1986 TOYOTA SUPRA torque

SERVICE SPECIFICATIONS
SERVICE DATA
 
 
 
Turbocharger 
 
 
Turbocharging pressure
Impeller wheel axial play Limit
Impeller wheel radial play Limit 
 
 
61±75 kPa (0.62±0.76 kgf/cm2, 8.8±10.8 psi)
0.162 mm (0.0064 in.)
0.110 mm (0.0045 in.)
TORQUE SPECIFICATIONS
 
 Part tightened 
 NVm 
 kgfVcm 
 ftVlbf
 Turbocharger x Turbine outlet elbow 25 250 18
 Turbo water pipe x Turbocharger 8.8 90 78 in.Vlbf
 Side bearing housing plate x Turbocharger 8.8 90 78 in.Vlbf
 No.2 air tube x No.2 turbocharger 21 210 15 
 Turbocharger x Exhaust manifold
 
 54
 
 550
 
 40
 Turbo oil pipe x Turbocharger 21 210 15
 Turbo oil pipe x Cylinder block 39 400 29
 Turbocharger stay x Turbocharger 43 440 32 
 Turbocharger stay x Cylinder block
 
 43
 
 440
 
 32
 Exhaust gas control valve x Turbine outlet elbow 69 700 51
 Main heated oxygen sensor x Exhaust gas control valve 20 200 14
 Exhaust gas control valve stay x Exhaust gas control valve 43 440 32 
 Exhaust gas control valve stay x Cylinder block
 
 43
 
 440
 
 32
 Exhaust bypass pipe x Turbine outlet elbow 25 250 18
 Exhaust bypass pipe x Exhaust gas control valve 25 250 18
 Intake air control valve x No.2 turbocharger 21 210 15 
No.4 air tube x No.1 turbocharger 
21 
210 
15 
 No.1 air tube x No.1 turbocharger
 
 21
 
 210
 
 15
 No.2 front exhaust pipe x Exhaust gas control valve 62 630 46
 Front exhaust pipe x No.2 front exhaust pipe 58 590 43
 Pipe support bracket x Transmission 43 440 32 
 
 
Upper front crossmember extension x Front suspension Bolt
Nut
 
 
 
29
33
 
 
 
300
340
 
 
 
22
25
 
 
Front lower arm bracket stay x Front suspension Bolt
Nut 
 
44
59 
 
450
600 
 
33
43
 CAC duct x CAC 4.9 50 43 in.Vlbf
 CAC x Body 13 135 10
EG±162± ENGINETURBOCHARGER SYSTEM (2JZ±GTE)

FAIL±SAFE CHART
If any of the following codes is detected, the ECM enters fail±safe mode.
 DTC No. Fail±Safe Operation Fail±Safe Deactivation Conditions
 
 14
 
 Fuel cut
 
 6 IGF signals detected in 6 consecutive
ignitions
 16 Torque control prohibited Returned to normal condition 
 22
 
 THW is fixed at 80°C (176°F)
 
 Returned to normal condition
 24 THA is fixed at 20°C (68°F) Returned to normal condition
 
 
 
 
 
 
31
 
 
 
 
 
 
Volume of air flowing is measured by turbo pressure
Sensor to determine injection volume and ignition
Timing
 
 
 
 
 
 
Returned to normal condition
 
 34
 
 Fuel cut
 
 Returned to normal condition
  Turbo  
  
Turbo
Pressure Fuel cut Returned to normal condition
 35 Sensor  
 
 
35
 
 
BARO
Sensor 
 
Atmospheric pressure is fixed at
101.3 kPa (760 mmHg, 29.92 inVHg) 
 Returned to normal condition
 
 
 
 
41
 
 
 
 
VTA1 is fixed at closed throttle position
 
 
 
 
The following must each be repeated at
least 2 times consecutively:

0.1 V
VTA1
0.95 V

IDL: ON
 
 
 
47
 
 
 
