLINE