CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed confirming that diagnostic trouble
code is no longer detected.
(1) Disconnect the EFI No.1 fuse (30A) for 10 sec. or more, with IG switch OFF.
Initiate test mode (Connect terminal TE2 and E1 of data link connector 2 with
IG switch OFF).
(2) Start the engine and warm up with all ACC switched OFF.
(3) Idle the engine for 5 min.
(After the entine is started, do not depress the accelertor pedal.)
HINT: If a malfunction exists, the malfunction indicator lamp will light up during the 5 min.
idling period.
NOTICE: If the conditions in this test are not strictly followed, detection of the malfunction
will not be possible.
Malfunction: Open or Short in Injector circuit, Injector Leak or Blockage
WIRING DIAGRAM
See page EG±527 for the WIRING DIAGRAM EG±536
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING
CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed confirming that
diagnostic trouble code is no longer detected.
(1) Disconnect the EFI No.1 fuse (30A) for 10 sec. or more, with IG switch OFF.
Initiate test mode (Connect terminal TE2 and E1 of data link connector 2 with
IG switch OFF).
(2) Start the engine and warm up with all ACC switched OFF.
(3) Drive the vehicle at 80 ~ 88 km/h (50 ~ 55 mph) for 10 min. or more.
(4) Stop at a safe place and idle the engine for 2 min. or less.
(5) Accelerate to 96 km/h (60 mph) with the throttle valve fully open.
HINT: If a malfunction exists, the malfunction indicator lamp will light up during step (5).
NOTICE: If the conditions in this test are not strictly followed, detection of the malfunction
will not be possible.
Malfunction: Open or Short in Sub Heated Oxygen Sensor
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±541
INSPECTION PROCEDURE
(See page EG±510)
(1) Shift the shift lever to N position.
(2) Jack up one of the rear wheels.
(3) Connect SST (check harness ªAº).
(See page
EG±510)
(4) Disconnect power steering ECU connector
and cruise control ECU connector.
(5) Turn ignition switch ON.
Measure voltage between terminal SP1 of engine
control module connector and body ground when
the wheel is turned slowly.
Voltage is generated intermittently.
Check voltage between terminal SP1 of engine control module connector
and body ground.
Check and replace engine control module.
Repair or replace harness or connector between
ECM and telltale light RH.
Repair or replace harness or connector between
telltale light RH and No.1 vehicle speed sensor.
Replace No.1 vehicle speed sensor.
Check operation of odometer and trip meter (telltale light RH
(See page Be±48)).
Check operation of No.1 vehicle speed sensor (See page BE±46).
EG±558± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING
DTC 52 53 55 Knock Sensor Circuit
CIRCUIT DESCRIPTION
Knock sensors are fitted one each to the front and rear of the left side of the cylinder block to detect
engine knocking. This sensor contains a piezoelectric element which generates a voltage when it be-
comes deformed, which occurs when the cylinder block vibrates due to knocking. If engine knocking
occurs, ignition timing is retarding to suppress it.
DTC No.Diagnostic Trouble Code Detecting ConditionTrouble Area
No No.1 knock sensor signal to ECM for 4
crank revolutions with engine speed between
2,050 rpm and 5,950 rpm
Engine control computer (for knock control)
malfunction at engine speed between 650 rpm
and 5,200 rpm
No No.2 knock sensor signal to ECM for 4
crank revolutions with engine speed between
2,050 rpm and 5,950 rpm
Open or short in No.1 knock sensor circuit
No.1 knock sensor (Looseness)
ECM
ECM
Open or short No.2 knock sensor circuit
No.2 knock sensor (looseness)
ECM
If the ECM detects the above diagnosis conditions, it operates the fail safe function in which the cor-
rective retard angle value is set to the maximum value.
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed by confirming that diagnos±
tic trouble code is no longer detected.
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
Malfunction: Open or short in Knock Sensor
(1) Start the engine and warm up.
(2) Idle the engine for 3 min.
(3) With the A/C ON, race the engine quickly to 5,000 rpm 3 times.