VTA2 is fixed at wide open throttle
Position 
 
 
The following must be repeated at least 2
times consecutively

0.1 V
VTA2
0.95 V
 52 Max. timing retardation IG switch OFF
 53 Max. timing retardation Returned to normal condition
 55 Max. timing retardation IG switch OFF
Back±Up Function
If there is trouble with the program in the ECM and the ignition signals (IGT) are not output from the microcomput-
er, the ECM controls fuel injection and ignition timing at predetermined levels as a back±up function to make
it possible to continue to operate the vehicle.
Furthermore, the injection duration is calculated from the starting signal (STA) and the throttle position signal
(IDL). Also, the ignition timing is fixed at the initial ignition timing, 10
°BTDC, without relation to the engine speed.
HINT: If the engine is controlled by the back±up function, the malfunction indicator lamp lights up to warn the
driver of the malfunction but the diagnostic trouble code is not output. EG±504
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

DTC 16 A T Control Signal Malfunction
CIRCUIT DESCRIPTION
The signal from the A/T CPU retards the ignition timing of the engine during A/T gear shifting, thus momentarily
reducing torque output of the engine for smooth clutch operation inside the transmission and reduced shift
shock.
 
 DTC No.
 
 Diagnostic Trouble Code Detecting Condition
 
 Trouble Area
 
 16
 
 
Fault in communications between the engine
CPU and A/T CPU in the ECM 
 
ECM
If the ECM detects the diagnostic trouble code º16º in memory, it prohibits the torque control of the A/T which
performs smooth gear shifting.
INSPECTION PROCEDURE
Are there any other codes (besides Code 16) being output?
Go to relevant diagnostic trouble code chart.
Replace engine control module.
EG±524± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

FAIL±SAFE CHART
If any of the following codes is detected, the ECM enters fail±safe mode.
 DTC No. Fail±Safe Operation Fail±Safe Deactivation Conditions
 14 Fuel cut 1 IGF detected in 3 consecutive ignitions
 16 Torque control prohibited Returned to normal condition
 22 THW is fixed at 80°C (176°F) Returned to normal condition 24 THA is fixed at 20°C (68°F) Returned to normal condition 
 
 
 
 
 
31
 
 
 
 
 
 

Ignition timing fixed at 10°BTDC

Injection time fixed:
(Starting....9 msec.
(IDL ON....3.6 msec.
(IDL OFF....6.7 msec.
 
 
 
 
 
 
KS input 15 times/sec. or more
 
 35
 
 
Atmospheric pressure is fixed at 101.3 kPa
(760 mmHg, 29.92 in.Hg) 
 Returned to normal condition
 
 
 
 

41
 
 
 
 

VTA1 is fixed at 0°
 
 
 
 

The following must each be repeated at least 2
Times consecutively:

0.25 V
VTA
0.95 V

IDL: ON 
 52
 
 Max. timing retardation
 
 IG switch OFF
 53 Max. timing retardation Returned to normal condition
 55 Max. timing retardation IG switch OFF
Back±Up Function
If there is trouble with the program in the ECM and the ignition signals (IGT) are not output from the microcomput-
er, the ECM controls fuel injection and ignition timing at predetermined levels as a back±up function to make
it possible to continue to operate the vehicle.
Furthermore, the injection duration is calculated from the starting signal (STA) and the throttle position signal
(IDL). Also, the ignition timing is fixed at the initial ignition timing, 10°BTDC, without relation to the engine speed.
HINT: if the engine is controlled by the back±up function, the malfunction indicator lamp lights up to warn the
driver of the malfunction but the diagnostic trouble code is not output. EG±398
± ENGINE2JZ±GE ENGINE TROUBLESHOOTING

DTC 16 A T Control Signal Malfunction
CIRCUIT DESCRIPTION
The signal from the A/T CPU retards the ignition timing of the engine during A/T gear shifting, thus momentarily
reducing torque output of the engine for smooth clutch operation inside the transmission and reduced shift
shock.
 DTC No. Diagnostic Trouble Code Detecting Condition Trouble Area 
16
 