(Rapidly depress the accelerator pedal and suddenly release it.)
HINT: If a malfunction exists, the malfunction indicator lamp will light up when sudden racing is
performed.
NOTICE: If the conditions in this test are not strictly followed, detection of the malfunction
will not be possible.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±561
See page EG±503.
CIRCUIT DESCRIPTION
The EGR system is designed to recirculate the exhaust gas, controlled according to the driving condi-
tions back into the intake air±fuel mixture. It helps to slow down combustion in the cylinder and thus
lower the combustion temperature which, in turn, reduces the amount of NO
x emission. The amount
of EGR is regulated by the EGR vacuum modulator according to the engine load.
If even one of the following conditions is fulfilled,
the VSV is turned ON by a signal from the ECM.
This resists in atmospheric air acting on the EGR
valve, closing the EGR valve and shutting off the
exhaust gas (EGR cut±OFF).
Engine coolant temp. below 50°C (122°F)
During deceleration (throttle valve closed)
Light engine load (amount of intake air very
small)
Engine speed over 4,800 rpm
Manifold absolute pressure more than 120 kPa
(1.2 kgf/cm
2, 17.4 psi)
DTC No.Diagnostic Trouble Code Detecting ConditionTrouble Area
No No.1 knock sensor signal to ECM for 4
crank revolutions with engine speed between
2,050 rpm and 5,950 rpm
Open EGR gas temp. sensor circuit
Short in VSV circuit for EGR
EGR hose disconnected, valve stuck
Clogged EGR gas passage
ECM
EGR gas temp. and intake air temp. are
60°C(140°F) or less for A/T, 55°C (131°F) or
less for M/T for 1 ~ 4 min. under conditions (a)
and (b):
(2 trip detection logic)*
(a) Engine coolant temp.: 60°C (140°F) or
more
(b) EGR operation possible (Example A/T in
3rd speed (5th for M/T), A/C ON, 96 km/h
(60 mph), Flat road)
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed by confirming that diagnos±
tic trouble code is no longer detected.
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
DTC 71 EGR System Malfunction
EG±564± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING
DIAGNOSIS SYSTEM
DESCRIPTION
The ECM contains a built±in self±diagnosis system by which
troubles with the engine signal network are detected and a Mal-
function Indicator Lamp on the instrument panel lights up.
By analyzing various signals as shown in a later table (See page
EG±388) the Engine Control Module (ECM) detects system mal-
functions relating to the sensors or actuators.
In the normal mode, the self±diagnosis system monitors 18
(California specification vehicles) or 17 (except for California and
Canadian specification) items, indicated by code No. as shown in
EG±388. A malfunction indicator lamp informs the driver that a
malfunction has been detected. The lamp goes off automatically
when the malfunction has been repaired, but the diagnostic
trouble code(s) remains stored in the ECM memory (except for
code Nos. 16 and 53). The ECM stores the code(s) until it is
cleared by removing the EFI No. 1 fuse with the ignition switch
OFF.
The diagnostic trouble code can be read by the number of blinks
of the malfunction indicator lamp when TE1 and E1 terminals on
the data link connector 1 or 2 are connected. When 2 or more
codes are indicated, the lowest number (code) will appear first.
In the test mode, 12 (California specification vehicles) or 11 (ex-
cept for California and Canadian specification vehicles) items, in-
dicated by code No. as shown in EG±388 are monitored. If a mal-
function is detected in any one of the systems indicated by code
Nos. 13, 21, 22, 24, 25, 26, 27, 28, 35, 41, 71 and 78 (California
specification vehicles) or 13, 21, 22, 24, 25, 28, 35, 41, 71 and 78
(except for California and Canadian specification vehicles) the
ECM lights the malfunction indicator lamp to warn the technician
that a malfunction has been detected. In this case, TE2 and E1
terminals on the data link connector 2 should be connected as
shown later. (See page EG±386).