Fault in communications between the engine CPU
 

ECM 16 Fault in communications between the engine CPU
and A/T CPU in the ECM 
ECM
If the ECM detects the diagnostic trouble code º16º in memory, it prohibits the torque control of the A/T which
performs smooth gear shifting.
INSPECTION PROCEDURE
Are there any otheer codes (besides Code 16) being output?
Repair engine control module.
Go to relevant diagnostic trouble code chart.
EG±418± ENGINE2JZ±GE ENGINE TROUBLESHOOTING

09990±01000Engine Control Computer Check
Harness ªAº
RECOMMENDED TOOLS
09082±00050 TOYOTA Electrical Tester Set
09200±00010Engine Adjust Kit
09258±00030 Hose Plug SetPlug for vacuum hose, fuel
hose etc.
EQUIPMENT
 
 Carburetor cleaner
 
 
 
 Graduated cylinder 
 Injector
 
 
Soft brush 
 
 
 
Sound scope 
 
Injector
 Tachometer 
 
 Torque wrench
 
 
 
 Vacuum gauge 
 
COOLANT
 Item Capacity Classification 
 Engine coolant (w/ Heater) M/T
A/T 
 9.5 liters (10.0 US qts, 8.4 lmp. qts)
9.4 liters (9.9 US qts, 8.3 lmp. qts) 
 Ethylene±glycol base
± ENGINESFI SYSTEM (2JZ±GTE)EG±259

9. Use SST for inspection or test of the injector or its wiring
connector.
SST 09842±30060
FUEL SYSTEM
1. When disconnecting the high pressure fuel line, a large
amount of gasoline will spill out, so observe the following
procedures:
(a) Disconnect the fuel pump connector.
(b) Start the engine. After the engine has stopped on its own,
turn off the ignition switch.
(c) Put a container under the connection.
(d) Slowly loosen the connection.
(e) Disconnect the connection.
(f) Plug the connection with a rubber plug.
(g) Reconnect the fuel pump connector.
2. When connecting the flare nut or union bolt on the high
pressure pipe union, observe the following procedures:
Union Bolt Type:
(a) Always use a new gasket.
(b) Tighten the union bolt by hand.
(c) Tighten the union bolt to the specified torque.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
Flare Nut Type:
(a) Apply a light coat of engine oil to the flare nut, and tighten the
flare nut by hand.
(b) Using SST, tighten the flare nut to specified torque.
SST 09631±22020
Torque: 30 NVm (310 kgfVcm, 22 ftVlbf)
HINT: Use a torque wrench with a fulcrum length of 30 cm
(11.81 in.). EG±262
± ENGINESFI SYSTEM (2JZ±GTE)

FUEL PUMP
ON±VEHICLE INSPECTION
1. CHECK FUEL PUMP OPERATION
(a) Using SST, connect terminals +B and FP of the DLC 1.
SST 09843±18020
(b) Turn the ignition switch ON.
NOTICE: Do not start the engine.
(c) Check that there is pressure in the fuel inlet hose from the fuel
filter.
HINT: If there is fuel pressure, you will hear the sound of fuel
flowing.
If there is no pressure, check the following parts:
wFuses
wEFI No.2 relay
wFuel pump
wECM
wWiring connections
(d) Turn the ignition switch OFF
(e) Remove the SST from the DLC1.
SST 09843±18020
2. CHECK FUEL PRESSURE
(a) Check the battery voltage is above 12 V.
(b) Disconnect the negative (±) terminal cable from the battery.
(c) Remove the union bolt and 2 gaskets, disconnect the fuel
inlet hose from the fuel filter.
CAUTION:
wPut a suitable container or shop towel under the fuel filter.
wSlowly loosen the union bolt.
(d) Install the fuel inlet hose and SST (pressure gauge) to the
fuel filter with the 3 gaskets and SST (union bolt).
SST 09268±45012
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
(e) Wipe off any splattered gasoline.
(f) Using SST, connect terminals +B and FP of the DLC 1.
SST 09843±18020 EG±264
± ENGINESFI SYSTEM (2JZ±GTE)