In the test mode, even if the malfunction is corrected, the malfunc-
tion code is stored in the ECM memory even when the ignition
switch OFF (except code Nos. 43 and 51). This also applies in the
normal mode. The diagnostic trouble mode (normal or test) and
the output of the malfunction indicator lamp can be selected by
connecting the TE1, TE2 and E1 terminals on the data link con-
nector 2, as shown later.
A test mode function has been added to the functions of the self±
diagnosis system of the normal mode for the purpose of detecting
malfunctions such as poor contact, which are difficult to detect in
the normal mode. This function fills up the self±diagnosis system.
The test mode can be implemented by the technician following the
appropriate procedures of check terminal connection and opera-
tion described later. (See page EG±386) EG±384
± ENGINE2JZ±GE ENGINE TROUBLESHOOTING
Diagnosis Inspection (Normal Mode)
MALFUNCTION INDICATOR LAMP
CHECK
1. The Malfunction Indicator Lamp will come on when the
ignition switch is turned ON and the engine is not running.
HINT: If the malfunction indicator lamp does not light up, pro-
ceed to troubleshooting of the telltale light RH
(See page BE±48).
2. When the engine is started, the malfunction indicator lamp
should go off.
If the light remains on, the diagnosis system has detected a
malfunction or abnormality in the system.
DIAGNOSTIC TROUBLE CODE CHECK
1. Turn ignition switch ON.
2. Using SST, connect terminals between TE1 and E1 of data
link connector 1 or 2.
SST 09843±18020
3. Read the diagnostic trouble code from malfunction indicator
lamp.
HINT: If a diagnostic trouble code is not output, check the TE1
terminal circuit (See page EG±484).
As an example, the blinking patterns for codes; normal, 12
and 31 are as shown on the illustration.
4. Check the details of the malfunction using the diagnostic
trouble code table on page EG±388.
5. After completing the check, disconnect terminals TE1 and
E1, and turn off the display.
HINT: In the event of 2 or more malfunction codes, indication
will begin from the smaller numbered code and continue in
order to the larger.
± ENGINE2JZ±GE ENGINE TROUBLESHOOTINGEG±385
Diagnosis Inspection (Test Mode)
Compared to the normal mode, the test mode has an in-
creased sensing ability to detect malfunctions.
It can also detect malfunctions in the starter signal circuit, the
IDL contact signal of the throttle position sensor, air condi-
tioning signal and park/neutral position switch signal.
Furthermore, the same diagnostic items which are detected
in the normal mode can also be detected in the test mode.
DIAGNOSTIC TROUBLE CODE CHECK
1. Initial conditions.
(a) Battery voltage 11 V or more
(b) Throttle valve fully closed
(c) Transmission in neutral position
(d) Air conditioning switched OFF
2. Turn ignition switch OFF
3. Using SST, connect terminals TE2 and E1 of the data link
connector 2.
SST 09843±18020
4. Turn ignition switch ON.
HINT:
wTo confirm that the test mode is operating, check that the
malfunction indicator lamp flashes when the ignition
switch is turned to ON.
wIf the malfunction indicator lamp does not flash, proceed
to troubleshooting of the TE2 terminal circuit on page
EG±484.
5. Start the engine.
6. Simulate the conditions of the malfunction described by the
customer.
7. After the road test, using SST, connect terminals TE1 and E1
of the data link connector 2.
SST 09843±18020
8. Read the diagnostic trouble code on malfunction indicator
lamp on the telltale light RH (See page EG±385).
9. After completing the check, disconnect terminals TE1, TE2
and E1, and turn off the display.
HINT:
wThe test mode will not start if terminals TE2 and E1 are
connected after the ignition switch is turned ON.
wWhen the engine is not cranked, diagnostic trouble
codes º43º (Starter signal) output, but this is not
abnormal.
wWhen the automatic transmission shift lever is in the ºDº,
º2º, ºLº or ºRº shift position, or when the air conditioning
is on or when the accelerator pedal is depressed, code
º51º (Switch condition signal) is output, but this is not
abnormal. EG±386
± ENGINE2JZ±GE ENGINE TROUBLESHOOTING